Discharging manipulator for detection equipment
By using a split-type clamping and adjustment assembly and an elastic guide plate, the problem of easy wear of the grippers is solved, achieving efficient maintenance and long service life of the grippers, and improving the production efficiency of the testing equipment.
Patent Information
- Application Number
- CN202520064672.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-01-13
AI Technical Summary
The grippers of existing testing equipment are prone to wear during frequent use, leading to overall fixture failure, increased maintenance costs and downtime, and reduced production efficiency.
A split-type clamping and adjusting assembly was designed, including a movable block, a clamping and adjusting block, and a clamping block. It is positioned and fixed by snap-fit and plug-in connection. Combined with an elastic guide plate and a limit frame, it enables the removal and replacement of vulnerable parts, thereby improving the service life and protective performance of the grippers.
Without compromising overall stability, the maintenance of vulnerable parts has been simplified, the service life of the grippers has been extended, maintenance time has been reduced, and the working efficiency and service life of the equipment have been improved.
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Figure CN223645789U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing equipment technology, specifically to a material unloading robot for testing equipment. Background Technology
[0002] AOI inspection is an automated inspection technology based on optical principles, widely used in industries such as electronics manufacturing, printed circuit boards, and semiconductors. It is used to detect defects and dimensional deviations on the surface of products. In the AOI inspection process, the loading robot plays a crucial role, as it can replace manual labor in repetitive and high-intensity loading operations.
[0003] In the existing equipment operation, the grippers are driven by cylinders to perform the gripping operation of products. These grippers are manufactured using one-piece molding technology. When performing gripping tasks frequently and continuously, the interaction force between the physical contact surfaces will inevitably lead to a certain degree of wear, which will eventually affect the working performance of the grippers and reduce their stability. When any part of the gripper suffers severe wear, the entire fixture may fail, and it may be necessary to purchase a new fixture to restore the normal operation of the production line. This greatly increases maintenance costs and downtime, resulting in a reduction in production efficiency. Optimization and improvement are needed. Utility Model Content
[0004] The purpose of this utility model is to provide a material unloading robot for testing equipment, so as to solve the problem mentioned in the background art that when any part of the gripper suffers severe wear, the entire gripper may fail as a result.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a material unloading robot for a testing device, comprising: a support frame, a transverse slide rail mounted on the top of the support frame, a longitudinal slide rail mounted on the top of the transverse slide rail, and a vertical moving frame mounted on the top of the longitudinal slide rail.
[0006] The clamping adjustment assembly is located at the bottom of the vertical moving frame. The clamping adjustment assembly includes a movable block, and a clamping adjustment block is provided on the outer side of the movable block. A clamping block is provided at the bottom of the clamping adjustment block. The clamping adjustment assembly can be disassembled and replaced separately.
[0007] A protective limiting component is provided at the top of the longitudinal slide rail. The protective limiting component includes a movable adjustment frame, a protective frame is provided on the outer side of the movable adjustment frame, and an elastic guide plate is provided on the inner side of the movable adjustment frame. The protective limiting component is used for limiting and protecting the movable adjustment frame.
[0008] Preferably, a slide cylinder is fixedly installed at the front end of the vertical moving frame, and a mounting plate is connected to the bottom end of the slide cylinder, and a gripper cylinder is connected to the bottom end of the mounting plate.
[0009] Preferably, the movable block is installed on the inner bottom of the gripper cylinder, and a clamping adjustment block is fixedly connected to the outer side of the movable block, and a buffer pad is adhered to the inner side of the clamping adjustment block.
[0010] Preferably, the inner side of the clamping adjustment block is connected to a connector, and the outer side of the connector is provided with a buffer pad. The clamping block is installed at the bottom end of the connector.
[0011] Preferably, the inner side of the clamping block is connected to an anti-slip pad, and the anti-slip pad is used to prevent the product from slipping during clamping.
[0012] Preferably, the movable adjustment frame is installed at the top of the longitudinal slide rail, and a support frame is connected to the inner side of the movable adjustment frame, with an elastic guide plate connected to the inner side of the support frame.
[0013] Preferably, the front end of the elastic guide plate is connected to a protective frame, and a protective pad is adhered to the front end of the protective frame.
[0014] Preferably, a limit frame is installed on the outer top of the transverse slide rail, and the limit frame is used to limit the fixed point of the movable adjustment frame.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This utility model uses the snap-fit between the movable block and the clamping adjustment block, as well as the insertion and positioning of the clamping adjustment block and the clamping block, to achieve a separate design without affecting overall stability. This facilitates the removal of parts in easily damaged areas, improves the overall service life of the grippers, reduces maintenance time, and ensures work efficiency.
