Efficient stirring machine for processing glass products

Abstract

The utility model discloses an efficient stirrer for processing glass products, and relates to the technical field of glass product processing. The device comprises a rolling device and a stirring device, wherein the rolling device comprises a roller and a roller bracket. The outer gear sleeve is driven by the roller driving motor arranged on the roller bracket, so that the roller rotates, the glass waste is conveyed to the upper part by the material turning plate and falls down, and the glass waste is flapped and crushed by the crushing and stirring rod below, so that the equipment is effectively prevented from shaking due to unbalanced gravity of the upper end and the lower end in the rotating process; the influence on equipment use and stirring and mixing effects is avoided; the plate face of the material turning plate is perpendicular to one end of the roller cylinder, the included angle is formed between the material turning plate and the connecting line between the inner wall of the roller and the circle center of the roller cylinder, when the roller rotates, the material turning plate can fully pour glass carried by the material turning plate onto the smashing stirring rod below, and the glass can be effectively slapped and smashed by the slapping plate.

Description

Technical Field

[0001] This utility model belongs to the field of glass product processing technology, and in particular relates to a high-efficiency mixer for glass product processing. Background Technology

[0002] Glass has good processing plasticity, high light transmittance, and adjustable color, making it a major raw material for everyday consumer goods. Before production and processing, old glass products can be recycled, crushed, mixed, and melted into new glass to make glass products. Existing technologies for recycling old glass include crushing, mixing, and melting. Crushing involves crushing old glass products into powder, and mixing involves mixing the crushed powder with limestone, glass dyes, etc., as needed.

[0003] Chinese patent CN219784578U discloses a high-efficiency mixer for glass product processing. The rotation of the turntable drives the mixing components to rotate around a first axis. While the hammers mix and break the glass, the tank continuously rotates, allowing the glass inside to be evenly mixed. The hammers can evenly break each piece of glass, resulting in more uniform mixing and breaking, thus solving the problem of inconsistent glass fragment sizes in the prior art. However, this invention has a drawback: the continuous rotation of the tank causes the glass to be upside down, leading to an imbalance of gravity at both ends and causing the tank to shake during rotation. Furthermore, the hammers and their second motor at one end of the tank also contribute to the imbalance, exacerbating the shaking during rotation and affecting the normal operation of the equipment and the glass crushing and mixing effect.

[0004] In order to solve the above problems, this utility model provides a high-efficiency mixer for glass product processing. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency mixer for glass product processing. The mixer is driven by a drum drive motor to rotate the external gear sleeve. The mixing plate inside the drum carries the glass inside the drum to the top and it falls down. The glass is then crushed by the rotating crushing and mixing rod inside the drum and falls back down. The rotating mixing plate then sends the glass up and down again for thorough crushing and mixing. This invention solves the problem in the prior art where the equipment shakes due to gravity imbalance during operation, resulting in poor mixing effect.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model is a high-efficiency mixer for glass product processing, including a tumbling device and a mixing device. The tumbling device includes a drum and a drum support. The drum is a cylindrical shape with one end open. A circular plate is fixed to one end of the cylindrical opening of the drum. The mixing device includes a crushing and mixing rod.

[0008] The drum support is a horizontally placed semi-circular plate, and the drum is mounted on the semi-circular plate of the drum support. A stirring shaft support is fixed at the end of the drum where the front plate is located. The stirring shaft support is equipped with a stirring rod positioning shaft, and the crushing stirring rod is sleeved on the stirring rod positioning shaft.

[0009] An external gear sleeve is fixedly fitted in the middle of the cylindrical body of the roller, and a roller drive motor is fixed on one side of the roller support. The output shaft of the roller drive motor is fixed with a roller drive gear, which meshes with the external gear sleeve.

[0010] The inner wall of the drum is fixed with a uniform array of turning plates.

[0011] The present invention is further configured such that the pulverizing and stirring rod includes a stirring shaft, one end of the stirring shaft is arranged with an array of striking plates, a channel is opened in the center of the front plate, the end of the stirring shaft with the striking plates is set inside the drum, the end of the stirring shaft away from the striking plates passes through the channel of the front plate, the end of the stirring shaft away from the striking plates is provided with a stirring shaft belt groove, a belt is sleeved in the stirring shaft belt groove, and the belt is sleeved with the output end of the stirring drive motor.

