Detection device

Abstract

The utility model discloses a detection device. The detection device comprises a supporting main body, an image capturing assembly and an illumination assembly, the image capturing assembly is connected to the supporting main body and comprises an image capturing component, and the image capturing component is used for shooting an image of a workpiece; the illumination assembly comprises a light source and a first angle adjusting assembly, the light source is connected to the supporting body through the first angle adjusting assembly, and the first angle adjusting assembly is used for adjusting the elevation angle of the light source so as to change the light irradiation direction of the light source. The illumination assembly provides illumination with appropriate intensity for the workpiece through light emitted by the light source, it is guaranteed that a workpiece image shot by the image capturing component is clear, and the real state of workpiece code spraying can be reflected. The elevation angle of the light source is adjusted through the first angle adjusting assembly, so that the light irradiation direction of the light source is changed, the image capturing component can shoot images of the workpiece in different illumination modes, and the detection accuracy is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of visual detection, in particular to a detection device. BACKGROUND

[0002] With the development of visual detection technology, some production lines use such technology to detect the appearance of products. For example, in the processing of bottle body products, labels need to be attached to the bottle body and code spraying operations need to be performed. Visual detection equipment captures images of the code sprayed on the bottle body and determines whether the position and clarity of the code meet the standards.

[0003] However, most visual detection equipment can only detect under external environment-defined lighting. When the external environment is dark, the images captured by the visual detection equipment cannot reflect the true state of the code, resulting in poor detection accuracy. Some visual detection equipment is equipped with lighting components to increase the intensity of the ambient light, but the illumination method of the lighting components is single, and the visual detection equipment cannot comprehensively detect and evaluate under different lighting methods, which also affects the detection accuracy. SUMMARY

[0004] The present application aims to at least solve one of the technical problems existing in the prior art. To this end, the present application provides a detection device that can improve detection accuracy in multiple lighting methods.

[0005] According to the first aspect of the present application, the detection device comprises a support body, an image capturing assembly and a lighting assembly. The image capturing assembly is connected to the support body, and the image capturing assembly comprises an image capturing component for capturing images of a workpiece. The lighting assembly comprises a light source and a first angle adjusting assembly. The light source is connected to the support body through the first angle adjusting assembly, and the first angle adjusting assembly is used to adjust the elevation angle of the light source to change the direction of the light emitted by the light source.

[0006] According to the detection device of the present application, the lighting assembly provides appropriate intensity of light for the workpiece through the light emitted by the light source, ensuring that the image captured by the image capturing component is clear and can reflect the true state of the code on the workpiece. The elevation angle of the light source is adjusted by the first angle adjusting assembly, so that the direction of the light emitted by the light source changes. The image capturing component can capture images of the workpiece under different lighting methods, improving the accuracy of detection.

[0007] According to some embodiments of the present application, the support body is formed as a hollow casing, the image capturing assembly and the light source assembly are arranged inside the support body, a side wall of the support body is provided with a light-transmitting portion, the image capturing component captures the image of the workpiece through the light-transmitting portion, and the light emitted by the light source passes through the light-transmitting portion to irradiate the workpiece.

[0008] According to some embodiments of the present application, the first angle adjusting assembly comprises a first guide component and a first rotating shaft, the first guide component is arranged on the support body, and the first guide component and the light source are connected through the first rotating shaft to adjust the elevation angle of the light source.

[0009] According to some embodiments of the present application, the first guide component is provided with a first guide groove and a first locking component, the first locking component is connected to the light source through the first guide groove to lock the elevation angle of the light source.

[0010] According to some embodiments of the present application, the detection device further comprises a support, the support body is connected to the support through a height adjusting assembly, and the height adjusting assembly is used to adjust the height of the support body.

[0011] According to some embodiments of the present application, the height adjusting assembly comprises a lead screw and a sliding block, the lead screw is connected to the support through rotation, the sliding block is used to connect the support body, the sliding block is engaged with the lead screw, the lead screw drives the sliding block to move by rotation, and the support body moves together.

[0012] According to some embodiments of the present application, a second angle adjusting assembly is arranged between the height adjusting assembly and the support body, the second angle adjusting assembly comprises a connecting component and a second rotating shaft, the support body and the connecting component are connected through the second rotating shaft to adjust the elevation angle of the support body.

[0013] According to some embodiments of the present application, the support body is provided with a second guide groove and a second locking component, the second locking component is connected to the connecting component through the second guide groove to lock the elevation angle of the support body.

