Stirring device for dry-mixed mortar production
The combination of arc-shaped mixing components and mixing pusher plate solves the problem of uneven mixing in dry-mixed mortar production, achieving a more uniform mixing effect and improving product quality.
Patent Information
- Application Number
- CN202522331668.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-11-04
AI Technical Summary
In the existing dry-mixed mortar production process, the paddle mixer has the problem of uneven mixing, which causes the mixture to form a mixing dead zone in the axial area between adjacent paddles, resulting in some parts of the mixture being over-mixed while others are under-mixed.
The system employs a combination of an arc-shaped agitator and a mixing pusher plate. The rotating arc-shaped agitator scoops up and throws the mixture down, while the mixing pusher plate moves horizontally to achieve uniform mixing and avoid dead zones.
It improves the mixing uniformity of dry-mixed mortar, reduces mixing dead zones, and ensures the consistency and stability of product quality.
Smart Images
Figure CN223643936U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to agitating unit technical field, concretely relates to a kind of agitating unit for dry-mixed mortar production. BACKGROUND
[0002] Dry-mixed mortar, also known as dry powder mortar or premixed mortar, is a granular or powdery mixture made by precise batching and uniform mixing in a professional factory. It is composed of cementitious materials (such as cement and gypsum), fine aggregates (such as quartz sand), mineral admixtures, and various high-performance chemical additives (such as redispersible latex powder and cellulose ether). During use, it only needs to be mixed with water in proportion at the construction site. Dry-mixed mortar has the advantages of stable quality, environmental protection, energy saving, and high construction efficiency, and is widely used in building masonry, plastering, floor leveling, tile sticking, and external wall insulation.
[0003] The production process of dry-mixed mortar mainly includes the core links of raw material storage and transportation, precise metering, efficient mixing, finished product storage and packaging. Among them, the mixing process is the key step to ensure the uniformity of product quality. In this process, various dry, powdery, and trace components need to be fully mixed in the agitating unit to ensure the consistency and stability of the final mortar product performance.
[0004] Currently, the production of dry-mixed mortar is mainly carried out by paddle-type mixers. The mixer mainly drives the paddles to exert a strong pushing force on the dry-mixed mortar mixture through a rotating shaft. However, this mixing method is not uniform, and in the axial area between adjacent paddles, the mixture is difficult to be effectively driven, forming a large mixing dead zone, resulting in over-mixing of part of the mixture and insufficient mixing of another part. SUMMARY
[0005] The utility model aims at the defects and deficiencies of the prior art, and provides an agitating unit for dry-mixed mortar production.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical solution: an agitating unit for dry-mixed mortar production, comprising a mixing box, a mixing opening on the mixing box for placing the mixture, a stirring shaft arranged in the mixing opening of the mixing box, a driving mechanism arranged between the stirring shaft and the mixing box for driving the stirring shaft to rotate forward, and an arc-shaped stirring member fixedly arranged on the stirring shaft for repeatedly lifting and throwing the mixture when the stirring shaft rotates. The lower end of the mixing opening is an arc-shaped opening, and the center of the arc-shaped opening corresponds to the axis of the stirring shaft. The arc-shaped stirring member is provided with a stirring push plate on its outer periphery for pushing the mixture at the bottom of the mixing opening to move horizontally and mix when the stirring shaft rotates. The stirring push plate is spirally arranged on the outer surface of the arc-shaped stirring member.
[0007] A further improvement is that the stirring shaft and the arc-shaped stirring component are fixedly connected by a support rib.
[0008] A further improvement is that an arc-shaped chamfered surface is provided between the supporting rib and the arc-shaped mixing component to reduce the amount of mixed material residue at the junction of the supporting rib and the arc-shaped mixing component.
[0009] A further improvement is that the stirring pusher plate is an arc-shaped plate.
[0010] A further improvement is that the drive mechanism is a servo motor with its fixed end located on the side end face of the mixing tank and its output end connected to the mixing shaft.
[0011] A further improvement is that the lower end face of the mixing tank is an arc surface.
[0012] A further improvement is that the lower end of the mixing tank is provided with a support base for supporting the mixing tank on a plane.
