Composite latex mattress processing equipment

Abstract

The utility model provides composite latex mattress processing equipment which comprises a processing cavity, a supporting frame is fixedly installed at the bottom of the processing cavity, conveying rollers are evenly distributed in the processing cavity, and a second guiding and conveying assembly is installed in the processing cavity above the conveying rollers in a butt joint mode. A second guiding assembly is installed in the machining cavity in a butt joint mode, a material guiding assembly is installed in the machining cavity on one side of the second guiding assembly in a butt joint mode, three gluing assemblies are installed in the machining cavity below the material guiding assembly in a butt joint mode, a first guiding assembly is installed in the machining cavity on one side of the material guiding assembly in a butt joint mode, and an installation cover body is fixedly installed at the top of the machining cavity. According to the utility model, through the mutual matching between the material guide component and the rolling component, the equipment can be used for simultaneously compounding various mattress material layers, the compounding process is synchronous and efficient, and the material layers are prevented from being paved and compounded layer by layer, so that the regularity of the material layers during compounding is ensured, and the processing efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to latex mattress processing equipment technical field, concretely relates to composite latex mattress processing equipment. BACKGROUND

[0002] Composite latex mattress is a kind of latex mattress, and composite latex mattress refers to the mattress formed by the combination of latex layer and other material layer, which combines the superior performance of latex and the characteristics of other materials to meet the needs of different users, and the composite material is sponge, memory cotton, jute, coconut palm, etc., which can enhance the support and comfort of the mattress and adjust the hardness of the mattress.

[0003] When the mattress is compounded with soft material layer, personnel need to compound and lay one by one according to the order, and this compounding method not only consumes more operation process, but also cannot guarantee the fitting accuracy between each compounding layer, reduces the operation performance of the equipment, and personnel need to glue the material layer by other equipment before compounding to ensure the fitting of the material layer during compounding, but these preparations will affect the processing efficiency of the equipment and cannot perform synchronous compounding operation.

[0004] Therefore, the composite latex mattress processing equipment is provided. UTILITY MODEL CONTENT

[0005] In view of the deficiencies of the prior art, the utility model provides the composite latex mattress processing equipment, and solves the problems mentioned in the background art.

[0006] To achieve the above object, the utility model is realized by the following technical scheme:

[0007] A composite latex mattress processing equipment includes a processing chamber. A support frame is fixedly installed at the bottom of the processing chamber. Conveyor rollers are evenly distributed inside the processing chamber. A second guide assembly is connected and installed inside the processing chamber above the conveyor rollers. A material guide assembly is connected and installed inside the processing chamber on one side of the second guide assembly. Three sets of adhesive application assemblies are connected and installed inside the processing chamber below the material guide assembly. A first guide assembly is connected and installed inside the processing chamber on one side of the material guide assembly. A mounting cover is fixedly installed on the top of the processing chamber, and the mounting cover is located above the first guide assembly. Three sets of winding components are connected and installed inside the mounting cover. Three sets of guiding components are assembled on one side; the glue application component includes a guide rod, a second motor, and glue application parts; the material guiding component includes a driving component, a main guide roller, and a secondary guide roller. Three sets of main guide rollers are installed inside the processing cavity, and secondary guide rollers that cooperate with each other are installed inside the processing cavity on one side of the main guide rollers. The driving component is fixedly installed on the back of the processing cavity, and the output end of the driving component is connected to the main guide roller and the first guiding component respectively. A guide rod is installed inside the processing cavity below the main guide roller, and four sets of glue application parts are assembled inside the guide rod. The second motor is fixedly installed on the front of the processing cavity, and the output end of the second motor is connected to the glue application parts.

[0008] Furthermore, the first guiding assembly includes a first active roller and a first driven roller. The first active roller and the first driven roller are respectively connected and mounted on one side of the conveying roller, and the first active roller and the first driven roller cooperate with each other. The driving end of the driving component is assembled and connected to the first active roller.

[0009] Furthermore, the adhesive application component includes opposing threaded rods, mounting bases, electric cylinders, and adhesive application heads. The guide rod is provided with a guide port, and four sets of mounting bases are slidably installed inside the guide port. Opposing threaded rods that penetrate the mounting bases are connected to the inside of the processing cavity via threads. An electric cylinder is fixedly installed inside the mounting base, and an adhesive application head is connected to the output end of the electric cylinder. The output end of the second motor is installed and connected to the opposing threaded rods.

