Radar connector shell injection molding structure

By employing a combination of fixed mold and movable insert in the connector housing injection mold, the problems of low efficiency and mis-installation of manual terminal insertion are solved, achieving efficient and accurate terminal assembly, and improving production efficiency and product yield.

CN223644146UActive Publication Date: 2025-12-09SUZHOU WEIJU ELECTRONICS TECH
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Patent Information

Application Number
CN202423186875.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-12-09
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

In the current connector housing injection molding process, manual insertion of terminals is inefficient and prone to mis-installation, affecting product yield.

Method used

The punch consists of a fixed die and a movable insert. The movable insert is used to fix the terminal and is detachably inserted into the fixed die. The terminal is pre-installed on the movable insert, and the terminal is positioned by the combination of the movable insert and the fixed die.

Benefits of technology

It improved production efficiency and product yield, reduced human fatigue and errors, and enhanced both production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

A radar connector shell injection molding structure comprises an upper mold base and a lower mold base which are oppositely arranged up and down, a female mold is arranged on the inner side of the upper mold base, a male mold is arranged on the inner side of the lower mold base, the female mold and the male mold are correspondingly arranged and form a closed injection molding cavity, and the male mold is composed of a fixed mold and a movable insert. The movable insert is used for fixing the terminal and is detachably inserted into the fixed die. According to the radar connector shell injection molding structure provided by the utility model, the convex mold consists of the fixed mold and the movable insert, the movable insert is used for fixing the terminal and is detachably inserted into the fixed mold, namely, the terminal can be pre-mounted on the movable insert, and then the movable insert is mounted into the fixed mold; through production verification, the structure greatly improves the production efficiency and the product yield, and is a mold structure worthy of popularization.
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Description

Technical Field

[0001] This utility model relates to the field of connector injection molding technology, and in particular to an injection molding structure for a radar connector housing. Background Technology

[0002] The connector housing is usually formed by plastic injection molding. Plastic injection molding requires the use of injection molds, which include an upper mold base and a lower mold base. The inner side of the upper mold base is provided with a concave mold, and the inner side of the lower mold base is provided with a convex mold. The concave mold and the convex mold are arranged opposite each other to form a molding cavity for injection molding. Currently, before injection molding, workers usually insert the terminals onto the convex mold and then perform the mold closing and injection molding operation. There are two problems with manual terminal assembly: (1) Existing connectors have many internal terminals, and it is inefficient to manually insert multiple terminals one by one onto the convex mold; (2) Manually inserting the terminals onto the convex mold is laborious and can easily cause fatigue over time, which can lead to problems such as misassembly and incorrect assembly, affecting the product yield.

[0003] Therefore, in view of the shortcomings of the existing technology, it is necessary to design a radar connector housing injection molding structure to solve the above problems. Utility Model Content

[0004] To overcome the shortcomings of the prior art, the present invention aims to provide an injection-molded structure for a radar connector housing.

[0005] To achieve the above and other related objectives, the technical solution provided by this utility model is: a radar connector housing injection molding structure, including an upper mold base and a lower mold base arranged opposite to each other, a concave mold on the inner side of the upper mold base, and a convex mold on the inner side of the lower mold base, the concave mold and the convex mold being arranged correspondingly to form a closed injection molding cavity, the convex mold being composed of a fixed mold and a movable insert, the movable insert being used to fix the terminal and being detachably inserted into the fixed mold.

[0006] A preferred technical solution is that the upper mold base or the lower mold base is provided with an injection channel that connects to the injection molding cavity.

[0007] The preferred technical solution is that the top of the movable insert is provided with multiple slots and grooves for fixing the assembly terminals.

[0008] The preferred technical solution is that the fixed mold is provided with a groove for the movable insert to be inserted and fixed.

[0009] The preferred technical solution is as follows: the movable insert is composed of a first insert and a second insert with a plate-like structure; the terminal is configured as an L-shaped structure and includes a vertical section and a horizontal section; the slot is provided on the top of the first insert and is used to position the horizontal section; the slot is composed of a first slot formed on the top of the first insert and a second slot formed on the top of the second insert; and the slot is used to position the vertical section.

