Band sawing machine for electroslag remelting

By designing a clamping and pushing structure on the band saw for electroslag remelting, the clamping problem during electroslag remelting sawing was solved, achieving stable clamping and automatic pushing of electroslag remelting, thus improving sawing efficiency and accuracy.

CN223642885UActive Publication Date: 2025-12-09JIYUAN ZHONGYUAN TOOL & DIE STEEL CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423147284.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-12-09
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing band saws for electroslag remelting have difficulty effectively clamping the electroslag remelting material during sawing, causing the electroslag remelting material to shift and affecting the sawing effect.

Method used

A band saw was designed, comprising a clamping structure and a pushing structure. The clamping structure uses a cylinder to drive the clamping sleeve to clamp the electroslag remelting material, while the pushing structure uses a screw and a screw sleeve to automatically push the material, adapting to electroslag remelting materials of different sizes.

Benefits of technology

It achieves stable clamping and automatic feeding of electroslag remelting material during sawing, improving sawing efficiency and precision.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223642885U_ABST
    Figure CN223642885U_ABST
Patent Text Reader

Abstract

The utility model discloses a band sawing machine for electroslag remelting. The band sawing machine comprises a workbench and a placing seat, wherein the placing seat is mounted at the top end of the workbench, a material pushing structure is arranged in the placing seat, a mounting frame is mounted on one side of the top end of the placing seat, a driving wheel is mounted on one side of the mounting frame, and a tensioning wheel is mounted at the other end of one side of the mounting frame; saw blades are mounted on the outer sides of the mounting frame and the tensioning wheel, and second air cylinders are mounted at the two ends of the other side of the mounting frame. The clamping structure is arranged, the first air cylinder pushes the clamping sleeves to move downwards during saw cutting, so that electroslag remelting is clamped, the situation that electroslag remelting moves randomly during saw cutting is avoided, the clamping sleeves slide in the clamping blocks, the distance between the multiple sets of clamping sleeves can be adjusted, and the saw cutting efficiency is improved. The position of the clamping sleeve is adjusted according to the size of electroslag remelting, so that electroslag remelting of different sizes is clamped, and the clamping effect is better.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of electroslag remelting technology, and in particular to a band saw for electroslag remelting. Background Technology

[0002] Electroslag remelting is a method of smelting that uses the resistance heat generated when an electric current passes through molten slag as a heat source. Its main purpose is to improve the purity of metal and improve the crystallization of ingots. When processing electroslag remelting, it is necessary to cut it, which requires the use of a band saw for electroslag remelting.

[0003] The patent specification with publication number CN202317250U discloses a bidirectional horizontal band saw, comprising two horizontal band saws. The two horizontal band saws are movably mounted on a machine base with their backs facing each other. A workpiece clamping device and a drive device are respectively located on the machine base between the two horizontal band saws, and the drive device is connected to both horizontal band saws. The two horizontal band saws can simultaneously saw both ends of a workpiece, offering simple operation, high processing accuracy, and high efficiency.

[0004] While the above-mentioned technology allows for simultaneous sawing of both ends of the workpiece using two horizontal band saws, it is inconvenient to clamp the circular electroslag remelted material during sawing. This causes the electroslag remelted material to shift during sawing, affecting the sawing effect. Therefore, a band saw for electroslag remelting is needed to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a band saw for electroslag remelting, which solves the defect of existing band saws for electroslag remelting that make it inconvenient to clamp the electroslag remelting material when sawing it.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a band saw for electroslag remelting, comprising a worktable and a placement seat: a placement seat is installed on the top of the worktable, a pushing structure is provided inside the placement seat, a mounting frame is installed on one side of the top of the placement seat, a drive wheel is installed on one side of the mounting frame, and a tension wheel is installed at the other end of one side of the mounting frame; a saw blade is installed on the outside of the mounting frame and the tension wheel, and a second cylinder is installed at both ends of the other side of the mounting frame, the bottom end of the second cylinder is fixed to the top of the worktable, a support frame is installed on the top of one side of the worktable, and a clamping structure is provided at the top of the support frame.

[0007] Preferably, the clamping structure includes a first cylinder, a connecting seat, a clamping sleeve, a locking block, a locking groove, and a nut. The first cylinder is installed on the top of the support frame, and the connecting seat is installed at the bottom of the first cylinder. The connecting seat has a locking groove inside, and the locking block is installed inside the locking groove. The clamping sleeve is installed at the bottom of the locking block, and a fixing rod is fixed to the front end of the locking block. A nut is installed on the outside of the fixing rod.

[0008] Preferably, the side view cross-sectional area of ​​the card slot is larger than the side view cross-sectional area of ​​the card block, and the card slot and the card block form an engaging structure.

[0009] Preferably, the nut is fitted onto the outside of the fixing rod, and the nut and the fixing rod form a threaded connection.