[0010] Furthermore, the winding component includes a secondary limiting plate, winding rods, a main limiting plate, a positioning knob, and a docking kit. Three sets of winding rods are docked and installed inside the mounting cover. The main limiting plate is fixedly installed on the winding rods. The secondary limiting plate is fitted on the winding rod in front of the main limiting plate. The docking kit is fixedly installed on the front of the secondary limiting plate. The positioning knob is docked and installed on the docking kit.

[0011] Furthermore, the guiding assembly includes a support base and guide rollers. A material guide port is provided on one side of the mounting cover. A support base is fixedly installed on the mounting cover at the material guide port position, and two sets of guide rollers are installed in the support base.

[0012] Furthermore, the driving component includes a third motor, a shaft, a mounting shell, a first bevel gear set, and a second bevel gear set. The mounting shell is fixedly installed on the back of the processing cavity. The third motor is installed inside the mounting shell. The output end of the third motor is installed on the shaft. The first bevel gear set and the second bevel gear set are respectively mounted on the shaft and are connected to the main feed roller and the first drive roller for transmission.

[0013] Furthermore, the second guiding assembly includes a second active roller and a first motor. The second active roller is installed inside the processing cavity, and the first motor is fixedly installed on the front side of the processing cavity, with the output end of the first motor connected to the second active roller.

[0014] This utility model provides a composite latex mattress processing equipment. Compared with the prior art, it has the following advantages:

[0015] By cooperating with the material guiding component and the winding component, the equipment can simultaneously laminate multiple mattress material layers, and the lamination process is synchronous and efficient, avoiding the need to lay the material layers one by one. This ensures the regularity of the material layers during lamination and improves processing efficiency.

[0016] By working together with the adhesive application component and the material guiding component, the required composite material layers can be quickly applied, ensuring that the material layers are bonded to the mattress. This enables rapid bonding of the mattress, and the spacing of the adhesive application can be adjusted according to the actual mattress specifications and processing requirements to meet the bonding needs. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 A first-view structural schematic diagram of the processing equipment of this utility model is shown;

[0019] Figure 2 A first-view structural schematic diagram of the processing equipment of this utility model is shown;

[0020] Figure 3 A schematic diagram of the assembly structure of the adhesive coating component and the material guiding component of this utility model is shown;

[0021] Figure 4 A schematic diagram of the adhesive coating assembly structure of this utility model is shown;

[0022] Figure 5A schematic diagram of the structure of the winding component of this utility model is shown;

[0023] The diagram shows: 1. Processing cavity; 11. Conveying roller; 12. Support frame; 2. First guide assembly; 21. First driving roller; 22. First driven roller; 3. Second guide assembly; 31. Second driving roller; 32. First motor; 4. Glue application assembly; 41. Guide rod; 411. Guide port; 42. Second motor; 43. Glue application component; 431. Opposing threaded rod; 432. Mounting base; 433. Electric cylinder; 434. Glue application head; 5. Rewinding assembly. Components; 51. Secondary limiting plate; 52. Rewinding rod; 53. Main limiting plate; 54. Positioning knob; 55. Docking kit; 6. Mounting cover; 61. Material guide port; 7. Guide assembly; 71. Support base; 72. Guide roller; 8. Material guide assembly; 81. Drive component; 811. Third motor; 812. Shaft; 813. Mounting housing; 814. First bevel gear set; 815. Second bevel gear set; 82. Main guide roller; 83. Secondary guide roller. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] Example 1

[0026] To address the technical problems mentioned in the background section, the following composite latex mattress processing equipment is provided:

[0027] Combination Figures 1-5 As shown, the composite latex mattress processing equipment provided by this utility model includes a processing cavity 1. A support frame 12 is fixedly installed at the bottom of the processing cavity 1. Conveying rollers 11 are evenly distributed inside the processing cavity 1. A second guiding assembly 3 is connected and installed inside the processing cavity 1 above the conveying rollers 11. A material guiding assembly 8 is connected and installed inside the processing cavity 1 on one side of the second guiding assembly 3. Three sets of adhesive application assemblies 4 are connected and installed inside the processing cavity 1 below the material guiding assembly 8. A first guiding assembly 2 is connected and installed inside the processing cavity 1 on one side of the material guiding assembly 8. An installation cover 6 is fixedly installed at the top of the processing cavity 1, and the installation cover 6 is located above the first guiding assembly 2. Three sets of winding components 5 are connected and installed inside the installation cover 6. Three sets of guiding assemblies 7 are assembled on one side of the installation cover 6.

