Automatic rope breakage keeping system for cargo carrying table of stacking machine in logistics stereoscopic warehouse

By combining the design of lifting rope pulleys, springs, anti-fall guide wheels and wedge clamping mechanisms, the problem of the stacker crane's loading platform failing to stop instantly after rope breakage is solved, and the safe automatic maintenance and alarm functions of the loading platform are realized.

CN223645493UActive Publication Date: 2025-12-09DALIAN JIALIN EQUIP MFG +1
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Patent Information

Application Number
CN202423222787.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-09
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The existing stacker crane's cargo platform rope breakage retention mechanism is difficult to stop instantly, resulting in large displacement of the cargo platform during descent, which fails to meet safety requirements.

Method used

The system employs a combination design of lifting rope wheel mechanism, spring mechanism, anti-fall guide wheel mechanism and wedge clamping mechanism. Through the cooperation of wire rope wheel, wire rope, spring, wedge clamping wheel group and clamping block group, the loading platform can be automatically maintained and stopped instantly. It is also equipped with a detection alarm mechanism to ensure safety.

Benefits of technology

It enables the loading platform to stop instantly after the rope breaks, reducing the descent displacement, and can automatically alarm, meeting the requirements for safe use.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a logistics stereoscopic warehouse stocker cargo carrying platform broken rope automatic keeping system which comprises a lifting rope wheel mechanism of a cargo carrying platform, a spring mechanism is installed at the lower end of the lifting rope wheel mechanism, and the spring mechanism is connected with a wedge-shaped iron clamping mechanism through an anti-falling guide wheel mechanism. The wedge-shaped iron clamping mechanism is arranged on a T-shaped guide rail of the cargo carrying table. The utility model has the characteristics that the cargo carrying platform can stop instantly after the rope is broken, the descending displacement of the cargo carrying platform is small, the automatic alarm can be realized, and the requirement of automatic and safe use can be met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the related technical field of stacking machine, concretely relates to a logistics stereoscopic warehouse stacking machine loading platform broken rope automatic keeping system. BACKGROUND

[0002] At present, the stacking machine loading platform broken rope keeping mechanism used by domestic and foreign enterprises generally adopts the form of shear fork mechanism clamping stacking machine stand, and defects exist in use performance, and the function of instantaneous stop of the loading platform after the rope is broken cannot be met, the displacement of the loading platform is large, sometimes the loading still slides down and cannot stop, and the safety use requirement cannot be met. UTILITY MODEL CONTENT

[0003] The utility model aims at overcoming the above insufficient problem, and provides a logistics stereoscopic warehouse stacking machine loading platform broken rope automatic keeping system.

[0004] The utility model discloses a technical scheme that the above object is achieved: a logistics stereoscopic warehouse stacking machine loading platform broken rope automatic keeping system, including the lifting rope wheel mechanism of loading platform, the lower extreme of lifting rope wheel mechanism is installed with spring mechanism, and the spring mechanism is connected with the wedge iron clamping mechanism through the anti-falling guide wheel mechanism.

[0005] The lifting rope wheel mechanism includes a steel wire rope wheel, a steel wire rope is installed on the steel wire rope wheel, the steel wire rope wheel is installed on the loading platform through a mandrel, a support frame is installed on the mandrel, and the lower extreme of the support frame is connected with the spring mechanism.

[0006] A bearing is installed between the steel wire rope wheel and the mandrel, a lengthened shaft is installed on the mandrel, the mandrel is installed in the long hole of the web plate of the loading platform through the lengthened shaft, the lengthened shaft is installed with two clamping plates, the two clamping plates are clamped on the both sides of the web plate of the loading platform, and the lower extreme of the support frame is connected with the spring mechanism through a lead screw.

[0007] The spring mechanism includes a spring and a sleeve, the spring is arranged in the sleeve, a guide shaft is installed on the sleeve, one end of the guide shaft is installed on the web plate of the loading platform, the sleeve slides along the guide shaft through the spring, and the sleeve is connected with the anti-falling guide wheel mechanism.