[0013] After adopting the above technical solution, the beneficial effects of this utility model are as follows: After the mixture is introduced from the mixing port, the mixing shaft is driven to rotate in the forward direction by the driving mechanism, thereby driving the arc-shaped mixing component to rotate in the mixing port. The mixture can enter the arc-shaped mixing component through the opening. Through the repeated rotation of the arc-shaped mixing component, the mixture is repeatedly scooped up and thrown down. The mixing pusher plate pushes the mixture at the bottom of the mixing port to move horizontally and mix. By performing horizontal pushing and mixing actions while scooping up and throwing down the mixture, the mixing effect of the mixture in the mixing box is improved. Compared with the traditional paddle mixer, the mixing effect of the mixture is more uniform, and there is less likelihood of mixing dead zones. It is also less likely to cause some parts of the mixture to be over-mixed while others are under-mixed. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a partial sectional view of the mixing tank body in this utility model;
[0017] Figure 3 This is a side sectional view of the mixing tank body in this utility model;
[0018] Figure 4 This is a schematic diagram of the arc-shaped stirring component in this utility model;
[0019] Figure 5 This is another positional view of the arc-shaped stirring component in this utility model.
[0020] Explanation of reference numerals in the attached drawings: 1. Mixing tank body; 2. Mixing port; 3. Mixing shaft; 4. Arc-shaped mixing component; 5. Mixing push plate; 6. Support rib; 7. Arc-shaped chamfered surface; 8. Servo rotation motor; 9. Support base. Detailed Implementation
[0021] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments.
[0022] See Figures 1 to 5 As shown, the technical solution adopted in this specific embodiment is: a mixing device for dry-mixed mortar production, including a mixing box 1, a mixing port 2 opened on the mixing box 1 for placing the mixture, a mixing shaft 3 disposed on the mixing box 1 and located inside the mixing port 2, a driving mechanism disposed between the mixing shaft 3 and the mixing box 1 for driving the mixing shaft 3 to rotate in the forward direction, and an arc-shaped mixing component 4 fixedly disposed on the mixing shaft 3 for repeatedly scooping up and throwing the mixture when the mixing shaft 3 rotates. The lower end of the mixing port 2 is an arc-shaped opening, and the center of the arc-shaped opening corresponds to the axis of the mixing shaft 3. The outer periphery of the arc-shaped mixing component 4 is provided with a mixing push plate 5 for pushing the mixture at the bottom of the mixing port 2 to move horizontally and mix when the mixing shaft 3 rotates. The mixing push plate 5 is spirally disposed on the outer surface of the arc-shaped mixing component 4.
[0023] Arc-shaped stirring element 4 Figure 4 and Figure 5 As shown, the center of the arc-shaped stirring element 4 corresponds to the circular position of the stirring shaft 3. One side of the arc-shaped stirring element 4 is open, allowing the mixture to enter through this opening when the arc-shaped stirring element 4 rotates. A space is formed between the two end faces of the arc-shaped stirring element 4 and the inner wall of the mixing chamber 1, providing a channel for the movement of the mixture within the mixing chamber, thereby improving the mixing effect. The stirring pusher 5 is spirally arranged along the outer arc-shaped surface of the arc-shaped stirring element 4, extending from one end of the arc-shaped stirring element 4 to the other end. When it is necessary to remove the mixed mixture, the mixing chamber 1 can be tilted to allow the mixture to be removed from the stirring port 2. Alternatively, an opening can be made at the side end or bottom of the mixing chamber 1, through which the mixture can be discharged from the stirring port 2.
[0024] The stirring shaft 3 and the arc-shaped stirring component 4 are fixedly connected by a support rib 6. The support rib 6, the stirring shaft 3, and the arc-shaped stirring component 4 can be integrally formed, or the support rib 6 and the arc-shaped stirring component 4 can be integrally formed and then the support rib 6 can be welded to the stirring shaft 3.
[0025] An arc-shaped chamfered surface 7 is provided between the supporting rib 6 and the arc-shaped stirring component 4 to reduce the amount of mixed material residue at the junction of the supporting rib 6 and the arc-shaped stirring component 4.