[0014] According to some embodiments of the present application, the image capturing assembly comprises a distance adjusting assembly, the image capturing component is connected to the support body through the distance adjusting assembly, and the distance adjusting assembly is used to adjust the distance between the image capturing component and the workpiece.

[0015] According to some embodiments of this application, the detection device further includes a sensing component and a third angle adjustment assembly. The sensing component is connected to the support body through the third angle adjustment assembly, which is used to adjust the elevation angle of the sensing component so that the sensing component faces the workpiece.

[0016] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0017] The accompanying drawings are used to provide a further understanding of the technical solutions disclosed in this application and form part of the specification. They are used together with the embodiments disclosed in this application to explain the technical solutions of this application and do not constitute a limitation on the technical solutions disclosed in this application.

[0018] Figure 1 This is a schematic diagram of the detection device according to an embodiment of this application;

[0019] Figure 2 This is a schematic diagram of the supporting main body in the detection device of this application embodiment;

[0020] Figure 3 This is a schematic diagram of the image capture component in the detection device according to an embodiment of this application;

[0021] Figure 4 This is a schematic diagram of the structure of the illumination component in the detection device of this application embodiment;

[0022] Figure 5 The detection device is an embodiment of this application. Figure 4 A magnified view of part A in the middle;

[0023] Figure 6 This is a schematic diagram of the support and height adjustment assembly in the detection device of this application embodiment;

[0024] Figure 7 This is a schematic diagram of the structure of the second angle adjustment component in the detection device of this application embodiment;

[0025] Figure 8 In the detection device of the embodiments of this application Figure 7 A magnified view of part B in the middle section;

[0026] Figure 9 This is a schematic diagram of the structure of the sensing component and the third angle adjustment assembly in the detection device of this application embodiment.

[0027] Figure label:

[0028] Workpiece 100; Support body 101; Light-transmitting part 102;

[0029] Image capturing component 201; fixed seat 202; moving seat 203; third guide slot 204;

[0030] Light source 301; first guide component 302; first rotating shaft 303; first guide slot 304;

[0031] Support 401; screw rod 402; sliding block 403; retainer 404; guide rod 405; connecting component 406; second rotating shaft 407; second guide slot 408;

[0032] Induction component 501; second guide component 502; third rotating shaft 503; fourth guide slot 504. DETAILED DESCRIPTION

[0033] The embodiments of the present application are described below in detail, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only, for the purpose of explaining the present application, and should not be understood as a limitation to the present application.

[0034] In the description of the present application, it is to be understood that, in relation to the orientation description, for example, the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, and is only for the purpose of facilitating the description of the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation to the present application.

[0035] In the description of the present application, if the meaning of several is more than one, the meaning of multiple is more than two, greater than, less than, more than, etc. is understood as not including the number, above, below, etc. is understood as including the number. If it is described as first, second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.

[0036] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installing, connecting, etc. should be understood in a broad sense, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical solution.

[0037] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the exemplary description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] As shown in Figure 1 , the present application provides a detection device, which acquires the image of the workpiece 100 in a visual detection manner, and judges whether the position, clarity and other indicators of the sprayed code meet the standard. Specifically, the workpiece 100 in the present application is a bottle body product.

[0039] Among them, the detection device includes a support body 101, an image capturing assembly and a lighting assembly. The support body 101 is used to carry the image capturing assembly and the lighting assembly, the image capturing assembly is used to acquire the image of the workpiece 100, and the lighting assembly provides light for the workpiece 100 to ensure the clarity of the captured image. In addition, the lighting assembly can adjust the elevation angle, so as to adjust the irradiation direction of the light and change the lighting mode of the workpiece 100. The image capturing assembly captures the image of the workpiece 100 under different lighting modes, which improves the accuracy of detection.

[0040] In some examples, as shown in Figure 2 , the support body 101 is used to place the image capturing assembly and the lighting assembly, so that the image capturing assembly and the lighting assembly have stable positions, which ensures that the image capturing assembly can accurately capture the image of the workpiece 100, and also ensures that the lighting assembly can accurately irradiate the light to the workpiece 100, thereby improving the lighting conditions of the workpiece 100.

[0041] Further, as shown in Figure 3 , the image capturing assembly is connected to the support body 101, and the image capturing assembly includes an image capturing component 201. Specifically, the image capturing component 201 adopts a camera. The image capturing component 201 is used to shoot the image of the workpiece 100. When the workpiece 100 is a bottle body product and the sprayed code attached to the bottle body needs to be detected, the image capturing component 201 faces the sprayed code.

