Turnover type feeding system for magnetrons

By designing a magnetron flip-feeding system, the problem of cathode lead direction not meeting feeding requirements was solved, realizing directional feeding and automated production of magnetron cores, thus improving production efficiency and safety.

CN223645702UActive Publication Date: 2025-12-09ZHONGSHAN MEIGE ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422933446.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-12-09
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In automated production lines for magnetron cores, if the cathode lead direction does not meet the feeding requirements, it can lead to incorrect processing or equipment damage. Existing technologies lack effective directional feeding systems.

Method used

Design a magnetron flip-type feeding system, including a detection worktable, a lead wire alignment table, a first robot arm, and a feeding robot arm. The system ensures the consistency of the cathode lead direction by using a rotary positioning fixture, a lead wire detection sensor, and an alignment component. The robot arm is used to perform flipping and alignment operations.

Benefits of technology

This improved the accuracy and automation of magnetron core feeding, ensured the safe operation of the production equipment, and reduced production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a magnetron turnover type feeding system, which comprises a detection workbench, a lead correction table, a first manipulator and a loading manipulator, and is characterized in that a rotary positioning jig assembly and a detection assembly are arranged on the detection workbench; the rotary positioning jig assembly comprises a tube core rotary positioning jig and a rotary driving device; the detection assembly comprises a lead detection sensor for detecting a cathode lead of the magnetron; the lead correction table comprises a correction jig and a cathode lead correction assembly; the first manipulator is used for transferring a magnetron tube core to the lead correction table; and the feeding manipulator is used for feeding the corrected magnetron tube core. According to the utility model, by arranging the stations for detecting, correcting and arranging the cathode lead of the magnetron tube core, the cathode lead of the magnetron tube core is adjusted to be in a uniform direction and then is fed, so that the accuracy of the feeding action of the magnetron tube core is ensured, the effective connection with a magnetron tube core production operation line is ensured, the automation degree of a production device system is improved, and the production efficiency is improved. The production and processing efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to magnetron production equipment technical field, especially a magnetron turnover type feeding system. BACKGROUND

[0002] Magnetron is the core component of microwave oven, which is produced by anode assembly, cathode assembly and antenna assembly and many other components and parts through many processing, assembling and welding procedures. In modern industrial production, in order to improve production efficiency and quality, automatic assembly line is used as much as possible. After the production and assembly of magnetron core are completed, the qualified magnetron meeting the factory requirements can be obtained only after a plurality of process treatment and detection steps. For example, for magnetron core, some process treatments need to connect magnetron core with process power supply or detection power supply, such as detection and aging treatment of magnetron core. As the cathode lead end of magnetron core power supply access end has directionality, it is necessary to ensure that magnetron core is fed in the correct direction, especially in automatic assembly system. If the direction of cathode lead does not meet the feeding requirements when magnetron core is fed, it can not be processed or detected correctly, or even the product or process equipment can be damaged. Therefore, it is necessary to design a directional feeding system for magnetron to ensure the accuracy of automatic feeding of magnetron core and the safe operation of magnetron process automatic assembly line. SUMMARY

[0003] The utility model provides a magnetron turnover type feeding system for the above problems, including detection workbench, lead correction platform, first manipulator and feeding manipulator, be provided with rotating positioning jig assembly and detection assembly on the detection workbench;The rotating positioning jig assembly includes core rotating positioning jig and rotating drive arrangement, the core rotating positioning jig has the accommodation cavity of positioning and placing magnetron core, the rotating drive arrangement is electrically connected with the operation control module and is used for driving the core rotating positioning jig rotates;The detection assembly includes lead detection sensor for detecting magnetron cathode lead;The lead correction platform includes correction jig and cathode lead correction assembly, the cathode lead correction assembly is used for correcting the direction of cathode lead of the magnetron core;The first manipulator is used to transfer the magnetron core to the lead correction platform;The feeding manipulator is used to feed the magnetron core after correction.

[0004] As a further description of the utility model, it further includes feeding table and second manipulator, the feeding table includes a plurality of feeding jigs, and the second manipulator is used to transfer the magnetron core from the lead correction platform to the feeding table.