[0008] The sleeve is connected with the anti-falling guide wheel mechanism through an anti-falling chain connecting plate.

[0009] The anti-falling guide wheel mechanism includes a deflection wheel, the deflection wheel is installed on the vertical plate of the loading platform through an anti-falling mandrel, a chain is installed on the deflection wheel, one end of the chain is connected with the spring mechanism, and the other end is connected with the wedge iron clamping mechanism.

[0010] One end of the chain is connected to the spring mechanism via a nut chain connecting rod, and the other end is connected to the wedge-shaped iron clamping mechanism via a shaft connecting plate.

[0011] The wedge clamping mechanism includes a fixed base, which is mounted on a T-shaped guide rail of the loading platform. Wedge clamping wheel sets and wedge clamping block sets are respectively mounted on both sides of the T-shaped guide rail. The wedge clamping wheel sets and wedge clamping block sets are connected to the anti-fall guide wheel mechanism via anti-fall rod one and anti-fall rod two, respectively. Both the wedge clamping wheel sets and wedge clamping block sets are installed within the fixed base. A side baffle one is mounted on the wedge clamping wheel set, and the side baffle one has a sloped guide groove corresponding to the wedge clamping wheel set. A side baffle two is mounted on the wedge clamping block set, and the side baffle two has a sloped guide groove corresponding to the wedge clamping block set. The wedge clamping wheel sets and wedge clamping block sets move upwards and simultaneously towards the center of the fixed base, clamping onto the T-shaped guide rail at the center of the fixed base.

[0012] The wedge clamping wheel assembly includes a wedge frame, on which roller one and roller two are provided, and the wedge clamping block assembly includes a wedge block, on which two guide pins are provided.

[0013] The spring mechanism is connected to a detection alarm mechanism, which includes a detection plate mounted on the spring mechanism. A proximity switch is correspondingly provided at the detection plate, and the proximity switch is mounted on the loading platform via a detection bracket.

[0014] The features of this utility model are: the loading platform can stop instantly after the rope breaks, the descent displacement of the loading platform is small, and it can automatically alarm, thus meeting the requirements for automatic and safe use. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 yes Figure 1 AA view.

[0017] Figure 3 yes Figure 1 Top view.

[0018] Figure 4 This is a structural schematic diagram of the lifting rope wheel mechanism of this utility model.

[0019] Figure 5 yes Figure 4 BB view.

[0020] Figure 6 This is a schematic diagram of the spring mechanism of this utility model.

[0021] Figure 7 yes Figure 6 Side view.

[0022] Figure 8 This is a structural schematic diagram of the anti-fall guide wheel mechanism of this utility model.

[0023] Figure 9 yes Figure 8 Side view.

[0024] Figure 10 yes Figure 8 Top view.

[0025] Figure 11 yes Figure 8 The CC view.

[0026] Figure 12 This is a schematic diagram of the wedge-shaped iron clamping mechanism of this utility model.

[0027] Figure 13 yes Figure 12 Side view.

[0028] Figure 14 yes Figure 12 Top view.

[0029] Figure 15 This is a schematic diagram of the detection and alarm mechanism of this utility model.

[0030] Figure 16 yes Figure 15 Top view.

[0031] The components include: 1. Cargo platform; 2. Lifting rope wheel mechanism; 3. Spring mechanism; 4. Anti-fall guide wheel mechanism; 5. Wedge clamping mechanism; 6. Detection and alarm mechanism; 7. Steel wire rope; 8. Steel wire rope wheel; 9. Bearing; 10. Spindle; 11. Extended shaft; 12. Clamping plate; 13. Support frame; 14. Lead screw; 15. Spring; 16. Sleeve; 17. Guide shaft; 18. Anti-fall chain connecting plate; 19. Anti-fall bearing; 20. Nut chain connecting rod; 21. Chain; 22. Redirecting wheel. 23. Anti-fall mandrel; 24. Anti-fall mandrel support; 25. Shaft-type connecting plate; 26. Anti-fall tie rod one; 27. Wedge clamping wheel assembly; 28. Roller one; 29. ​​Roller two; 30. Wedge frame; 31. Guide plate; 32. Fixed seat; 33. Side baffle one; 34. Anti-fall tie rod two; 35. Wedge clamping block assembly; 36. Wedge iron; 37. Guide pin; 38. Side baffle two; 39. T-shaped guide rail; 40. Proximity switch; 41. Detection bracket; 42. Detection plate. Detailed Implementation