[0010] Preferably, the pushing structure includes a push plate, a screw, a guide rod, a guide sleeve, a screw sleeve, and a mounting groove. The screw is installed inside the placement seat, and a guide sleeve is installed on the outer side of the screw. A push plate is installed at the top of the guide sleeve. The mounting groove is opened on both sides inside the placement seat. A guide rod is installed inside the mounting groove, and a guide sleeve is installed on the outer side of the guide rod. The top of the guide sleeve is connected to the bottom of the push plate.

[0011] Preferably, the inner side of the screw sleeve is provided with an internal thread, and the outer side of the screw rod is provided with an external thread, and the screw sleeve and the screw rod form a threaded connection.

[0012] Preferably, the guide sleeve is fitted onto the outside of the guide rod, and the guide sleeve and the guide rod form a guide structure.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the band saw for electroslag remelting can clamp the electroslag remelting material through the clamping structure, so that it will not move around during sawing, and the pusher structure can automatically push the electroslag remelting material, making it more convenient to saw the electroslag remelting material.

[0014] 1. By setting up a clamping structure, the clamping sleeve is pushed downward by the first cylinder during sawing, thereby clamping the electroslag remelting and preventing it from moving around during sawing. Furthermore, by sliding the clamping sleeve inside the clamping block, the spacing between multiple sets of clamping sleeves can be adjusted, allowing the position of the clamping sleeves to be adjusted according to the size of the electroslag remelting, thus clamping electroslag remelting of different sizes and making the clamping effect better.

[0015] 2. By setting up a pusher structure, when the electroslag remelting is moved, the screw and the screw sleeve cooperate to push the electroslag remelting to one side through the pusher plate, so that no manual pushing is required when feeding the electroslag remelting, making it more convenient to push the material. Attached Figure Description

[0016] Figure 1 This is a front view structural diagram of the present utility model;

[0017] Figure 2 This is a bottom view of the structure of this utility model;

[0018] Figure 3 This is a side view of the clamping structure of this utility model;

[0019] Figure 4 This is a bottom view schematic diagram of the clamping structure of this utility model;

[0020] Figure 5 This is a top view of a partial cross-sectional structure of the pusher structure of this utility model.

[0021] In the diagram: 1. Workbench; 2. Placement seat; 3. Drive wheel; 4. Mounting frame; 5. Saw blade; 6. Pushing structure; 601. Push plate; 602. Screw; 603. Guide rod; 604. Guide sleeve; 605. Screw sleeve; 606. Mounting groove; 7. Clamping structure; 701. First cylinder; 702. Connecting seat; 703. Clamping sleeve; 704. Locking block; 705. Locking groove; 706. Nut; 707. Fixing rod; 8. Tensioning wheel; 9. Second cylinder; 10. Support frame. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] This utility model embodiment provides a band saw for electroslag remelting, such as Figures 1-5As shown, it includes a workbench 1 and a placement seat 2; the placement seat 2 is installed on the top of the workbench 1, and a pushing structure 6 is provided inside the placement seat 2. A mounting frame 4 is installed on one side of the top of the placement seat 2, a drive wheel 3 is installed on one side of the mounting frame 4, and a tension wheel 8 is installed on the other end of one side of the mounting frame 4; a saw blade 5 is installed on the outside of the mounting frame 4 and the tension wheel 8, and a second cylinder 9 is installed at both ends of the other side of the mounting frame 4. The bottom end of the second cylinder 9 is fixed to the top of the workbench 1, and a support frame 10 is installed on the top of one side of the workbench 1. A clamping structure 7 is provided on the top of the support frame 10.

[0024] In a further preferred embodiment of this utility model, such as Figures 1-5 As shown: The pusher structure 6 includes a pusher plate 601, a screw 602, a guide rod 603, a guide sleeve 604, a threaded sleeve 605, and a mounting groove 606. The screw 602 is installed inside the placement seat 2. The guide sleeve 604 is installed on the outside of the screw 602. The pusher plate 601 is installed on the top of the guide sleeve 604. The mounting groove 606 is opened on both sides inside the placement seat 2. The guide rod 603 is installed inside the mounting groove 606. The guide sleeve 604 is installed on the outside of the guide rod 603. The top of the guide sleeve 604 is connected to the bottom of the pusher plate 601. The inner side of the threaded sleeve 605 is provided with an internal thread, and the outer side of the screw 602 is provided with an external thread. The threaded sleeve 605 and the screw 602 form a threaded connection. The guide sleeve 604 is sleeved on the outside of the guide rod 603. The guide sleeve 604 and the guide rod 603 form a guide structure.

[0025] Specifically, in this embodiment: when sawing the circular electroslag remelted material, the electroslag remelted material is placed on the top of the placement seat 2. After placement, the external power supply starts the motor to drive the screw 602 to rotate. When the screw 602 rotates, it cooperates with the screw sleeve 605, thereby pushing the circular electroslag remelted material on the placement seat 2 through the push plate 601, making it more convenient to push the circular electroslag remelted material. When the push plate 601 moves, it will drive the guide sleeve 604 to move outside the guide rod 603, making the push plate 601 more stable when moving.