[0005] Further, the number of the tube core rotating positioning jigs is equal to the number of the correction jigs, and the number of the feeding jigs is N times of the number of the correction jigs.

[0006] Further, the accommodating cavity is matched with the shape of the exhaust pipe end of the magnetron tube core.

[0007] Further, the first mechanical hand comprises a transverse clamping hand arranged transversely on the first mechanical hand.

[0008] Further, the cathode lead correction assembly is arranged on the upper side or the lower side of the correction jig, and comprises a correction rod arranged oppositely and opened and closed, and the correction rod is arranged perpendicularly to the correction jig.

[0009] Further, the feeding mechanical hand comprises a vertical clamping hand arranged vertically.

[0010] Further, a positioning groove is arranged on the vertical clamping hand, and the positioning groove is matched with the shape of the exhaust pipe end of the magnetron tube core.

[0011] Further, the clamping hand structure of the second mechanical hand is the same as that of the feeding mechanical hand.

[0012] Further, the detection workbench, the lead correction table and the feeding table are respectively provided with material detection sensors for detecting whether the magnetron tube core is arranged in the corresponding jig.

[0013] The beneficial effects of the present application are as follows:

[0014] The cathode lead detection, correction and arrangement workstations of the magnetron tube core are arranged, the cathode lead of the magnetron tube core is adjusted to be in a unified direction and then is fed, the accuracy of the magnetron tube core feeding operation is ensured, the effective connection with the magnetron tube core production operation line is ensured, the automation degree of the production device system is improved, the production and processing efficiency is improved, and the comprehensive production cost of the enterprise is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural layout schematic view of the magnetron turnover type feeding system of the embodiment of the present application.

[0016] Figure 2 It is a structural view of the detection workbench of the embodiment of the present application.

[0017] Figure 3 It is a front view structural view of the detection workbench of the embodiment of the present application.

[0018] Figure 4 It is a front view structural view of the detection transfer mechanical hand of the embodiment of the present application.

[0019] Figure 5 This is a front view diagram of the loading robot arm in an embodiment of this utility model.

[0020] Reference numerals in the attached drawings: 1. Inspection workbench; 2. Lead wire alignment table; 3. First robotic arm; 4. Feeding robotic arm; 5. Inspection component; 6. Core rotation positioning fixture; 7. Rotary drive device; 8. Magnetron core; 9. Operation control module; 10. Alignment fixture; 11. Cathode lead wire alignment component; 12. Feeding table; 13. Second robotic arm; 14. Feeding fixture; 15. Horizontal gripper; 16. Vertical gripper; 16. Positioning groove; 161. Material detection sensor; 17. Detailed Implementation

[0021] Example:

[0022] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0023] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] like Figures 1-5 The illustrated magnetron flip-type feeding system includes a detection workbench 1, a lead wire alignment table 2, a first robotic arm 3, and a loading robotic arm 4. The detection workbench 1 is equipped with a rotary positioning fixture assembly and a detection assembly 5. The rotary positioning fixture assembly includes a die rotary positioning fixture 6 and a rotary drive device 7. The die rotary positioning fixture 6 has a cavity for positioning and placing a magnetron die 8. The rotary drive device 7 is electrically connected to an operation control module 9 and is used to drive the die rotary positioning fixture 6 to rotate. The detection assembly 5 includes a lead wire detection sensor for detecting the cathode lead of the magnetron. The lead wire alignment table 2 includes an alignment fixture 10 and a cathode lead wire alignment assembly 11. The cathode lead wire alignment assembly 11 is used to correct the direction of the cathode lead of the magnetron die 8. The first robotic arm 3 is used to transfer the magnetron die 8 onto the lead wire alignment table 2. The loading robotic arm 4 is used to load the aligned magnetron die 8.