[0010] Due to the application of the above technical solution, the beneficial effects of this utility model are as follows:

[0011] This utility model proposes an injection molding structure for a radar connector housing. The punch consists of a fixed mold and a movable insert. The movable insert is used to fix the terminal and can be detachably inserted into the fixed mold. That is, the terminal can be pre-installed on the movable insert, and then the movable insert is inserted into the fixed mold. After production verification, this structure greatly improves production efficiency and product yield, and is a mold structure worth promoting. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the lower mold base structure involved in this utility model.

[0013] Figure 2 This is a schematic diagram of the punch structure involved in this utility model.

[0014] Figure 3 This is an exploded view of the movable insert involved in this utility model. Detailed Implementation

[0015] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0016] Please see Figures 1-3It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. These terms are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. The terms "horizontal," "vertical," and "suspended," etc., do not indicate that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0017] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] Example:

[0019] like Figures 1 to 3 As shown, according to an overall technical concept of this utility model, a radar connector housing injection molding structure is provided, including an upper mold base (not shown) and a lower mold base 1 arranged opposite to each other. The inner side of the upper mold base is provided with a concave mold (not shown), and the inner side of the lower mold base 1 is provided with a convex mold 2. The concave mold and the convex mold 2 are correspondingly arranged to form a closed injection molding cavity. The convex mold 2 is composed of a fixed mold 21 and a movable insert 22. The movable insert 22 is used to fix the terminal 3 and is detachably inserted into the fixed mold 21.

[0020] like Figures 1 to 3 As shown, in an exemplary embodiment of this utility model, the upper mold base or the lower mold base 1 is provided with an injection channel (not shown) that communicates with the injection molding cavity for injection molding.

[0021] like Figures 1 to 3 As shown, in an exemplary embodiment of the present invention, the top of the movable insert 22 is provided with a plurality of snap grooves 221 and slots 222 for fixing the mounting terminal 3.

[0022] like Figures 1 to 3As shown, in an exemplary embodiment of this utility model, the fixed mold 21 is provided with a groove 211 for the movable insert 22 to be inserted and fixed.

[0023] like Figures 1 to 3 As shown, in an exemplary embodiment of this utility model, the movable insert 22 is composed of a first insert 100 and a second insert 200 with a plate-like structure. The terminal 3 is configured as an L-shaped structure and includes a vertical section and a horizontal section. The latch 221 is provided on the top of the first insert 100 and is used to position the horizontal section. The slot 222 is composed of a first slot 101 formed on the top of the first insert 100 and a second slot 201 formed on the top of the second insert 200. The slot 222 is used to position the vertical section.

[0024] Therefore, this utility model has the following advantages:

[0025] This utility model proposes an injection molding structure for a radar connector housing. The punch consists of a fixed mold and a movable insert. The movable insert is used to fix the terminal and can be detachably inserted into the fixed mold. That is, the terminal can be pre-installed on the movable insert, and then the movable insert is inserted into the fixed mold. After production verification, this structure greatly improves production efficiency and product yield, and is a mold structure worth promoting.

[0026] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A radar connector housing injection molding structure, comprising an upper mold base and a lower mold base arranged opposite each other, wherein the inner side of the upper mold base is provided with a concave mold, and the inner side of the lower mold base is provided with a convex mold, the concave mold and the convex mold being correspondingly arranged to form a closed injection molding cavity, characterized in that: The punch consists of a fixed die and a movable insert, the movable insert being used to fix the terminal and being detachably inserted into the fixed die.

2. The radar connector housing injection molding structure according to claim 1, characterized in that: The upper mold base or the lower mold base is provided with an injection channel that connects to the injection molding cavity.

3. The radar connector housing injection molding structure according to claim 1, characterized in that: The top of the movable insert has multiple slots and grooves for securing the assembly terminals.

4. The injection molding structure of a radar connector housing according to claim 1, characterized in that: The fixed mold is provided with a groove for the movable insert to be inserted and fixed.

5. The radar connector housing injection molding structure according to claim 3, characterized in that: The movable insert is composed of a first insert and a second insert with a plate-like structure. The terminal is configured as an L-shaped structure and includes a vertical section and a horizontal section. The slot is located on the top of the first insert and is used to position the horizontal section. The slot is composed of a first slot formed on the top of the first insert and a second slot formed on the top of the second insert. The slot is used to position the vertical section.