Mining flame-proof and intrinsic safety type power line carrier communication monitoring substation
By introducing structures such as mounting plates, rotating shafts, and protective plates into the mine explosion-proof and intrinsically safe power line carrier communication monitoring substation, combined with buffering and spraying systems, the problems of easy damage to underground equipment and fire risks have been solved, achieving efficient protection and stable operation of the equipment.
Patent Information
- Application Number
- CN202422970937.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing explosion-proof and intrinsically safe power line carrier communication monitoring substations for mining lack efficient, proactive, and targeted protective measures under complex underground working conditions. They are prone to equipment damage and electrical fire risks due to falling rocks, threatening miners' safety.
A mine-use explosion-proof and intrinsically safe power line carrier communication monitoring substation was designed. It adopts a structure of mounting plate, rotating shaft, protective plate, arc sleeve, arc rod and tension spring, combined with buffer spring, buffer plate, press-type electronic counter, spray pipe and semiconductor cooling chip to achieve buffering and protection against rock impact, and to reduce dust and dissipate heat by spraying water mist.
It effectively avoids direct rock impact damage to equipment, reduces the risk of short circuits, improves equipment reliability and safety, ensures stable underground communication, reduces dust impact and equipment temperature, and enhances safety and reliability.
Smart Images

Figure CN223647878U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of mining equipment, and concretely relates to a mine explosion-proof and intrinsic safety type power carrier communication monitoring substation. BACKGROUND
[0002] In the coal mine underground mining operation environment, the mine explosion-proof and intrinsic safety type power carrier communication monitoring substation plays a vital role, it is responsible for real-time collection of all kinds of environmental parameters (such as gas concentration, temperature, humidity, etc.) and equipment operation state information in the mine, and data transmission to the ground monitoring center by means of power carrier communication technology, simultaneously receives control instructions to regulate and control the underground equipment, and its importance in the safety of coal mine production is self-evident.
[0003] However, the underground working condition is extremely complex and poor, and unexpected situations such as rock falling and equipment collision often occur, once the internal circuit of the monitoring substation is short-circuited due to such sudden conditions, on the one hand, the strong short-circuit current will impact the circuit elements instantaneously, causing serious damage to the equipment and affecting normal data collection and communication work, on the other hand, the electric spark generated by short circuit in the underground space full of combustible gas such as gas is easy to cause electrical fire, even trigger disastrous chain reaction such as gas explosion, seriously threaten the safety of miners and the safety of mine production, the current conventional substation protection means focuses on the basic design of explosion-proof and intrinsic safety circuit, and lacks efficient, active and targeted protection measures when dealing with sudden short circuit risk under complex working conditions, therefore, the utility model is proposed. UTILITARIAN CONTENT
[0004] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art, and provide a mine explosion-proof and intrinsic safety type power carrier communication monitoring substation which can overcome the above problems or at least partially solve the above problems.
[0005] To solve the above technical problems, the basic idea of the technical scheme of the utility model is: the mine explosion-proof and intrinsic safety type power carrier communication monitoring substation comprises a communication monitoring substation body, further comprising: a mounting plate, the communication monitoring substation body is fixedly installed on the designated roadway side wall in the mine through the mounting plate;A protective plate is rotatably connected to the upper end of the mounting plate through a rotating shaft and located above the communication monitoring substation body;An arc sleeve is fixedly connected to the mounting plate symmetrically and located on both sides of the communication monitoring substation body;An arc rod is slidably connected in the arc sleeve, one end of the arc rod extending out of the arc sleeve is fixedly connected with the protective plate;A tension spring is installed in the arc sleeve and fixedly connected with the arc sleeve and the arc rod at both ends.
[0006] In order to further improve the effect of the rock, further, it also includes two sets of buffer spring and buffer plate, the buffer plate is arranged above the protective plate, two sets of the buffer spring is symmetrically arranged between the protective plate and the buffer plate, both ends of the buffer spring are fixedly connected with the protective plate and the buffer plate respectively.
[0007] In order to facilitate monitoring the position of the mine explosion-proof and intrinsic safety type power carrier communication monitoring substation is safe, further, the pressing type electronic counter is fixedly installed on the protective plate, the detection end of the pressing type electronic counter is attached to the lower surface of the buffer plate, and the pressing type electronic counter is coupled with the communication module in the communication monitoring substation body.