[0042] At the same time, as shown in Figure 4 , the lighting assembly is connected to the support body 101, and the lighting assembly includes a light source 301 and a first angle adjusting assembly. The light source 301 is used to provide light for the workpiece 100. When the workpiece 100 is a bottle body product and the sprayed code attached to the bottle body needs to be detected, the light source 301 faces the sprayed code. Specifically, the light source 301 adopts a lamp.

[0043] In addition, the light source 301 is connected to the support main body 101 through a first angle adjusting assembly. Under the action of the first angle adjusting assembly, the light source 301 rotates relative to the support main body 101. It can be understood that when the light source 301 rotates, the elevation angle of the light source 301 changes, and the direction of the light of the light source 301 also changes, thereby changing the illumination mode of the workpiece 100.

[0044] It is worth noting that due to the specific structure of the workpiece 100, single-angle light irradiation may not truly reflect the appearance of the workpiece 100. With the rotation of the light source 301, the workpiece 100 will be irradiated by light of multiple angles, avoiding the limitation of single illumination mode. Comprehensive analysis of the images of the workpiece 100 under multiple illumination modes is beneficial to improve the accuracy of detection.

[0045] In some examples, as shown in Figure 5 The first angle adjusting assembly includes a first guide component 302 and a first rotating shaft 303, and the first guide component 302 is arranged on the support main body 101. The light source 301 is rotationally connected to the first guide component 302, and the light source 301 and the support main body 101 are indirectly rotationally connected. When the light source 301 rotates, the direction of the light of the light source 301 changes.

[0046] Specifically, the first guide component 302 is rotationally connected to the light source 301 through the first rotating shaft 303, and the outer wall of the light source 301 is provided with a corresponding handle, which facilitates manual adjustment of the elevation angle of the light source 301 by the staff.

[0047] In some examples, the first guide component 302 is provided with a first guide groove 304, and the first guide groove 304 matches the movement path of the light source 301. Since the light source 301 rotates, the first guide groove 304 extends in an arc shape.

[0048] Further, the first guide component 302 is provided with a first locking component, and the outer wall of the light source 301 is provided with a corresponding locking hole. Specifically, the first locking component adopts a fastener, and the locking hole adopts a threaded hole. The locking hole is in communication with the first guide groove 304. When the light source 301 is adjusted to the required elevation angle, the first locking component is connected to the locking hole through the first guide groove 304, thereby locking the position of the light source 301, so that the elevation angle is maintained.

[0049] It can be understood that the two side ends of the first guide groove 304 define the limit elevation angle of the light source 301. When the first locking component is at the end of the first guide groove 304 and is connected to the light source 301, the light source 301 is at the limit elevation angle position.

[0050] In some examples, the support body 101 is formed as a hollow shell, and the image capturing assembly and the illumination assembly are both arranged inside the support body 101. In order to ensure that the image capturing component 201 can capture the image of the workpiece 100 and the light source 301 can illuminate the workpiece 100, the side wall of the support body 101 is provided with a light-transmitting portion 102. The image capturing component 201 captures the image of the workpiece 100 through the light-transmitting portion 102, and the light emitted by the light source 301 passes through the light-transmitting portion 102 to illuminate the workpiece 100. Specifically, the illumination assembly is provided with two groups, which are respectively arranged at the top and the bottom of the internal space of the support body 101. The light emitted by the light source 301 at the top is inclined downward to illuminate the workpiece 100, and the light emitted by the light source 301 at the bottom is inclined upward to illuminate the workpiece 100, so as to ensure that the workpiece 100 is sufficiently illuminated.

[0051] In some examples, as shown in Figure 3 The image capturing assembly includes a distance adjusting assembly, and the image capturing component 201 is connected to the inside of the support body 101 through the distance adjusting assembly. Under the action of the distance adjusting assembly, the distance between the image capturing component 201 and the workpiece 100 can be adjusted, so as to capture the image of the workpiece 100 according to actual needs.

[0052] Further, the distance adjusting assembly includes a fixed seat 202 and a moving seat 203. The fixed seat 202 is fixedly connected to the inside of the support body 101, and the image capturing component 201 is connected to the moving seat 203. The moving seat 203 is slidingly connected to the fixed seat 202, so as to drive the image capturing component 201 to move.

[0053] Specifically, the moving seat 203 is provided with a third guide groove 204 and is provided with a third locking component, and the fixed seat 202 is provided with a corresponding locking hole. The locking hole is in communication with the third locking component. When the image capturing component 201 is adjusted to the required position, the third locking component passes through the third guide groove 204 and is connected to the locking hole, so as to lock and maintain the position of the image capturing component 201.