[0032] like Figures 1-3As shown, this utility model is an automatic rope breakage protection system for a stacker crane platform in a logistics automated warehouse. It includes a lifting rope wheel mechanism 2 for the platform 1, a spring mechanism 3 installed at the lower end of the lifting rope wheel mechanism 2, and the spring mechanism 3 connected to a wedge-shaped iron clamping mechanism 5 through an anti-fall guide wheel mechanism 4. The wedge-shaped iron clamping mechanism 5 is set on the T-shaped guide rail 39 of the platform 1.

[0033] like Figure 4 , 5 As shown, the lifting rope wheel mechanism 2 includes a wire rope wheel 8 and a wire rope 7. The wire rope 7 suspends the wire rope wheel 8. A bearing 9 is installed in the shaft hole of the wire rope wheel 8. A spindle 10 is installed on the bearing 9. An extension shaft 11 is bolted to the end of the spindle 10. The extension shaft 11 is installed in the elongated hole of the rib plate of the loading platform 1. The elongated hole is used for the up and down sliding of the spindle 10. Two clamping plates 12 are bolted to the extension shaft 11. The two clamping plates 12 are clamped on both sides of the rib plate of the loading platform 1 to prevent the lifting rope wheel mechanism 2 from swinging. A support frame 13 is installed on the spindle 10. A lead screw 14 is provided at the lower part of the support frame 13. The lead screw 14 is connected to the spring mechanism 3 through a nut.

[0034] like Figure 6 , 7 As shown, the spring mechanism 3 includes a spring 15 and a sleeve 16. The spring 15 is disposed inside the sleeve 16. Two sets of guide shafts 17 are symmetrically installed in the guide holes on the sleeve 16. The guide shafts 17 are connected to the stiffeners of the loading platform 1 through guide shaft fixing seats and bolts. The sleeve 16 slides up and down along the guide shafts 17 by the extension and retraction of the spring 15. The sleeve 16 is connected to a fall-prevention chain connecting plate 18 by bolts. The fall-prevention chain connecting plate 18 is connected to the fall-prevention guide wheel mechanism 4.

[0035] like Figures 8-11 As shown, the anti-fall guide wheel mechanism 4 includes two sets of redirecting wheels 22. The two redirecting wheels 22 are respectively fixed on the same anti-fall spindle 23 through anti-fall bearings 19 and spacers. The two ends of the anti-fall spindle 23 are fixed on anti-fall spindle supports 24. The anti-fall spindle supports 24 are bolted to the upright plate of the loading platform 1. Chains 21 are suspended on each redirecting wheel 22. One end of the chain 21 is connected to the anti-fall chain connecting plate 18 of the spring mechanism 3 through a nut chain connecting rod 20, and the other end is connected to the wedge clamping mechanism 5 through a shaft connecting plate 25 with holes.