[0008] In order to avoid the dust generated by the falling rock from adhering to the surface of the communication monitoring substation body, further, the water storage cavity is formed in the mounting plate, the spraying pipe is fixedly connected to the upper end of one side of the mounting plate, a plurality of spray heads are equally connected to the spraying pipe, the piston is arranged at one end of the arc-shaped sleeve, the water inlet and the water outlet are formed in the arc-shaped sleeve, the one-way valve is arranged in the water inlet and the water outlet of the arc-shaped sleeve, the first water pipe is connected between the water inlet of the arc-shaped sleeve and the water storage cavity, and the second water pipe is connected between the water outlet of the arc-shaped sleeve and the water inlet of the spraying pipe.
[0009] In order to facilitate the heat dissipation effect of the electrical components in the communication monitoring substation body, further, the semiconductor refrigeration sheet is fixedly installed in the water storage cavity of the mounting plate, and the communication monitoring substation body is tightly attached to the mounting plate through the fixing bolt.
[0010] In order to further improve the heat dissipation effect of the electrical components in the communication monitoring substation body, further, a plurality of heat exchange fins are arranged on one side of the mounting plate close to the communication monitoring substation body, and both ends of the heat exchange fin extend into the water storage cavity and the communication monitoring substation body respectively.
[0011] After the above technical scheme is adopted, the utility model has the following beneficial effects compared with the prior art: the utility model discloses the setting of the mounting plate, the rotating shaft, the protective plate, the arc-shaped sleeve, the arc-shaped rod and the tension spring, when the rock falls and hits the communication monitoring substation body, the rock can be buffered and guided to other positions, the rock is prevented from falling directly on the communication monitoring substation body and causing damage, so that the internal circuit short circuit and the fire problem are avoided, and the operation reliability and safety of the mine explosion-proof and intrinsic safety type power carrier communication monitoring substation in the complex and dangerous underground environment are greatly improved.
[0012] The specific embodiments of the utility model will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0013] In the attached diagram:
[0014] Fig. 1 This is a schematic diagram of the structure of this utility model;
[0015] Fig. 2 This is a partial cross-sectional view of the present invention.
[0016] Fig. 3 This is an exploded view of part of the structure of this utility model.
[0017] In the diagram: 1. Communication monitoring substation body; 2. Mounting plate; 201. Rotating shaft; 202. Protective plate; 2021. Buffer spring; 2022. Buffer plate; 2023. Press-type electronic counter; 203. Heat exchange fins; 204. Semiconductor cooling chip; 3. Arc-shaped sleeve; 301. Arc-shaped rod; 302. Tension spring; 303. First water pipe; 304. Second water pipe; 305. Spray pipe. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0019] Example 1:
[0020] Reference Figs. 1-3 A mine-use explosion-proof and intrinsically safe power line carrier communication monitoring substation includes a communication monitoring substation body 1, and further includes: a mounting plate 2, the communication monitoring substation body 1 being fixedly installed on the side wall of a designated roadway in the mine via the mounting plate 2; a protective plate 202, rotatably connected to the upper end of the mounting plate 2 via a rotating shaft 201, and located above the communication monitoring substation body 1; an arc-shaped sleeve 3, symmetrically fixedly connected to the mounting plate 2, and located on both sides of the communication monitoring substation body 1; an arc-shaped rod 301, slidably connected inside the arc-shaped sleeve 3, with one end of the arc-shaped rod 301 extending out of the arc-shaped sleeve 3 and fixedly connected to the protective plate 202; and a tension spring 302, installed inside the arc-shaped sleeve 3, with both ends fixedly connected to the arc-shaped sleeve 3 and the arc-shaped rod 301 respectively.
[0021] When it is necessary to install this mine-use explosion-proof and intrinsically safe power line carrier communication monitoring substation underground to collect various environmental parameters such as gas concentration, temperature, humidity, and equipment operating status information in real time, the installation personnel first transport the mine-use explosion-proof and intrinsically safe power line carrier communication monitoring substation to the designated location underground. Then, the installation personnel first fix the mounting plate 2 to the side wall of the roadway with expansion bolts. Then, the communication monitoring substation body 1 is fixed to the side of the mounting plate 2 with protective plate 202 with fixing bolts. Finally, the communication monitoring substation body 1 is electrically connected to various underground equipment, and the communication monitoring substation body 1 is electrically connected to the ground monitoring center through the existing underground power lines. After the installation is completed, the mine-use explosion-proof and intrinsically safe power line carrier communication monitoring substation can be debugged. After the debugging is completed, it can be put into use.