[0026] The stirring pusher plate 5 is an arc-shaped plate. For example... Figures 1 to 5 As shown, both side ends of the stirring pusher plate 5 are arc-shaped surfaces, and the gap between the end of the stirring pusher plate 5 and the arc-shaped opening is between 10-100mm. When the stirring pusher plate 5 rotates with the arc-shaped stirring component 4, the arc-shaped surface of the arc plate enhances the driving effect on the horizontal movement of the mixing material.
[0027] The driving mechanism is a servo motor 8 with its fixed end located on the side end face of the mixing tank 1 and its output end connected to the mixing shaft 3. The output end of the servo motor 8 is connected to one end of the mixing shaft 3 via a coupling. The fixed end is mounted on the side end face of the mixing tank 1 by bolts. The mixing shaft 3 and the mixing tank 1 are rotatably and fixedly connected by bearings.
[0028] The lower end face of the mixing tank 1 is an arc surface.
[0029] The lower end of the mixing tank 1 is provided with a support base 9 for supporting the mixing tank 1 on a plane.
[0030] The working principle of this utility model is as follows: After the mixture is introduced into the mixing port 2, the stirring shaft 3 is driven to rotate in the forward direction by the servo motor 8, thereby driving the arc-shaped stirring piece 4 to rotate in the mixing port 2. The mixture can enter the arc-shaped stirring piece 4 through the opening. Through the repeated rotation of the arc-shaped stirring piece 4, the mixture is repeatedly scooped up and thrown down. The mixing push plate 5 pushes the mixture at the bottom of the mixing port 2 to move horizontally and mix. By scooping up and throwing down the mixture while performing horizontal pushing and mixing actions, the mixing effect of the mixture in the mixing box 1 is improved. Compared with the traditional paddle mixer, the mixing effect of the mixture is more uniform, and there is less likelihood of mixing dead zones. It is also less likely to cause some parts of the mixture to be over-mixed while others are under-mixed.
[0031] This utility model aims to protect the structure of the product. The model numbers of the individual components are not the subject of this utility model's protection and are already known technology. Any component on the market that can achieve the functions described above can be selected and applied as a mixing device for dry-mixed mortar production. Therefore, the model numbers and other parameters of the components are not described in detail in this utility model. The contribution of this utility model lies in the scientific combination of the various components.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions provided are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection of this utility model as defined by the appended claims and their equivalents. Any aspects of this utility model not detailed herein are well-known to those skilled in the art.
Claims
1. A mixing device for dry-mixed mortar production, comprising a mixing chamber, a mixing port on the mixing chamber for placing mixing materials, a mixing shaft disposed on the mixing chamber and located within the mixing port, and a drive mechanism disposed between the mixing shaft and the mixing chamber for driving the mixing shaft to rotate forward, characterized in that: It also includes an arc-shaped stirring component fixedly mounted on the stirring shaft for repeatedly scooping up and throwing the mixture when the stirring shaft rotates. The lower end of the stirring port is an arc-shaped opening, and the center of the arc-shaped opening corresponds to the axis of the stirring shaft. The outer periphery of the arc-shaped stirring component is provided with a stirring pusher plate for pushing the mixture at the bottom of the stirring port to move horizontally and mix when the stirring shaft rotates. The stirring pusher plate is spirally arranged on the outer surface of the arc-shaped stirring component.
2. The mixing device for dry-mixed mortar production according to claim 1, characterized in that: The stirring shaft and the arc-shaped stirring component are fixedly connected by supporting ribs.
3. The mixing device for dry-mixed mortar production according to claim 2, characterized in that: A chamfered surface is provided between the supporting rib and the arc-shaped mixing component to reduce the amount of mixed material residue at the junction of the supporting rib and the arc-shaped mixing component.
4. The mixing device for dry-mixed mortar production according to claim 1, characterized in that: The stirring pusher plate is an arc-shaped plate.
5. A mixing device for dry-mixed mortar production according to claim 1, characterized in that: The driving mechanism is a servo motor with its fixed end located on the side end face of the mixing tank and its output end connected to the mixing shaft.
6. The mixing device for dry-mixed mortar production according to claim 1, characterized in that: The lower end surface of the mixing tank is an arc surface.
7. The mixing device for dry-mixed mortar production according to claim 1, characterized in that: The lower end of the mixing tank is provided with a support base for supporting the mixing tank on a plane.