[0012] The present invention is further configured such that the semi-circular plate opening of the roller support is vertically upward, the inner wall of the semi-circular cylinder of the roller support is provided with a first roller groove at both ends, the first roller groove is provided with roller shafts evenly arranged in an array, the roller shafts are rotatably connected to the rollers, and the two ends of the cylinder of the roller are provided with a second roller groove that matches the first roller groove, the second roller groove is mounted on the roller.

[0013] The present invention is further configured such that the axis of the flipping plate and the axis of the roller are arranged parallel, and the diameter of the flipping plate and the roller are at an angle in the vertical section.

[0014] The present invention is further configured such that a semi-circular feed inlet is provided at the closed end of the cylinder of the roller, the diameter of the feed inlet is equal to the inner diameter of the cylinder of the roller, and a feed inlet cover is provided inside the feed inlet.

[0015] The present invention is further configured such that the feed inlet cover is hinged to the outer surface of the cylindrical closed end of the roller.

[0016] The present invention is further configured such that the roller support also includes an upper frame, the upper frame being a semi-cylindrical shape with openings at both ends, the upper frame being fixed to both ends of the roller support, the semi-cylindrical part of the upper frame being provided with a third roller groove matching the second roller groove, the third roller groove being provided with roller shafts evenly arranged in an array, and the rollers provided on the third roller groove being engaged in the second roller groove.

[0017] The present invention is further configured such that a base frame is fixed on the bottom surface of the roller support.

[0018] This utility model has the following beneficial effects:

[0019] 1. This utility model uses a drum drive motor to drive an external gear sleeve to rotate the drum. The mixing plate inside the drum pulls the glass inside the drum upwards and falls down, where it is crushed by the rotating crushing and mixing rod inside the drum and falls back down. The rotating mixing plate then sends the glass upwards and falls down for thorough crushing and mixing. This achieves multiple tumbling, mixing, and crushing of the glass. At the same time, the drum drive motor drives the external gear sleeve to rotate the drum, ensuring that the power shaft for the rotation is not on the rotating shaft. This effectively avoids shaking caused by the imbalance of gravity at the upper and lower ends during the rotation of the equipment, thus avoiding affecting the use of the equipment and the mixing effect.

[0020] 2. This utility model makes the tipping plate perpendicular to one end of the drum cylinder, and sets the tipping plate at an angle to the line connecting the inner wall of the drum and the center of the drum cylinder. When the drum rotates, the tipping plate can fully pour the glass it carries onto the crushing and stirring rod below, so that the glass can be effectively crushed by the striking plate.

[0021] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is an exploded view of a high-efficiency mixer used in glass processing.

[0024] Figure 2 This is a schematic diagram of the structure of this utility model.

[0025] Figure 3 This is another exploded view of the present invention.

[0026] Figure 4 This is a front view of the roller.

[0027] Figure 5 This is another structural schematic diagram of the present invention.

[0028] The attached diagram lists the components represented by each number as follows:

[0029] 1-Tumbling device, 101-Drum, 101a-Second roller groove, 101b-External gear sleeve, 101c-Tilting plate, 101d-Front plate, 102-Drum support, 102a-First roller groove, 102b-Roller shaft, 102c-Roller, 102d-Upper frame, 102e-Third roller groove, 102f-Base frame, 103-Drum drive motor, 103a-Drum drive gear, 104-Feed inlet, 105-Feed inlet cover, 2-Stirring device, 201-Pulverizing and stirring rod, 201a-Stirring shaft, 201b-Slapping plate, 201c-Stirring shaft belt groove, 202-Stirring shaft support, 202a-Stirring rod positioning shaft, 203-Belt, 204-Stirring drive motor. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Example

[0031] Please see Figures 1 to 5 This utility model is a high-efficiency mixer for glass product processing, including a tumbling device 1 and a mixing device 2. The tumbling device 1 includes a drum 101 and a drum support 102. The drum drive motor 103 installed on the drum support 102 drives the external gear sleeve 101b to rotate the drum 101, so that the material turning plate 101c sends the glass waste to the top and then falls down, so that the glass waste is crushed by the crushing and mixing rod 201 below.

[0032] Specifically, the drum 101 is a cylindrical shape with one end open. A front plate 101d of a circular plate is fixed to one end of the cylindrical opening of the drum 101. The mixing device 2 includes a crushing and mixing rod 201.