[0022] When a rock falls from the well and hits the communication monitoring substation 1, it is blocked by the protective plate 202. When the rock hits the protective plate 202, the protective plate 202, under the downward impact force of the rock, compresses the tension spring 302 through the arc rod 301, thus buffering and dissipating the impact force generated by the falling rock. Then the protective plate 202 tilts, and the rock rolls down the inclined surface of the protective plate 202 to the ground. After the rock leaves the protective plate 202, the protective plate 202 is then under the tension of the tension spring 302. Rotating from bottom to top to the initial position, the installation plate 2, rotating shaft 201, protective plate 202, arc sleeve 3, arc rod 301, and tension spring 302 can buffer and guide rocks falling onto the communication monitoring substation body 1, preventing them from falling directly onto the body and causing damage, short circuits, and fires. This greatly improves the reliability and safety of the mine explosion-proof and intrinsically safe power line carrier communication monitoring substation in complex and dangerous underground environments.
[0023] Example 2:
[0024] Reference Figs. 1-3 The mine-use explosion-proof and intrinsically safe power line carrier communication monitoring substation is basically the same as that in Embodiment 1, but further includes two sets of buffer springs 2021 and buffer plates 2022. The buffer plates 2022 are set above the protective plate 202, and the two sets of buffer springs 2021 are symmetrically arranged between the protective plate 202 and the buffer plates 2022. The two ends of the buffer springs 2021 are fixedly connected to the protective plate 202 and the buffer plates 2022 respectively. Through the arrangement of the buffer plates 2022 and the buffer springs 2021, when a rock falls onto the protective plate 202, the rock can be buffered multiple times, thereby reducing the impact force of the rock on the protective plate 202 and effectively improving the buffering and stress relief effect on the rock.
[0025] A push-button electronic counter 2023 is fixedly installed on the protective plate 202. The detection end of the push-button electronic counter 2023 is in contact with the lower surface of the buffer plate 2022. The push-button electronic counter 2023 is coupled and connected to the communication module inside the communication monitoring substation body 1.
[0026] When rocks fall onto the buffer plate 2022, the buffer plate 2022 overcomes the elasticity of the buffer spring 2021 under the impact of the rocks and presses the push-type electronic counter 2023. The push-type electronic counter 2023 then counts, thereby monitoring the rockfall situation around the communication monitoring substation. At the same time, the data monitored by the push-type electronic counter 2023 is also transmitted to the ground monitoring center through the communication monitoring substation body 1. Then, the staff at the ground monitoring center can analyze and judge the number and frequency of falling rocks to assess the danger situation in the area. When the danger reaches a certain level, the ground staff can dispatch installation personnel to dismantle the communication monitoring substation and install it in another location to ensure the safety of the communication monitoring substation.
[0027] Example 3:
[0028] Reference Figs. 1-3 The mine-use explosion-proof and intrinsically safe power line carrier communication monitoring substation is basically the same as that in Example 2, but with a further improvement: a water storage chamber is provided inside the mounting plate 2, and a spray pipe 305 is fixedly connected to the upper end of the protective plate 202 near the mounting plate 2. Multiple nozzles are equidistantly connected to the spray pipe 305. A piston is provided at one end of the arc-shaped rod 301 located inside the arc-shaped sleeve 3. The arc-shaped sleeve 3 has an inlet and an outlet, and a one-way valve is provided in both the inlet and outlet of the arc-shaped sleeve 3. The inlet of the arc-shaped sleeve 3 is connected to the water storage chamber through a first water pipe 303, and the outlet of the arc-shaped sleeve 3 is connected to the inlet of the spray pipe 305 through a second water pipe 304. When there is rock in the mine... When a rock falls onto the protective plate 202, the impact will cause dust to fly up. Due to the impact force of the rock, the curved rod 301 will overcome the elastic force of the tension spring 302 and move into the curved sleeve 3. Therefore, the water in the water storage chamber that was previously drawn in through the first water pipe 303 will be transported into the spray pipe 305 through the second water pipe 304. Then, the nozzle of the spray pipe 305 will spray water mist into the air to suppress the dust, effectively reducing the dust content in the air and reducing the dust adhering to the surface of the communication monitoring substation body 1, thus effectively ensuring the heat dissipation effect of the communication monitoring substation body 1 itself.
