Corn planting stem collecting and smashing device

By integrating collection and crushing functions, the corn stalk collection and crushing device, through modular design and automated processing, solves the problem of multiple round trips, improves processing speed and adaptability, and reduces costs.

CN223652765UActive Publication Date: 2025-12-12QINGYUN COUNTY AGRI & RURAL AFFAIRS BUREAU
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423059169.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-12-12
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing corn stalk collection and crushing devices require multiple round trips, making it impossible to complete multiple processes on a single device, thus wasting time.

Method used

Design a modular corn stalk collection and crushing device that integrates collection and crushing functions into one device. Utilize crushing rollers and electric saw blades for automated processing to reduce manual labor and increase processing speed.

Benefits of technology

The device achieves highly efficient and automated processing, simplifies operation procedures, reduces costs, adapts to different corn planting conditions and straw processing needs, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223652765U_ABST
    Figure CN223652765U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of collecting and smashing devices, in particular to a corn planting stem collecting and smashing device which comprises a U-shaped supporting plate and further comprises a conveying belt, a cutting knife, an electromagnetic rotating block, an electric saw blade, a smashing idler wheel and a collecting box, the conveying belt is arranged at the top end of the U-shaped supporting plate, and the cutting knife is installed at the movable end of an electric lifting column in a clamped mode. An electromagnetic rotating block is arranged between the two limiting adjusting rings, an electric saw blade is arranged at the top end of the adjusting supporting plate, a smashing roller is arranged in the smashing chamber, and a collecting box is fixedly installed on the other side of the smashing chamber. Modularization is utilized, the functions of collecting, smashing and the like are integrated in one device, efficiency is improved, meanwhile, modules with different functions can be replaced conveniently, different treatment requirements are met, manual labor is reduced through automatic treatment of the smashing idler wheel 15 and the electric saw blade, the treatment speed is increased, the operation process is simplified, cost is reduced, and the device is suitable for popularization and application. Different rice planting conditions and straw treatment requirements are met, and the purpose of high adaptability is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of collection and crushing devices, and more particularly to a collection and crushing device for corn plant stalks. Background Technology

[0002] A corn stalk collection and crushing device is an agricultural machine used to collect corn stalks after corn harvest and crush them into materials suitable for use as feed, fuel, or organic fertilizer. This device usually works in conjunction with a corn harvester to achieve automated and efficient stalk processing.

[0003] However, existing corn stalk collection and crushing devices often require multiple processing steps during use. They cannot be concentrated on one device and require multiple back-and-forth operations, which wastes time.

[0004] Therefore, since the aforementioned corn stalk collection and crushing device requires multiple round trips, a corn stalk collection and crushing device can be designed to centralize the equipment, complete multiple processes at once, save working time, and improve work efficiency. Utility Model Content

[0005] To overcome the problem that corn stalk collection and crushing devices need to work back and forth multiple times and cannot be concentrated on one device as needed.

[0006] The technical solution of this utility model is as follows: a corn stalk collection and crushing device, including a U-shaped support plate, a conveyor belt, a cutting blade, an electromagnetic rotating block, an electric saw blade, crushing rollers and a collection box. The top of the U-shaped support plate is equipped with a conveyor belt, the movable end of the electric lifting column is fitted with a cutting blade, an electromagnetic rotating block is set between two sets of limit adjustment rings, an electric saw blade is set at the top of the adjustable support plate, crushing rollers are set inside the crushing chamber, and a collection box is fixedly installed on the other side of the crushing chamber.

[0007] Preferably, modularization is used to integrate functions such as collection and crushing into one device, which improves efficiency and facilitates the replacement of modules with different functions to adapt to different processing needs. The automated processing using crushing rollers and electric saw blades reduces manual labor, increases processing speed, simplifies the operation process, and reduces costs. It can adapt to different corn planting conditions and straw processing needs, achieving the goal of strong adaptability.