[0054] In some examples, as shown in Figure 6 The detection device further includes a support 401. The support 401 is kept upright, and the support body 101 is connected to the support 401 and can be adjusted in height along the support 401. Specifically, the support body 101 is indirectly connected to the support 401, and a height adjusting assembly is connected between the support body 101 and the support 401.

[0055] In some examples, the height adjusting assembly includes a lead screw 402 and a sliding block 403. The lead screw 402 is connected to the support 401 and is arranged upright and can rotate on the support 401.

[0056] The two ends of the screw rod 402 are connected to the support frame 401 through a retainer 404, which is used to ensure the relative position of the screw rod 402 and the support frame 401 stable, and the end of the screw rod 402 is rotatably inserted into the retainer 404 to avoid interfering with the rotation process of the screw rod 402.

[0057] Further, the slider 403 is used to connect the support body 101, the screw rod 402 passes through the slider 403 and is engaged with the slider 403, and the screw rod 402 and the slider 403 form a screw rod 402 nut mechanism. When the screw rod 402 rotates, the screw rod 402 drives the slider 403 to move along the axial direction of the screw rod 402. With the movement of the slider 403, the support body 101 also moves, thereby adjusting the height.

[0058] In addition, in order to make the screw rod 402 and the slider 403 rotate relative to each other and ensure the normal operation of the screw rod 402 nut mechanism, the support frame 401 is provided with a guide rod 405. The guide rod 405 is arranged side by side with the screw rod 402, and multiple guide rods 405 can be provided. The guide rod 405 passes through the slider 403 and guides the movement of the slider 403, avoiding the slider 403 rotating together with the screw rod 402.

[0059] In some examples, as shown in Figure 7 and Figure 8 The second angle adjusting assembly is arranged between the height adjusting assembly and the support body 101, that is, the second angle adjusting assembly is arranged between the slider 403 and the support body 101.

[0060] The second angle adjusting assembly includes a connecting component 406, which is fixedly connected to the slider 403 and formed as a plate structure, and the connecting component 406 is rotatably connected to the support body 101. Further, the connecting component 406 and the support body 101 are rotatably connected through a second rotating shaft 407, so that the support body 101 rotates relative to the support frame 401, thereby adjusting the elevation angle of the support body 101.

[0061] In some examples, the support body 101 is provided with a second guide groove 408, which matches the movement path of the support body 101. Since the support body 101 rotates, the second guide groove 408 extends in an arc shape, and multiple second guide grooves 408 can be provided.

[0062] Further, the support body 101 is provided with a second locking component, and the connecting component 406 is provided with a corresponding locking hole. Specifically, the second locking component adopts a fastener, and the locking hole adopts a threaded hole. The locking hole is in communication with the second guide groove 408, and when the support body 101 is adjusted to the required elevation angle, the second locking component passes through the second guide groove 408 and is connected to the locking hole, thereby locking the position of the support body 101, so that the elevation angle can be maintained.

[0063] In some examples, as shown in Figure 9 The detection device further comprises a sensing component 501 and a third angle adjusting assembly, the sensing component 501 is used to sense whether there is a workpiece 100 in the detection area of the detection device, so as to ensure the normal operation of the detection device.

[0064] The sensing component 501 is connected to the support main body 101 through the third angle adjusting assembly, and under the action of the third angle adjusting assembly, the sensing component 501 can adjust the elevation angle to ensure the accuracy of the sensing process.

[0065] Further, the third angle adjusting assembly comprises a second guide component 502 and a third rotating shaft 503, and the sensing component 501 is connected to the outer top of the support main body 101 through the second guide component 502. The sensing component 501 is rotationally connected to the second guide component 502, so that the sensing component 501 is indirectly rotationally connected to the support main body 101, and the sensing direction of the sensing component 501 changes when the sensing component 501 rotates. Specifically, the second guide component 502 is rotationally connected to the sensing component 501 through the third rotating shaft 503.

[0066] In some examples, the second guide component 502 is provided with a fourth guide groove 504, and the fourth guide groove 504 matches the angle adjusting path of the sensing component 501. Since the sensing component 501 rotates, the fourth guide groove 504 extends in an arc shape, and a plurality of fourth guide grooves 504 can be provided.