[0033] The drum support 102 is a horizontally placed semi-circular plate. The drum 101 is mounted on the semi-circular plate of the drum support 102. The drum support 102 has a stirring shaft support 202 fixed at one end of the drum 101 where the front plate 101d is provided. The stirring shaft support 202 has a stirring rod positioning shaft 202a. The crushing stirring rod 201 is sleeved on the stirring rod positioning shaft 202a.

[0034] An external gear sleeve 101b is fixedly sleeved in the middle of the cylindrical body of the roller 101. A roller drive motor 103 is fixed on one side of the roller support 102. A roller drive gear 103a is fixed on the output shaft of the roller drive motor 103. The roller drive gear 103a meshes with the external gear sleeve 101b.

[0035] Tilting plates 101c are evenly arrayed and fixed on the inner wall of the roller 101.

[0036] Furthermore, the pulverizing and stirring rod 201 includes a stirring shaft 201a, with an array of striking plates 201b arranged around one end of the stirring shaft 201a. A channel is opened in the center of the front plate 101d. The end of the stirring shaft 201a with the striking plates 201b is located inside the drum 101. The end of the stirring shaft 201a away from the striking plates 201b passes through the channel of the front plate 101d. The end of the stirring shaft 201a away from the striking plates 201b is provided with a stirring shaft belt groove 201c. A belt 203 is sleeved in the stirring shaft belt groove 201c. The belt 203 is sleeved with the output end of the stirring drive motor 204.

[0037] The operation process in this embodiment is as follows:

[0038] Rotate the drum 101 so that the feed inlet 104 is at the top. Open the feed inlet cover 105 and pour the waste glass to be recycled and the waste to be mixed into the drum 101. Start the stirring drive motor 204, which transmits the rotation to the crushing and stirring rod 201 through the belt 203, causing it to rotate. Start the drum drive motor 103, which drives the drum drive gear 103a and the outer gear sleeve 101b, thereby rotating the drum 101. When the drum 101 rotates, the tipping plate 101c inside the drum lifts the glass waste to the top. When the glass c reaches above the crushing and mixing rod 201, the waste glass falls onto the striking plate 201b of the crushing and mixing rod 201 under the action of gravity. The rotating striking plate 201b crushes the falling glass waste. After being crushed, the glass waste falls below the drum 101 and is lifted back to the top by the tipping plate 101c for crushing and mixing, so that the glass waste is fully crushed and mixed. After the crushing and mixing is completed, the feed port 104 of the drum 101 is rotated to the bottom, the feed port cover 105 is opened and the crushed and mixed glass material is poured out. Example

[0039] Please see Figures 1 to 5 Based on embodiment 1, the roller bracket 102 achieves the rotational installation of the roller 101 by engaging the roller 102c provided on the inner wall onto the second roller groove 101a of the roller 101.

[0040] Specifically, the semi-circular plate opening of the roller support 102 is vertically upward, and the inner wall of the semi-circular cylinder of the roller support 102 is provided with a first roller groove 102a at both ends. Roller shafts 102b are evenly arranged in the first roller groove 102a, and rollers 102c are rotatably connected to the roller shafts 102b. The cylindrical ends of the roller 101 are provided with a second roller groove 101a that matches the first roller groove 102a, and the second roller groove 101a is mounted on the roller 102c.

[0041] Furthermore, the axis of the flipping plate 101c is parallel to that of the roller 101, and the diameter of the flipping plate 101 and the roller 101 are at an angle in the vertical section.

[0042] Furthermore, the cylindrical closed end of the roller 101 is provided with a semi-circular feed port 104, the diameter of the feed port 104 is equal to the inner diameter of the roller 101, and a feed port cover 105 is provided inside the feed port 104.

[0043] Furthermore, the feed inlet cover 105 is hinged to the outer surface of the cylindrical closed end of the roller 101.

[0044] Furthermore, the roller support 102 also includes an upper frame 102d, which is a semi-cylindrical shape with openings at both ends. The upper frame 102d is fixed to both ends of the roller support 102. The semi-cylindrical part of the upper frame 102d is provided with a third roller groove 102e that matches the second roller groove 101a. Roller shafts 102b are evenly arranged in the third roller groove 102e. The rollers 102c provided on the third roller groove 102e are engaged in the second roller groove 101a.