[0008] Preferably, two sets of U-shaped connecting plates are fixedly connected to the other side of the U-shaped support plate. Limit adjustment rings are provided on both sides inside the U-shaped connecting plates. An extension support column is fixedly connected to one side of the electromagnetic rotating block. A fixed adjustment ring is fixedly connected to one side of the extension support column. A locking ring block is rotatably connected inside the fixed adjustment ring. An adjustment support plate is fixedly connected between the two sets of locking ring blocks. An assembly work plate is fixedly installed on the other side of the cutting frame. A crushing chamber is fixedly installed at the top of the assembly work plate.

[0009] Preferably, a cutting frame is fixedly installed on one side of the U-shaped support plate.

[0010] Preferably, an electric lifting column is fixedly connected to the top of the cutting frame.

[0011] Preferably, the electric saw blade has an internal rotating shaft.

[0012] Preferably, the limit adjustment ring and the fixed adjustment ring are of the same type.

[0013] Preferably, a protective groove is provided at the bottom of the inside of the cutting frame.

[0014] The beneficial effects of this utility model are:

[0015] 1. This new type of device utilizes modularity to integrate functions such as collection and crushing into one device, improving efficiency. It also facilitates the replacement of modules with different functions to adapt to different processing needs. The automated processing using crushing rollers 15 and electric saw blades reduces manual labor, increases processing speed, simplifies the operation process, and reduces costs. It can adapt to different corn planting conditions and straw processing needs, achieving a high degree of adaptability. Attached Figure Description

[0016] Figure 1 The diagram shown is a schematic representation of the overall structure of this utility model.

[0017] Figure 2 The diagram shown is a schematic representation of the conveyor belt structure of this utility model.

[0018] Figure 3 The diagram shown is a schematic representation of the electric saw blade structure of this utility model.

[0019] Figure 4 The diagram shown is a schematic representation of the crushing roller structure of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. U-shaped support plate; 2. Conveyor belt; 3. Cutting frame; 4. Electric lifting column; 5. Cutting blade; 6. U-shaped connecting plate; 7. Limit adjustment ring; 8. Electromagnetic rotating block; 9. Extension support column; 10. Fixed adjustment ring; 11. Engaging ring block; 12. Adjusting support plate; 13. Electric saw blade; 14. Crushing chamber; 15. Crushing roller; 16. Collection box; 17. Assembly work plate. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] A corn stalk collection and crushing device is an agricultural machine used to collect corn stalks after corn harvest and crush them into materials suitable for use as feed, fuel, or organic fertilizer. This device typically works in conjunction with a corn harvester to achieve automated and efficient stalk processing. Functions: Stalk recycling: Collects stalks generated during corn harvesting. Stalk crushing: Crushes stalks into small pieces or powder for further processing or storage. Resource utilization: Converts stalks into useful resources such as animal feed and biomass energy. Importance: Environmental protection: Prevents the impact of stalk burning on air quality. Resource recycling: Improves resource utilization efficiency and reduces waste. Economic benefits: Increases farmers' income through stalk conversion. Integrated design: Integrates collection and crushing functions into one device, improving efficiency. Modular design: Facilitates the replacement of modules with different functions to adapt to different processing needs. Intelligent control: Utilizes sensors and control systems to achieve automated stalk collection and crushing. Required parts and their functions: Collection device: Collects corn stalks. Conveyor belt: Transports the stalks to the crusher. Crusher: Crushes straw into powder or small pieces. Engine: Provides power. Control system: Controls the operation of the entire device. Unloading device: Discharges the crushed straw. Functions of each component: Collection device: Collects straw directly from the cornfield. Conveyor belt: Smoothly transports the straw to the crusher. Crusher: Crushes the straw to the required size. Engine: Provides power to the entire device. Control system: Ensures coordinated operation of all parts. Unloading device: Facilitates straw stacking or transportation. Achieved effects: Increased efficiency: Automated processing reduces manual labor and increases processing speed. Reduced pollution: Prevents straw burning and reduces air pollution. Resource reuse: Converts straw into useful resources, reducing resource waste. Detailed working principle: The corn harvester collects straw simultaneously while harvesting corn. The collection device grabs the straw and conveys it to the conveyor belt. The conveyor belt transports the straw to the crusher. The crusher crushes the straw to the required size. The crushed straw is discharged through the unloading device. Compared to existing equipment, its advantages include: high automation (reducing manual operation and improving efficiency); integrated design (simplifying operation and reducing costs); and strong applicability (adapting to different corn planting conditions and straw processing needs). Potential challenges during use include: adaptability (adjustments may be needed to accommodate different straw densities and lengths under varying planting conditions); maintenance (regular maintenance may be required to maintain efficient operation); and cost (initial investment and operating costs may be relatively high). The technological background of the corn stalk collection and crushing device includes: agricultural machinery technology (advances in agricultural machinery technology have enabled more efficient and automated collection and crushing devices); materials science (advances in materials used to manufacture the device have improved its durability and performance); energy technology (development in biomass energy technology has driven the development of straw processing technology); and environmental protection (reducing straw burning and improving air quality).Resource utilization: Improve the utilization rate of straw to achieve resource recycling. Economic benefits: Increase farmers' income through straw treatment and reuse.