[0029] like Fig. 2As shown, a semiconductor cooling chip 204 is fixedly installed in the water storage cavity of the mounting plate 2. The communication monitoring substation body 1 and the mounting plate 2 are tightly attached by fixing bolts. With the setting of the semiconductor cooling chip 204, the water in the water storage cavity can be cooled down, which facilitates the heat dissipation and cooling effect of the communication monitoring substation body 1 and effectively improves the service life of the communication monitoring substation body 1.
[0030] like Fig. 2 As shown, the mounting plate 2 is provided with multiple heat exchange fins 203 on the side near the communication monitoring substation body 1. The two ends of the heat exchange fins 203 extend into the water storage chamber and the communication monitoring substation body 1, respectively. Through the arrangement of the heat exchange fins 203, when the electrical components inside the communication monitoring substation body 1 generate heat during operation, the heat exchange fins 203 can quickly conduct heat out and dissipate heat, thereby further improving the heat dissipation effect of the communication monitoring substation body 1.
[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model.
Claims
1. A mine-use explosion-proof and intrinsically safe power line carrier communication monitoring substation, characterized in that: Including the main body of the communication monitoring substation (1), it also includes: Mounting plate (2), the main body (1) of the communication monitoring substation is fixedly installed on the side wall of the designated roadway in the mine through the mounting plate (2); The protective plate (202) is rotatably connected to the upper end of the mounting plate (2) via a pivot (201) and is located above the main body (1) of the communication monitoring substation; Arc-shaped sleeves (3) are symmetrically fixedly connected to the mounting plate (2) and located on both sides of the communication monitoring substation body (1); An arc-shaped rod (301) is slidably connected inside the arc-shaped sleeve (3), and one end of the arc-shaped rod (301) extending out of the arc-shaped sleeve (3) is fixedly connected to the protective plate (202); The tension spring (302) is installed inside the arc-shaped sleeve (3), and its two ends are fixedly connected to the arc-shaped sleeve (3) and the arc-shaped rod (301) respectively.
2. The mine explosion-proof and intrinsically safe power line carrier communication monitoring substation according to claim 1, characterized in that, It also includes two sets of buffer springs (2021) and buffer plates (2022). The buffer plates (2022) are arranged above the protective plate (202). The two sets of buffer springs (2021) are symmetrically arranged between the protective plate (202) and the buffer plates (2022). The two ends of the buffer springs (2021) are fixedly connected to the protective plate (202) and the buffer plates (2022) respectively.
3. The mine explosion-proof and intrinsically safe power line carrier communication monitoring substation according to claim 2, characterized in that, A push-button electronic counter (2023) is fixedly installed on the protective plate (202). The detection end of the push-button electronic counter (2023) is attached to the lower surface of the buffer plate (2022). The push-button electronic counter (2023) is coupled to the communication module in the main body (1) of the communication monitoring substation.
4. The mine-use explosion-proof and intrinsically safe power line carrier communication monitoring substation according to claim 1, characterized in that, The mounting plate (2) has a water storage chamber. A spray pipe (305) is fixedly connected to the upper end of the protective plate (202) near the mounting plate (2). Multiple nozzles are connected at equal intervals on the spray pipe (305). A piston is provided at one end of the arc rod (301) located inside the arc sleeve (3). The arc sleeve (3) has an inlet and an outlet. A one-way valve is provided in both the inlet and outlet of the arc sleeve (3). The inlet of the arc sleeve (3) is connected to the water storage chamber through a first water pipe (303). The outlet of the arc sleeve (3) is connected to the inlet of the spray pipe (305) through a second water pipe (304).
5. The mine-use explosion-proof and intrinsically safe power line carrier communication monitoring substation according to claim 1, characterized in that, A semiconductor cooling chip (204) is fixedly installed in the water storage cavity of the mounting plate (2), and the communication monitoring substation body (1) and the mounting plate (2) are tightly attached to each other by fixing bolts.
6. The mine-use explosion-proof and intrinsically safe power line carrier communication monitoring substation according to claim 5, characterized in that, The mounting plate (2) has multiple heat exchange fins (203) on the side near the main body (1) of the communication monitoring substation. The two ends of the heat exchange fins (203) extend into the water storage chamber and the main body (1) of the communication monitoring substation, respectively.