[0028] During the process, the personnel attach the composite material to the winding component 5, and with the cooperation of the mounting cover 6 and the guide component 7, the material is exported. The mattress to be processed is guided into the equipment through the first guide component 2 for processing. The mattress is processed through the components in the processing chamber 1. The mattress to be processed is guided by the conveying roller 11 in the processing chamber 1. The composite material is synchronously rolled and conveyed through the second guide component 3, which promotes better bonding of the composite material layers with the mattress. Through the cooperation between the material guide component 8 and the winding component 5, the equipment can simultaneously laminate multiple mattress material layers, and the lamination process is synchronous and efficient, avoiding the need for layer-by-layer lamination. This ensures the regularity of the material layers during lamination and improves processing efficiency. Through the cooperation between the glue application component 4 and the material guide component 8, the material layers to be laminated can be quickly glued, ensuring that the material layers are laminated with the mattress. The glue application spacing can be adjusted according to the processing requirements of the actual mattress specifications to meet the lamination requirements.

[0029] The adhesive application assembly 4 includes a guide rod 41, a second motor 42, and adhesive application components 43; the material guiding assembly 8 includes a drive component 81, a main guide roller 82, and a secondary guide roller 83. Three sets of main guide rollers 82 are installed inside the processing cavity 1, and secondary guide rollers 83 that cooperate with each other are installed inside the processing cavity 1 on one side of the main guide rollers 82. The drive component 81 is fixedly installed on the back of the processing cavity 1, and the output end of the drive component 81 is connected to the main guide rollers 82 and the first guide assembly 2 respectively. The guide rod 41 is installed inside the processing cavity 1 below the main guide rollers 82, and four sets of adhesive application components 43 are assembled inside the guide rod 41. The second motor 42 is fixedly installed on the front of the processing cavity 1, and the output end of the second motor 42 is connected to the adhesive application components 43.

[0030] During this process, the drive unit 81 is activated, which synchronously drives the main guide roller 82 and the first guide assembly 2. This ensures that the mattress conveying process is consistent with the composite material feeding process, and that the materials can be synchronously composited onto the mattress. The main guide roller 82 and the auxiliary guide roller 83 synchronously convey different types of material layers, and the material layers enter the processing cavity 1. The materials are redirected by the guide rod 41 and composited onto the mattress during the conveying process. During this process, the personnel connect the glue supply system to the glue application component 43 through the conduit, so that the glue enters the glue application component 43. Then, the glue application component 43 applies glue to the conveyed materials. It should be noted that before applying glue, the glue application points of the glue application component 43 need to be adjusted in real time according to the actual size of the mattress and materials. The adjustment method is to activate the second motor 42, drive the glue application component 43 in the guide rod 41, and make the glue application components 43 expand or move closer together.

[0031] Example 2

[0032] like Figure 1 and Figure 5 As shown, based on the above embodiments, this embodiment further provides the following:

[0033] In this embodiment, the first guiding component 2 includes a first active roller 21 and a first driven roller 22. The first active roller 21 and the first driven roller 22 are respectively connected and mounted on one side of the conveying roller 11, and the first active roller 21 and the first driven roller 22 cooperate with each other. The driving end of the driving component 81 is assembled and connected to the first active roller 21.

[0034] During this period, the drive component 81 drives the first active roller 21 to rotate actively. When the mattress enters between the first active roller 21 and the first driven roller 22, the rotation of the first active roller 21 causes the mattress to be subjected to force, and in combination with the first driven roller 22, the mattress is driven to rotate synchronously, thus realizing the feeding operation.