[0026] In a further preferred embodiment of this utility model, such as Figures 1-5As shown: The clamping structure 7 includes a first cylinder 701, a connecting seat 702, a clamping sleeve 703, a locking block 704, a locking groove 705, and a nut 706. The first cylinder 701 is installed on the top of the support frame 10. The connecting seat 702 is installed at the bottom of the first cylinder 701. The locking groove 705 is opened inside the connecting seat 702. The locking block 704 is installed inside the locking groove 705. The clamping sleeve 703 is installed at the bottom of the locking block 704. A fixing rod 707 is fixed to the front end of the locking block 704. A nut 706 is installed on the outside of the fixing rod 707. The side cross-sectional area of ​​the locking groove 705 is larger than the side cross-sectional area of ​​the locking block 704. The locking groove 705 and the locking block 704 form a locking structure. The nut 706 is sleeved on the outside of the fixing rod 707. The nut 706 and the fixing rod 707 form a threaded connection.

[0027] Specifically, in this embodiment, when the circular electroslag remelting moves to the bottom end of the saw blade 5, the position of the clamping sleeve 703 is adjusted according to the size of the electroslag remelting. During adjustment, the fixing rod 707 is held to move the clamping sleeve 703 inside the locking block 704, thereby adjusting the position of the clamping sleeve 703. When the clamping sleeve 703 is adjusted to a suitable position for clamping the electroslag remelting, the movement stops, and the nut 706 is rotated to the outside of the fixing rod 707 to complete the fixing of the clamping sleeve 703. After completion, the first cylinder 701 is activated to push the clamping sleeve 703 downward to adhere to the top of the electroslag remelter, thus clamping the electroslag remelter and preventing it from moving around during sawing. The bottom of the clamping sleeve 703 is equipped with ball bearings so that clamping the electroslag remelter does not affect its movement. After the electroslag remelter is clamped, the external motor starts the drive wheel 3 to rotate the saw blade 5. When the saw blade 5 is rotating, the second cylinder 9 is activated to move downward, so that the rotating saw blade 5 cuts the electroslag remelter, thereby completing the sawing work of the electroslag remelter.

[0028] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A band saw for electroslag remelting, comprising a worktable (1) and a placement seat (2); Its features are: The top of the workbench (1) is equipped with a placement seat (2), and the interior of the placement seat (2) is provided with a pusher structure (6). A mounting frame (4) is installed on one side of the top of the placement seat (2), a drive wheel (3) is installed on one side of the mounting frame (4), and a tension wheel (8) is installed on the other end of one side of the mounting frame (4). A saw blade (5) is installed on the outside of the mounting frame (4) and the tension wheel (8). A second cylinder (9) is installed at both ends on the other side of the mounting frame (4). The bottom end of the second cylinder (9) is fixed to the top end of the workbench (1). A support frame (10) is installed at the top end of one side of the workbench (1). A clamping structure (7) is provided at the top end of the support frame (10).

2. The band saw for electroslag remelting according to claim 1, characterized in that: The clamping structure (7) includes a first cylinder (701), a connecting seat (702), a clamping sleeve (703), a locking block (704), a locking groove (705), and a nut (706). The first cylinder (701) is installed on the top of the support frame (10). The connecting seat (702) is installed at the bottom of the first cylinder (701). The locking groove (705) is opened inside the connecting seat (702). The locking block (704) is installed inside the locking groove (705). The clamping sleeve (703) is installed at the bottom of the locking block (704). The fixing rod (707) is fixed at the front end of the locking block (704). The nut (706) is installed on the outside of the fixing rod (707).

3. A band saw for electroslag remelting according to claim 2, characterized in that: The side view cross-sectional area of ​​the slot (705) is larger than the side view cross-sectional area of ​​the block (704), and the slot (705) and the block (704) form an engaging structure.

4. A band saw for electroslag remelting according to claim 2, characterized in that: The nut (706) is sleeved on the outside of the fixing rod (707), and the nut (706) and the fixing rod (707) form a threaded connection.

5. A band saw for electroslag remelting according to claim 1, characterized in that: The pushing structure (6) includes a push plate (601), a screw (602), a guide rod (603), a guide sleeve (604), a screw sleeve (605), and a mounting groove (606). The screw (602) is installed inside the placement seat (2). The guide sleeve (604) is installed on the outside of the screw (602). The push plate (601) is installed on the top of the guide sleeve (604). The mounting groove (606) is opened on both sides inside the placement seat (2). The guide rod (603) is installed inside the mounting groove (606). The guide sleeve (604) is installed on the outside of the guide rod (603). The top of the guide sleeve (604) is connected to the bottom of the push plate (601).

6. A band saw for electroslag remelting according to claim 5, characterized in that: The inner side of the threaded sleeve (605) is provided with an internal thread, and the outer side of the screw (602) is provided with an external thread, and the threaded sleeve (605) and the screw (602) form a threaded connection.

7. A band saw for electroslag remelting according to claim 6, characterized in that: The guide sleeve (604) is sleeved on the outside of the guide rod (603), and the guide sleeve (604) and the guide rod (603) form a guide structure.

Citation Information

Patent Citations

  • Bidirectional-sawing horizontal band sawing machine

    CN202317250U