[0045] Furthermore, a base frame 102f is fixed on the bottom surface of the roller support 102.

[0046] The operation process in this embodiment is as follows:

[0047] The rotation of the roller drive motor 103 causes the roller drive gear 103a to drive the external gear sleeve 101b to rotate, thereby driving the roller 101 to rotate. When the roller 101 rotates, the roller 102c on the inner wall of the roller support 102 holds the rolling roller 101 in the roller support 102, thereby reducing the friction of the roller 101 rotating in the roller support 102.

[0048] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0049] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A high-efficiency mixer for glass product processing, comprising a tumbling device (1) and a stirring device (2), characterized in that: The tumbling device (1) includes a roller (101) and a roller support (102). The roller (101) is a cylindrical shape with one end open. A front plate (101d) of a circular plate is fixed to one end of the cylindrical opening of the roller (101). The stirring device (2) includes a crushing and stirring rod (201). The roller support (102) is a horizontally placed semi-circular plate. The roller (101) is mounted on the semi-circular plate of the roller support (102). The roller support (102) has a stirring shaft support (202) fixed at one end of the roller (101) with a front plate (101d). The stirring shaft support (202) has a stirring rod positioning shaft (202a). The crushing stirring rod (201) is sleeved on the stirring rod positioning shaft (202a). An external gear sleeve (101b) is fixedly sleeved in the middle of the cylindrical body of the roller (101). A roller drive motor (103) is fixed on one side of the roller support (102). A roller drive gear (103a) is fixed on the output shaft of the roller drive motor (103). The roller drive gear (103a) meshes with the external gear sleeve (101b). The inner wall of the roller (101) is uniformly arrayed with material turning plates (101c).

2. The high-efficiency mixer for glass product processing according to claim 1, characterized in that: The pulverizing and stirring rod (201) includes a stirring shaft (201a). One end of the stirring shaft (201a) is arranged with an array of striking plates (201b). A channel is opened in the center of the front plate (101d). The end of the stirring shaft (201a) with the striking plates (201b) is set inside the drum (101). The end of the stirring shaft (201a) away from the striking plates (201b) passes through the channel of the front plate (101d). The end of the stirring shaft (201a) away from the striking plates (201b) is provided with a stirring shaft belt groove (201c). A belt (203) is sleeved in the stirring shaft belt groove (201c). The belt (203) is sleeved with the output end of the stirring drive motor (204).

3. The high-efficiency mixer for glass product processing according to claim 2, characterized in that: The semi-circular plate opening of the roller support (102) is vertically upward. The inner wall of the semi-circular cylinder of the roller support (102) is provided with a first roller groove (102a) at both ends. Roller shafts (102b) are evenly arranged in the first roller groove (102a). Rollers (102c) are rotatably connected to the roller shafts (102b). The cylindrical ends of the roller (101) are provided with a second roller groove (101a) that matches the first roller groove (102a). The second roller groove (101a) is mounted on the roller (102c).

4. The high-efficiency mixer for glass product processing according to claim 3, characterized in that: The axis of the flipping plate (101c) is parallel to that of the roller (101), and the diameter of the flipping plate (101c) and the roller (101) are at an angle in the vertical section.

5. A high-efficiency mixer for glass product processing according to claim 4, characterized in that: The cylindrical closed end of the roller (101) is provided with a semi-circular feed port (104), the diameter of the feed port (104) is equal to the inner diameter of the roller (101), and the feed port (104) is provided with a feed port cover (105).

6. A high-efficiency mixer for glass product processing according to claim 5, characterized in that: The feed inlet cover (105) is hinged to the outer surface of the cylindrical closed end of the roller (101).

7. A high-efficiency mixer for glass product processing according to claim 6, characterized in that: The roller support (102) also includes an upper frame (102d), which is a semi-cylindrical shape with openings at both ends. The upper frame (102d) is fixed to both ends of the roller support (102). The semi-cylindrical part of the upper frame (102d) is provided with a third roller groove (102e) that matches the second roller groove (101a). Roller shafts (102b) are evenly arranged in the third roller groove (102e). The rollers (102c) provided on the third roller groove (102e) are engaged in the second roller groove (101a).

8. A high-efficiency mixer for glass product processing according to claim 7, characterized in that: A base frame (102f) is fixed on the bottom surface of the roller support (102).

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