[0036] like Figures 12-14As shown, the wedge-shaped clamping mechanism 5 includes a fixed base 32, which is mounted on a T-shaped guide rail 39 of the loading platform 1. Wedge-shaped clamping wheel sets 27 and wedge-shaped clamping block sets 35 are respectively arranged on both sides of the T-shaped guide rail 39. The wedge-shaped clamping wheel sets 27 and wedge-shaped clamping block sets 35 are connected to the anti-fall guide wheel mechanism 4 via anti-fall pull rod one 26 and anti-fall pull rod two 34, respectively. The upper end of the anti-fall pull rod one 26 is bolted to the shaft connecting plate 25 of the anti-fall guide wheel mechanism 4, and the lower end of the anti-fall pull rod 26 is threaded to the wedge-shaped clamping wheel set 27. The clamping wheel assembly 27 includes two rollers 28 and 29 of different diameters and a wedge-shaped frame 30. The wedge-shaped frame 30 has a folded guide plate 31 on its side. The wedge-shaped clamping wheel assembly 27 is installed in a fixed seat 32 that forms a wedge angle. A side baffle 33 is installed on the wedge-shaped clamping wheel assembly 27 and is fixed to the fixed seat 32 by countersunk screws. The side baffle 33 has a sloped guide groove corresponding to the wedge-shaped clamping wheel assembly 27. The wedge-shaped clamping wheel assembly 27 moves upwards while simultaneously moving towards the center of the fixed seat 32. The anti-fall lever... The upper end of the second anti-fall pull rod 34 is bolted to the shaft connecting plate 25 of the anti-fall guide wheel mechanism 4. The lower end of the second anti-fall pull rod 34 is threaded to the wedge clamping block assembly 35. The wedge clamping block assembly 35 includes a wedge iron 36 and two guide pins 37. The wedge iron 36 has an open threaded hole at the top and anti-slip patterns on the side to increase friction resistance. The wedge iron 36 is equipped with two guide pins 37 on the side. The wedge clamping block assembly 35 is installed in a fixed seat 32 that forms a wedge angle inside. A side baffle 38 is installed on the wedge clamping block assembly 35. The side baffle 38 is open to the ground. The countersunk screw is fixed to the fixed base 32. The side baffle 38 has a sloped guide groove corresponding to the wedge clamping block assembly 35. The wedge clamping block assembly 35 moves upward and moves towards the center of the fixed base 32 at the same time. The wedge clamping wheel assembly 27 and the wedge clamping block assembly 35 move upward and move towards the center of the wedge fixed base 32 at the same time, and are clamped on the T-shaped guide rail 39 located at the center of the fixed base 32. Through the lateral component force generated by the included angle formed by the two wedges, the wedge clamping wheel assembly 27 and the wedge clamping block assembly 35 are firmly clamped on the T-shaped guide rail 39 by friction.

[0037] like Figure 15 , 16As shown, the spring mechanism 3 is connected to a detection alarm mechanism 6. The detection alarm mechanism 6 includes a detection piece 42, which is bolted to the lower part of the sleeve 16 of the spring mechanism 3. A proximity switch is correspondingly provided at the detection piece. The proximity switch 40 is mounted on the detection bracket 41 by a nut. The detection bracket 41 is bolted to the side of the loading platform 1. When the rope breaks, the spring 15 immediately extends. When the proximity switch 40 detects a change in the detection piece 42 in the normal operating position, it immediately sends a signal. The system immediately performs an audible and visual alarm based on the judgment, and the system cuts off the power for protection.

[0038] During normal use, the spring 15 is in a compressed state. After the wire rope 7 breaks, the compressed spring 15 naturally extends by internal force and drives the wedge-shaped iron clamping mechanism 5 through the anti-fall guide wheel mechanism 4. The wedge-shaped iron clamping mechanism 5, through the wedge-shaped clamping wheel group 27 and the wedge-shaped clamping block group 35, instantly grabs the T-shaped guide rail 39, so that the loading platform 1 stops instantly. At the same time, the detection alarm mechanism 6 detects the detection piece 42 falling and issues an alarm signal, and the system is powered off for protection.

[0039] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in the present utility model, based on the technical solution and inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic rope-breakage retention system for the loading platform of a stacker crane in a logistics automated warehouse, characterized in that: The system includes a lifting rope wheel mechanism for a loading platform. A spring mechanism is installed at the lower end of the lifting rope wheel mechanism. The spring mechanism is connected to a wedge-shaped iron clamping mechanism via an anti-fall guide wheel mechanism. The wedge-shaped iron clamping mechanism is mounted on a T-shaped guide rail of the loading platform.