[0067] Further, the second guide component 502 is provided with a fourth locking component, and the outer wall of the sensing component 501 is provided with a corresponding locking hole. Specifically, the fourth locking component adopts a fastener, and the locking hole here adopts a threaded hole. The locking hole here is in communication with the fourth guide groove 504, and when the sensing component 501 is adjusted to the required elevation angle, the fourth locking component is connected to the locking hole through the fourth guide groove 504, so as to lock the position of the sensing component 501, so that the elevation angle can be maintained.

[0068] In addition, the support main body 101 is provided with a third guide component, and the third guide component has a corresponding guide groove, and the second guide component 502 moves along the guide groove to adjust the horizontal position of the sensing component 501, thereby improving the versatility of the sensing component 501.

[0069] In actual implementation process, the support body 101 bearing the light source 301, the image capturing component 201 and the like is adjusted in height by the height adjusting assembly and is adjusted in elevation angle by the second angle adjusting assembly to match the position of the workpiece 100; the image capturing component 201 is adjusted in distance from the workpiece 100 by the distance adjusting assembly; and the light source 301 is adjusted in elevation angle by the first angle adjusting assembly to provide multiple light illumination modes for the workpiece 100, thereby improving the accuracy of the detection process.

[0070] In some alternative embodiments, the functions / operations mentioned in the block diagram can not occur in the order mentioned in the operation diagram. For example, depending on the functions / operations involved, two blocks shown in succession can actually be executed substantially concurrently or the blocks can sometimes be executed in reverse order. Furthermore, the embodiments presented and described in the flowcharts of the present application are provided by way of example only, and are not intended to provide an exhaustive description of techniques of the present application. The disclosed methods are not limited to the operations and logical flows presented in this specification. Alternative embodiments are contemplated in which the order of various operations is changed and in which sub-operations described as part of a larger operation are independently executed.

[0071] The embodiments of the present application are described in detail above with reference to the drawings, but the present application is not limited to the above-described embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the present application. Furthermore, the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

Claims

1. A detection device, characterized in that, The utility model relates to a kind of detection device, including: Supporting body; Image capture component, the image capture component is connected to the supporting body, the image capture component includes image capture part, and the image capture part is used to take the image of workpiece; Illumination component, the illumination component includes light source and first angle adjusting component, the light source is connected to the supporting body by the first angle adjusting component, the first angle adjusting component is used to adjust the elevation angle of the light source, to change the light direction of the light source.

2. The detection device of claim 1, wherein, The supporting body is formed as a hollow shell, the image capture component and the illumination component are arranged inside the supporting body, the sidewall of the supporting body is provided with a light-transmitting portion, the image capture part takes the image of workpiece through the light-transmitting portion, and the light emitted by the light source irradiates workpiece through the light-transmitting portion.

3. The detection device according to claim 1 or 2, characterized in that The first angle adjusting component includes first guide part and first pivot, the first guide part is arranged on the supporting body, and the first guide part and the light source are connected by the first pivot to rotate, so as to adjust the elevation angle of the light source.

4. The detection device of claim 3, wherein, The first guide part is provided with a first guide groove and a first locking component, and the first locking component is connected to the light source through the first guide groove to lock the elevation angle of the light source.

5. The detection device according to claim 1 or 2, characterized in that The detection device further includes a bracket, and the supporting body is connected to the bracket by a height adjusting component, and the height adjusting component is used to adjust the height of the supporting body.

6. The detection device of claim 5, wherein, The height adjusting component includes a lead screw and a sliding block, the lead screw is rotatably connected to the bracket, the sliding block is used to connect the supporting body, the sliding block is engaged with the lead screw, the lead screw drives the sliding block to move by rotating, and the supporting body moves together.

7. The detection device of claim 5, wherein, A second angle adjusting component is arranged between the height adjusting component and the supporting body, the second angle adjusting component includes a connecting component and a second pivot, the supporting body and the connecting component are rotatably connected by the second pivot to adjust the elevation angle of the supporting body.

8. The detection device of claim 7, wherein, The supporting body is provided with a second guide groove and a second locking component, and the second locking component is connected to the connecting component through the second guide groove to lock the elevation angle of the supporting body.

9. The detection device of claim 1, wherein, The image capture component includes a distance adjusting component, and the image capture part is connected to the supporting body by the distance adjusting component, and the distance adjusting component is used to adjust the distance between the image capture part and workpiece.

10. The detection device of claim 1, wherein, The detection device further includes a sensing component and a third angle adjusting component, the sensing component is connected to the supporting body by the third angle adjusting component, and the third angle adjusting component is used to adjust the elevation angle of the sensing component to make the sensing component face workpiece.

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