[0025] The magnetron turnover type feeding system is used for directional conveying of the magnetron tube core 8, can adjust the cathode lead of the magnetron tube core 8 to a unified direction for feeding, is suitable for an automatic operation system for detecting or processing the magnetron tube core 8. Specifically, the magnetron tube core 8 is first placed on the detection workbench 1, at this time, the cathode lead of the magnetron is located on the upside, detection and identification of the detection assembly 5 are carried out, whether the cathode lead direction of the magnetron at this time meets the feeding requirement is judged; for the magnetron tube core 8 meeting the feeding requirement, the turnover mechanical hand turns over the magnetron tube core 8 and transfers the magnetron tube core 8 to the lead correction table 2, at this time, the cathode lead of the magnetron tube core 8 is on the downside and opposite to the cathode lead correction assembly 11; after the magnetron tube core 8 is placed in position, the cathode lead correction assembly 11 acts to correct the cathode lead of all the magnetron tube cores 8 on the correction fixture 10 to a unified direction, and then the feeding mechanical hand 4 clamps and feeds the magnetron tube core 8 for feeding. The magnetron turnover type feeding system adjusts the cathode lead of the magnetron tube core 8 to a unified direction for feeding, guarantees the accuracy of the feeding action of the magnetron tube core 8, ensures effective connection with the production operation line of the magnetron tube core 8, improves the automation degree of the production device system, improves the production and processing efficiency, and reduces the comprehensive production cost of the enterprise.

[0026] In the preferred embodiment, as shown in the drawings, the magnetron turnover type feeding system further comprises a feeding table 12 and a second mechanical hand 13, the feeding table 12 comprises a plurality of feeding fixtures 14, and the second mechanical hand 13 is used for transferring the magnetron tube core 8 from the lead correction table 2 to the feeding table 12. In the feeding process, the second mechanical hand 13 is first used for clamping and transferring the magnetron tube core 8 to the feeding table 12 for arrangement and placement, and then the feeding mechanical hand 4 is used for clamping and feeding the magnetron tube core 8.

[0027] In the embodiment, as shown in the drawings, the first mechanical hand 3 comprises a transverse clamping hand 15 transversely arranged and rotatably arranged on the first mechanical hand 3, and the feeding mechanical hand 4 comprises a vertical clamping hand 16 vertically arranged. After the detection of the cathode lead direction of the magnetron tube core 8 is completed, a turnover operation of the magnetron tube core 8 needs to be performed. The structure of the transverse clamping hand 15 facilitates the clamping and turnover of the magnetron tube core 8, the structure of the vertical clamping hand 16 is more suitable for the shape of the magnetron tube core 8, and the structure is compact and convenient for positioning. The clamping hand structure of the second mechanical hand 13 is the same as that of the feeding mechanical hand 4, both of which are vertical clamping hands 16, meeting the needs of positioning and close arrangement for feeding. In the embodiment, a positioning groove 161 is formed in the vertical clamping hand 16, the positioning groove 161 is suitable for the shape of the exhaust pipe end of the magnetron tube core 8, and in the clamping process, the positioning groove 161 can position and limit the exhaust pipe side of the magnetron tube core 8, guaranteeing the accuracy and stability of the clamping action.

[0028] Specifically, referring to the drawings, the number of the tube core rotating positioning jigs 6 is equal to the number of the correction jigs 10, and the number of the feeding jigs 14 of the feeding table 12 is N times of the number of the correction jigs 10. For example, as shown in the drawings, the number of the tube core rotating positioning jigs 6 and the number of the correction jigs 10 are both two, and the number of the feeding jigs 14 of the feeding table 12 is four, and the spacing between the two tube core rotating positioning jigs 6 or the correction jigs 10 is equal to the installation width of one feeding jig 14. In this way, the two feeding operations of the first mechanical hand 3 and the second mechanical hand 13 are matched with the feeding operation of the feeding mechanical hand 4, on the one hand, the detection, correction and arrangement speeds of the magnetron tube core 8 are more matched, and on the other hand, enough action space is left for the transverse clamping hand 15 to meet the needs of the magnetron tube core 8 overturning clamping.