2. The automatic rope-breakage retention system for the stacker crane platform of a logistics automated warehouse as described in claim 1, characterized in that: The lifting rope wheel mechanism includes a wire rope wheel, on which a wire rope is installed. The wire rope wheel is mounted on a loading platform via a spindle, and a support frame is mounted on the spindle. The lower end of the support frame is connected to a spring mechanism.

3. The automatic rope-breakage retention system for the stacker crane platform of a logistics automated warehouse as described in claim 2, characterized in that: A bearing is installed between the wire rope pulley and the spindle. An extension shaft is installed on the spindle. The spindle is installed in the elongated hole of the rib plate of the loading platform through the extension shaft. Two clamping plates are installed on the extension shaft. The two clamping plates are clamped on both sides of the rib plate of the loading platform. The lower end of the support frame is connected to the spring mechanism through a screw.

4. The automatic rope-breakage retention system for the stacker crane platform of a logistics automated warehouse as described in claim 1, characterized in that: The spring mechanism includes a spring and a sleeve. The spring is disposed inside the sleeve, and a guide shaft is mounted on the sleeve. One end of the guide shaft is mounted on the rib plate of the loading platform. The sleeve slides along the guide shaft through the extension and retraction of the spring. The sleeve is connected to the anti-fall guide wheel mechanism.

5. The automatic rope-breakage retention system for the stacker crane platform of a logistics automated warehouse as described in claim 4, characterized in that: The sleeve is connected to the anti-fall guide wheel mechanism via an anti-fall chain connecting plate.

6. The automatic rope-breakage retention system for the stacker crane platform of a logistics automated warehouse as described in claim 1, characterized in that: The anti-fall guide wheel mechanism includes a redirecting wheel, which is mounted on the upright plate of the loading platform via an anti-fall spindle. A chain is mounted on the redirecting wheel, with one end of the chain connected to a spring mechanism and the other end connected to a wedge clamping mechanism.

7. The automatic rope-breakage retention system for the stacker crane platform of a logistics automated warehouse as described in claim 6, characterized in that: One end of the chain is connected to the spring mechanism via a nut chain connecting rod, and the other end is connected to the wedge-shaped iron clamping mechanism via a shaft connecting plate.

8. The automatic rope-breakage retention system for the stacker crane platform of a logistics automated warehouse as described in claim 1, characterized in that: The wedge clamping mechanism includes a fixed base, which is mounted on a T-shaped guide rail of the loading platform. Wedge clamping wheel sets and wedge clamping block sets are respectively mounted on both sides of the T-shaped guide rail. The wedge clamping wheel sets and wedge clamping block sets are connected to the anti-fall guide wheel mechanism via anti-fall rod one and anti-fall rod two, respectively. Both the wedge clamping wheel sets and wedge clamping block sets are installed within the fixed base. A side baffle one is mounted on the wedge clamping wheel set, and the side baffle one has a sloped guide groove corresponding to the wedge clamping wheel set. A side baffle two is mounted on the wedge clamping block set, and the side baffle two has a sloped guide groove corresponding to the wedge clamping block set. The wedge clamping wheel sets and wedge clamping block sets move upwards and simultaneously towards the center of the fixed base, clamping onto the T-shaped guide rail at the center of the fixed base.

9. The automatic rope-breakage retention system for the stacker crane platform of a logistics automated warehouse as described in claim 8, characterized in that: The wedge clamping wheel assembly includes a wedge frame, on which roller one and roller two are provided, and the wedge clamping block assembly includes a wedge block, on which two guide pins are provided.

10. The automatic rope-breakage retention system for the loading platform of a stacker crane in a logistics automated warehouse as described in claim 1, characterized in that: The spring mechanism is connected to a detection alarm mechanism, which includes a detection plate mounted on the spring mechanism. A proximity switch is correspondingly provided at the detection plate, and the proximity switch is mounted on the loading platform via a detection bracket.