[0035] In this embodiment, the adhesive application component 43 includes a counter-threaded rod 431, a mounting base 432, an electric cylinder 433, and an adhesive application head 434. The guide rod 41 is provided with a guide port 411, and four sets of mounting bases 432 are slidably installed inside the guide port 411. The counter-threaded rod 431 that penetrates the mounting base 432 is connected to the inside of the processing cavity 1 by thread. The electric cylinder 433 is fixedly installed inside the mounting base 432. The adhesive application head 434 is connected to the output end of the electric cylinder 433. The output end of the second motor 42 is installed and connected to the counter-threaded rod 431.

[0036] During this process, before applying the adhesive, the adhesive application point of the adhesive application component 43 needs to be adjusted in real time according to the actual size of the mattress and materials. The adjustment method is to start the second motor 42, and the output end of the second motor 42 drives the opposing threaded rod 431 to rotate. Under the force of the opposing threaded rod 431, the mounting body 432 is moved relative to each other. It should be noted that there are four sets of mounting bodies 432, two in a pair. In this way, the two sets of mounting bodies 432 will move relative to each other under the driving effect, thereby realizing the real-time adjustment of the adhesive application spacing.

[0037] During the process of applying adhesive, the electric cylinder 433 is activated, which pushes the adhesive application head 434 to extend, ensuring that the adhesive application head 434 comes into contact with the material. Otherwise, the adhesive application head 434 is not in operation, and the personnel can adjust the amount of adhesive applied according to the actual processing needs.

[0038] Example 3

[0039] like Figures 1-5 As shown, based on the above embodiments, this embodiment further provides the following:

[0040] In this embodiment, the winding component 5 includes a secondary limiting plate 51, a winding rod 52, a main limiting plate 53, a positioning knob 54, and a docking kit 55. Three sets of winding rods 52 are docked and installed inside the mounting cover 6. The main limiting plate 53 is fixedly installed on the winding rod 52. The secondary limiting plate 51 is fitted on the winding rod 52 in front of the main limiting plate 53, and the docking kit 55 is fixedly installed on the front of the secondary limiting plate 51. The positioning knob 54 is docked and installed on the docking kit 55.

[0041] During this process, the personnel first disassembled the secondary limit plate 51, then mounted the material roller onto the winding rod 52, and then installed the winding rod 52.

[0042] During installation, the secondary limit plate 51 connects with the take-up bar 52 via the docking kit 55, causing the secondary limit plate 51 and the main limit plate 53 to cooperate and limit the material roller. Then, by rotating the positioning knob 54, the positioning knob 54 completes the fixed connection between the docking kit 55 and the take-up bar 52.

[0043] In this embodiment, the guide assembly 7 includes a support base 71 and guide rollers 72. A guide port 61 is provided on one side of the mounting cover 6. The support base 71 is fixedly installed on the mounting cover 6 at the position of the guide port 61, and two sets of guide rollers 72 are installed inside the support base 71.

[0044] During this period, the material to be conveyed will be discharged through the feed port 61, and the guide rollers 72 in the support seat 71 will be used to guide the material in a variable manner. It should be noted that each set of guide rollers 72 is distributed in a stepped manner to ensure that the material layer can be fed and conveyed in an orderly manner.

[0045] In this embodiment, the drive component 81 includes a third motor 811, a shaft 812, a mounting shell 813, a first bevel gear set 814, and a second bevel gear set 815. The mounting shell 813 is fixedly mounted on the back of the processing cavity 1. The third motor 811 is installed inside the mounting shell 813. The shaft 812 is installed at the output end of the third motor 811. The first bevel gear set 814 and the second bevel gear set 815, which are connected to the main guide roller 82 and the first drive roller 21 respectively, are mounted on the shaft 812.

[0046] When the operation is performed, the third motor 811 is started. The output end of the third motor 811 drives the shaft 812 to rotate. Through the rotation of the shaft 812, the first bevel gear set 814 and the second bevel gear set 815 drive the main guide roller 82 and the first drive roller 21 to perform transmission operation.

[0047] The first bevel gear set 814 consists of three sets, while the second bevel gear set 815 consists of one set.