[0017] The longitudinal slide rail extends to the top of the slide rail via a movable adjustment frame. Then, during the lateral movement of the longitudinal slide rail, the movable adjustment frame is limited by a limit frame. During the limiting process, the elastic force of the elastic guide plate provides a reverse force, thereby improving the protective performance and further extending the service life of the equipment. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a partial three-dimensional structural diagram of the slide cylinder and gripper cylinder of this utility model.
[0020] Figure 3 This is a schematic diagram of the partially separated three-dimensional structure of the clamping and adjusting component of this utility model;
[0021] Figure 4This is a schematic diagram of the partial separation three-dimensional structure of the protective limiting component of this utility model.
[0022] In the diagram: 1. Support frame; 2. Horizontal slide rail; 3. Longitudinal slide rail; 4. Vertical moving frame; 5. Slide table cylinder; 6. Mounting plate; 7. Gripper cylinder; 8. Movable block; 9. Clamping adjustment block; 10. Buffer pad one; 11. Connector; 12. Buffer pad two; 13. Clamping block; 14. Anti-slip pad; 15. Moving adjustment frame; 16. Limiting frame; 17. Protective frame; 18. Protective pad; 19. Support frame; 20. Elastic guide plate. Detailed Implementation
[0023] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0024] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0025] like Figure 1-4 As shown, this application provides a material unloading robot for a testing device, including: a support frame 1, a transverse slide rail 2 installed at the top of the support frame 1, a longitudinal slide rail 3 installed at the top of the transverse slide rail 2, and a vertical moving frame 4 installed at the top of the longitudinal slide rail 3.
[0026] Specifically, such as Figure 2 As shown, a slide cylinder 5 is fixedly installed at the front end of the vertical moving frame 4, and a mounting plate 6 is connected to the bottom end of the slide cylinder 5. A gripper cylinder 7 is connected to the bottom end of the mounting plate 6. The slide cylinder 5 controls the height of the gripper cylinder 7 at the bottom end. The gripper cylinder 7 is used to control the gripper position of the combination of the clamping adjustment block 9 and the clamping block 13.
[0027] The bottom of the vertical moving frame 4 is provided with a clamping adjustment component, which includes a movable block 8, and a clamping adjustment block 9 is provided on the outside of the movable block 8. A clamping block 13 is provided at the bottom of the clamping adjustment block 9. The clamping adjustment component can be disassembled and replaced separately.
[0028] Specifically, such as Figure 3As shown, the movable block 8 is installed on the inner bottom of the gripper cylinder 7, and the outer side of the movable block 8 is fixedly connected to the clamping adjustment block 9. The inner side of the clamping adjustment block 9 is bonded with a buffer pad 10. The clamping adjustment block 9 and the middle of the movable block 8 are connected by the buffer pad 10 to improve the stability of the installation. The clamping adjustment block 9 can be removed separately when the clamping wears out.
[0029] Specifically, such as Figure 3 As shown, a connector 11 is connected to the inner side of the clamping adjustment block 9, and a buffer pad 12 is provided on the outer side of the connector 11. The clamping block 13 is installed at the bottom end of the connector 11. The clamping block 13 can be inserted and fixed to the bottom end of the clamping adjustment block 9 through the connection of the connector 11. It can be removed when the clamping block 13 is damaged.
[0030] Specifically, such as Figure 3 As shown, the inner side of the clamping block 13 is connected to an anti-slip pad 14, which is used to prevent the product from slipping. The inner side of the anti-slip pad 14 is provided with four protruding rubber blocks, which are easy to engage and position with the clamping block 13 and are also easy to remove, thus improving the protection efficiency during the product clamping process.
[0031] The top of the longitudinal slide rail 3 is provided with a protective limiting component, which includes a movable adjustment frame 15. A protective frame 17 is provided on the outer side of the movable adjustment frame 15, and an elastic guide plate 20 is provided on the inner side of the movable adjustment frame 15. The protective limiting component is used for limiting and protecting the movable adjustment frame 15.
[0032] Specifically, such as Figure 4 As shown, the movable adjustment frame 15 is installed at the top of the longitudinal slide rail 3, and the inner side of the movable adjustment frame 15 is connected to the support frame 19. The elastic guide plate 20 is connected to the inner side of the support frame 19. The elastic guide plate 20 can be slidably adjusted inside the support frame 19 to facilitate elastic buffering and improve the limiting buffering effect.
[0033] Specifically, such as Figure 4 As shown, the front end of the elastic guide plate 20 is connected to a protective frame 17, and a protective pad 18 is adhered to the front end of the protective frame 17. The protective pad 18 is connected to the front end of the protective frame 17, which can improve the protection performance during transmission.