[0023] Please see Figures 1-4 This utility model provides an embodiment of a corn stalk collection and crushing device, including a U-shaped support plate 1, a conveyor belt 2, a cutting blade 5, an electromagnetic rotating block 8, an electric saw blade 13, a crushing roller 15, and a collection box 16. The conveyor belt 2 is provided at the top of the U-shaped support plate 1, the cutting blade 5 is engaged and installed at the movable end of the electric lifting column 4, the electromagnetic rotating block 8 is provided between two sets of limit adjustment rings 7, the electric saw blade 13 is provided at the top of the adjustment support plate 12, the crushing roller 15 is provided inside the crushing chamber 14, and the collection box 16 is fixedly installed on the other side of the crushing chamber 14. By using modularity, the functions of collection and crushing are integrated into one device, improving efficiency and facilitating the replacement of modules with different functions to adapt to different processing needs. The automated processing of the crushing roller 15 and the electric saw blade 13 reduces manual labor, increases processing speed, simplifies the operation process, and reduces costs. It can adapt to different corn planting conditions and straw processing needs, achieving a high degree of adaptability.

[0024] Please see Figures 2-3 In this embodiment, two sets of U-shaped connecting plates 6 are fixedly connected to the other side of the U-shaped support plate 1. Limit adjustment rings 7 are provided on both sides inside the U-shaped connecting plate 6. An extension support column 9 is fixedly connected to one side of the electromagnetic rotating block 8. A fixed adjustment ring 10 is fixedly connected to one side of the extension support column 9. A locking ring block 11 is rotatably connected inside the fixed adjustment ring 10. An adjustment support plate 12 is fixedly connected between the two sets of locking ring blocks 11. An assembly work plate 17 is fixedly installed on the other side of the cutting frame 3. A crushing chamber 14 is fixedly installed at the top of the assembly work plate 17. According to the cutting needs, the electromagnetic rotating block 8 is activated to rotate within the limit adjustment ring 7 on the side of the U-shaped connecting plate 6, thereby causing the electromagnetic rotating block 8 to drive the extension support column 9 to adjust the angle, so that the electric saw blade 13 fixed on the upper end of the adjustment support plate 12 can better cut the corn planting stalks.