[0048] In this embodiment, the second guiding component 3 includes a second active roller 31 and a first motor 32. The second active roller 31 is installed inside the processing cavity 1, and the first motor 32 is fixedly installed on the front side of the processing cavity 1. The output end of the first motor 32 is connected to the second active roller 31.

[0049] When the material is bonded to the mattress, the first motor 32 is activated, which drives the second active roller 31 to rotate. The second active roller 31 cooperates with the conveying roller 11 below to achieve roller pressing and guiding of the mattress.

[0050] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0051] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A composite latex mattress processing equipment, characterized in that: The device includes a processing cavity, a support frame fixedly installed at the bottom of the processing cavity, conveying rollers evenly distributed inside the processing cavity, a second guiding assembly connected to the processing cavity above the conveying rollers, a material guiding assembly connected to the processing cavity on one side of the second guiding assembly, three sets of adhesive application assemblies connected to the processing cavity below the material guiding assembly, a first guiding assembly connected to the processing cavity on one side of the material guiding assembly, an installation cover fixedly installed at the top of the processing cavity, the installation cover being located above the first guiding assembly, three sets of winding components connected to the interior of the installation cover, and three sets of guide assemblies assembled on one side of the installation cover. The adhesive application assembly includes a guide rod, a second motor, and adhesive application components; the material guiding assembly includes a drive component, a main guide roller, and a secondary guide roller. Three sets of main guide rollers are installed inside the processing cavity, and secondary guide rollers that cooperate with each other are installed inside the processing cavity on one side of the main guide rollers. The drive component is fixedly installed on the back of the processing cavity, and the output end of the drive component is connected to the main guide roller and the first guide assembly respectively. A guide rod is installed inside the processing cavity below the main guide roller, and four sets of adhesive application components are assembled inside the guide rod. The second motor is fixedly installed on the front of the processing cavity, and the output end of the second motor is connected to the adhesive application components.

2. The composite latex mattress processing equipment according to claim 1, characterized in that: The first guiding assembly includes a first driving roller and a first driven roller. The first driving roller and the first driven roller are respectively connected and mounted on one side of the conveying roller, and the first driving roller and the first driven roller cooperate with each other. The driving end of the driving component is assembled and connected to the first driving roller.

3. The composite latex mattress processing equipment according to claim 2, characterized in that: The adhesive application component includes opposing threaded rods, mounting bases, electric cylinders, and adhesive application heads. The guide rod is provided with a guide port, and four sets of mounting bases are slidably installed inside the guide port. Opposing threaded rods that penetrate the mounting bases are connected to the inside of the processing cavity via threads. An electric cylinder is fixedly installed inside the mounting base, and an adhesive application head is connected to the output end of the electric cylinder. The output end of the second motor is installed and connected to the opposing threaded rods.

4. The composite latex mattress processing equipment according to claim 3, characterized in that: The winding component includes a secondary limiting plate, winding rods, a main limiting plate, a positioning knob, and a docking kit. Three sets of winding rods are docked and installed inside the mounting cover. The main limiting plate is fixedly installed on the winding rod. The secondary limiting plate is fitted on the winding rod in front of the main limiting plate. The docking kit is fixedly installed on the front of the secondary limiting plate. The positioning knob is docked and installed on the docking kit.

5. The composite latex mattress processing equipment according to claim 4, characterized in that: The guiding assembly includes a support base and guide rollers. A material guide port is provided on one side of the mounting cover. A support base is fixedly installed on the mounting cover at the material guide port position, and two sets of guide rollers are installed inside the support base.

6. The composite latex mattress processing equipment according to claim 5, characterized in that: The driving component includes a third motor, a shaft, a mounting shell, a first bevel gear set, and a second bevel gear set. The mounting shell is fixedly installed on the back of the processing cavity. The third motor is installed inside the mounting shell. The output end of the third motor is installed on the shaft. The first bevel gear set and the second bevel gear set are respectively mounted on the shaft and are connected to the main feed roller and the first drive roller for transmission.

7. The composite latex mattress processing equipment according to claim 6, characterized in that: The second guiding assembly includes a second active roller and a first motor. The second active roller is installed inside the processing cavity, and the first motor is fixedly installed on the front side of the processing cavity. The output end of the first motor is connected to the second active roller.

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