[0034] Specifically, such as Figure 4 As shown, a limit frame 16 is installed on the outer side of the top of the transverse slide rail 2. The limit frame 16 is used to limit the fixed point of the movable adjustment frame 15. The arc on the inner side of the limit frame 16 can improve the buffering effect of the movement of the movable adjustment frame 15 to a certain extent.
[0035] In this embodiment: the movable block 8 and the clamping adjustment block 9 are engaged, and the clamping adjustment block 9 and the clamping block 13 are inserted and positioned for fixation. Without affecting the overall stability, the parts are set up separately, which facilitates the removal of parts that are easily damaged. The top of the longitudinal slide rail 3 is extended by the movable adjustment frame 15. Then, during the lateral movement of the longitudinal slide rail 3, the movable adjustment frame 15 is limited by the limiting frame 16. During the limiting process, the elastic guide plate 20 provides a reverse force, thereby improving the protective performance.
[0036] Specifically, this solution works as follows: During use, the movement of the transverse slide rail 2, longitudinal slide rail 3, and vertical moving frame 4 at the top of the support frame 1 adjusts the position of the slide cylinder 5 and the gripper at the bottom, controlling the detection position of the product. Then, the slide cylinder 5 controls the height of the gripper cylinder 7 to further improve the adjustment accuracy. Through the mutual approach of the movable block 8, the bottom clamping adjustment block 9 and clamping block 13 cooperate to clamp the product and then transfer the position. During the transfer, the moving adjustment frame 15 will move closer to the inside of the limiting frame 16, and the limiting frame 16 limits the moving adjustment frame 15. Through the elastic connection of the protective frame 17 and the elastic guide plate 20 in the support frame 19, the limiting process can be buffered to improve the protection performance. In case of damage, the connecting screws between the clamping adjustment block 9, the clamping block 13, and the movable block 8 can be removed, and the worn parts can be replaced to avoid the need for complete replacement and improve the applicability of the equipment.
[0037] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.
[0038] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A robotic arm for unloading materials in an inspection device, comprising: A support frame (1), wherein a transverse slide rail (2) is mounted on the top end of the support frame (1), and a longitudinal slide rail (3) is mounted on the top end of the transverse slide rail (2), and a vertical moving frame (4) is mounted on the top end of the longitudinal slide rail (3), characterized in that, The clamping adjustment assembly is located at the bottom of the vertical moving frame (4). The clamping adjustment assembly includes a movable block (8), and a clamping adjustment block (9) is provided on the outside of the movable block (8). A clamping block (13) is provided at the bottom of the clamping adjustment block (9). The clamping adjustment assembly can be disassembled and replaced separately. The protective limiting component is located at the top of the longitudinal slide rail (3) and includes a movable adjustment frame (15). A protective frame (17) is provided on the outer side of the movable adjustment frame (15), and an elastic guide plate (20) is provided on the inner side of the movable adjustment frame (15). The protective limiting component is used for limiting and protecting the movable adjustment frame (15).
2. The unloading robot for a testing equipment according to claim 1, characterized in that, The front end of the vertical moving frame (4) is fixedly installed with a slide cylinder (5), and the bottom end of the slide cylinder (5) is connected to a mounting plate (6), and the bottom end of the mounting plate (6) is connected to a gripper cylinder (7).
3. The unloading robot for a testing equipment according to claim 1, characterized in that, The movable block (8) is installed on the inner bottom of the gripper cylinder (7), and a clamping adjustment block (9) is fixedly connected to the outer side of the movable block (8). A buffer pad (10) is glued to the inner side of the clamping adjustment block (9).
4. The unloading robot for a testing equipment according to claim 3, characterized in that, The inner side of the clamping adjustment block (9) is connected to a connector (11), and a buffer pad (12) is provided on the outer side of the connector (11). The clamping block (13) is installed at the bottom end of the connector (11).
5. A material unloading robot for a testing device according to claim 4, characterized in that, The inner side of the clamping block (13) is connected to an anti-slip pad (14), and the anti-slip pad (14) is used to prevent the product from slipping.
6. The unloading robot for a testing equipment according to claim 1, characterized in that, The movable adjustment frame (15) is installed on the top of the longitudinal slide rail (3), and a support frame (19) is connected to the inner side of the movable adjustment frame (15). The elastic guide plate (20) is connected to the inner side of the support frame (19).
7. A material unloading robot for a testing device according to claim 6, characterized in that, The front end of the elastic guide plate (20) is connected to a protective frame (17), and a protective pad (18) is adhered to the front end of the protective frame (17).
8. The unloading robot for a testing equipment according to claim 1, characterized in that, A limit frame (16) is installed on the outer side of the top of the transverse slide rail (2), and the limit frame (16) is used to limit the fixed point of the movable adjustment frame (15).