[0025] Please see Figure 4 In this embodiment, a cutting frame 3 is fixedly installed on one side of the U-shaped support plate 1. An electric lifting column 4 is fixedly connected to the top of the cutting frame 3. A rotating shaft is provided inside the electric saw blade 13. The limit adjustment ring 7 and the fixed adjustment ring 10 are of the same type. A protective groove is opened at the bottom of the cutting frame 3. The cut stems enter the cutting frame 3 through the conveyor belt 2 at the top of the U-shaped support plate 1. The electric lifting column 4 is started, which drives the cutting blade 5 to cut the stems with air. The cut stems enter the crushing chamber 14 and are fully crushed by the crushing roller 15. The crushed stems are then sent into the collection box 16 by the airflow generated by the crushing roller 15.

[0026] During operation, according to the cutting requirements, the electromagnetic rotating block 8 is activated and rotated within the limiting adjustment ring 7 on the side of the U-shaped connecting plate 6. This causes the electromagnetic rotating block 8 to drive the extension support column 9 to adjust its angle, allowing the electric saw blade 13 fixed on the upper end of the adjusting support plate 12 to better cut the corn stalks. The cut stalks enter the cutting frame 3 via the conveyor belt 2 on the upper end of the U-shaped support plate 1. The electric lifting column 4 is then activated, causing the electric lifting column 4 to drive the cutting blade 5 to cut the stalks with air. The cut stalks enter the crushing chamber 14 and are thoroughly crushed by the crushing roller 15. The airflow generated by the crushing roller 15 then causes the crushed stalks to enter the collection box 16.

[0027] Through the above steps, modularization integrates functions such as collection and crushing into one device, improving efficiency and facilitating the replacement of modules with different functions to adapt to different processing needs. The automated processing using crushing rollers 15 and electric saw blades 13 reduces manual labor, increases processing speed, simplifies the operation process, and reduces costs. It can adapt to different corn planting conditions and straw processing needs, achieving a high degree of adaptability.

Claims

1. A corn stalk collection and crushing device, comprising a U-shaped support plate (1); characterized in that: It also includes a conveyor belt (2), a cutting blade (5), an electromagnetic rotating block (8), an electric saw blade (13), a crushing roller (15), and a collection box (16). The top of the U-shaped support plate (1) is equipped with a conveyor belt (2), the moving end of the electric lifting column (4) is fitted with a cutting blade (5), an electromagnetic rotating block (8) is set between two sets of limit adjustment rings (7), the top of the adjustment support plate (12) is equipped with an electric saw blade (13), the crushing chamber (14) is equipped with a crushing roller (15), and the other side of the crushing chamber (14) is fixedly installed with a collection box (16). The U-shaped support plate (1) is equipped with a conveyor belt (2), a cutting blade (5), an electromagnetic rotating block (8), an electromagnetic rotating block (9), a crushing roller (10), a collection box (16), and a collection box (16). On the other side, two sets of U-shaped connecting plates (6) are fixedly connected. Limit adjustment rings (7) are set on both sides inside the U-shaped connecting plates (6). An extension support column (9) is fixedly connected on one side of the electromagnetic rotating block (8). A fixed adjustment ring (10) is fixedly connected on one side of the extension support column (9). A locking ring block (11) is rotatably connected inside the fixed adjustment ring (10). An adjustment support plate (12) is fixedly connected between the two sets of locking ring blocks (11). An assembly work plate (17) is fixedly installed on the other side of the cutting frame (3). A crushing chamber (14) is fixedly installed at the top of the assembly work plate (17).

2. The corn stalk collecting and crushing device according to claim 1, characterized in that: A cutting frame (3) is fixedly installed on one side of the U-shaped support plate (1).

3. The corn stalk collecting and crushing device according to claim 2, characterized in that: The top of the cutting frame (3) is fixedly connected to an electric lifting column (4).

4. The corn stalk collecting and crushing device according to claim 1, characterized in that: The electric saw blade (13) has a rotating shaft inside.

5. The corn stalk collecting and crushing device according to claim 1, characterized in that: The limit adjustment ring (7) and the fixed adjustment ring (10) are of the same type.

6. The corn stalk collecting and crushing device according to claim 3, characterized in that: The cutting frame (3) has a protective groove at the bottom inside.