[0029] In the preferred embodiment, the accommodating cavity is matched with the shape of the exhaust pipe end of the magnetron tube core 8, that is, after placing the magnetron tube core 8, the cathode lead of the magnetron tube core 8 is located on the upper side, which is convenient for detecting and identifying the direction.

[0030] The cathode lead correction assembly 11 is arranged on the upper side or the lower side of the correction jig 10, and is preferably arranged on the lower side. As shown in the drawings, the cathode lead correction assembly 11 includes correction rods arranged in opposite directions, and the correction rods are arranged perpendicular to the correction jig 10, which is convenient for placing the magnetron tube core 8 and correcting the cathode lead.

[0031] As shown in the drawings, the detection workbench 1, the lead correction table 2 and the feeding table 12 are respectively provided with material detection sensors 17 for detecting whether the magnetron tube core 8 is placed in the corresponding jig. These material detection sensors 17 are respectively arranged corresponding to the respective function jigs, and the feeding system identifies whether the magnetron tube core 8 is placed in the corresponding jig through the material detection sensor 17 when the feeding system is running, so as to ensure that the feeding system runs safely and orderly.

[0032] The above only describes the preferred embodiments of the present application, but cannot be understood as a limitation on the claims. The present application is not limited to the above embodiments, and the specific structure can be changed. In general, all kinds of changes made within the protection scope of the independent claims of the present application are within the protection scope of the present application.

Claims

1. A magnetron flipper feed system characterized by: The application relates to a magnetron tube core detection and correction device, which comprises a detection workbench, a lead correction workbench, a first mechanical hand and a feeding mechanical hand, a rotating positioning jig assembly and a detection assembly are arranged on the detection workbench; the rotating positioning jig assembly comprises a magnetron tube core rotating positioning jig and a rotating driving device, the magnetron tube core rotating positioning jig is provided with a containing cavity for positioning and placing a magnetron tube core, the rotating driving device is electrically connected with an operation control module and is used for driving the magnetron tube core rotating positioning jig to rotate; the detection assembly comprises a lead detection sensor for detecting a magnetron cathode lead; the lead correction workbench comprises a correction jig and a cathode lead correction assembly, the cathode lead correction assembly is used for correcting the direction of a cathode lead of the magnetron tube core; the first mechanical hand is used for transferring the magnetron tube core to the lead correction workbench; the feeding mechanical hand is used for feeding the magnetron tube core after correction.

2. The magnetron flipper feed system of claim 1, wherein: The application further comprises a feeding workbench and a second mechanical hand, the feeding workbench comprises a plurality of feeding jigs, and the second mechanical hand is used for transferring the magnetron tube core from the lead correction workbench to the feeding workbench.

3. The magnetron flipper feed system of claim 2, wherein: The number of the magnetron tube core rotating positioning jigs is equal to the number of the correction jigs, and the number of the feeding jigs is N times of the number of the correction jigs.

4. The magnetron flipper feed system of claim 1, wherein: The containing cavity is matched with the shape of an exhaust pipe end of the magnetron tube core.

5. The magnetron flipper feed system of claim 4, wherein: The first mechanical hand comprises a transversely arranged transverse clamping hand, and the transverse clamping hand is rotationally arranged on the first mechanical hand.

6. The magnetron flipper feed system of claim 1, wherein: The cathode lead correction assembly is arranged on the upper side or the lower side of the correction jig and comprises a correction rod which is oppositely opened and closed, and the correction rod is arranged perpendicularly to the correction jig.

7. The magnetron flipper feed system of claim 1, wherein: The feeding mechanical hand comprises a vertically arranged vertical clamping hand.

8. The magnetron flipper feed system of claim 7, wherein: A positioning groove is formed in the vertical clamping hand, and the positioning groove is matched with the shape of the exhaust pipe end of the magnetron tube core.

9. The magnetron flipper feed system of claim 2, wherein: The clamping hand structure of the second mechanical hand is the same as that of the feeding mechanical hand.

10. The magnetron flipper feed system of claim 2, wherein: The detection workbench, the lead correction workbench and the feeding workbench are respectively provided with material detection sensors for detecting whether magnetron tube cores are placed in corresponding jigs.