Plough shovel type carbon material mixer
By filling the outer tank of the carbon material mixer with sound insulation cotton and installing a damping mechanism inside, and by utilizing a combination design of transmission mechanism and vibrating screen, the problems of noise, vibration and mixing uniformity of the carbon material mixer are solved, achieving more efficient mixing and a more comfortable production environment.
Patent Information
- Application Number
- CN202422780350.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-14
AI Technical Summary
Existing carbon material mixers generate significant noise and vibration during operation, and the mixing uniformity is not ideal, affecting the production environment and product quality.
An outer tank is fitted around the mixing tank and filled with sound-insulating cotton. An internal damping mechanism is installed. The transmission mechanism drives the stirring blades in both directions. Combined with a vibrating screen, it can fully stir and mix, reduce noise and vibration, and improve the uniformity of mixing.
It effectively reduces noise and vibration, improves mixing uniformity, enhances production environment comfort and production efficiency, and reduces resource waste.
Smart Images

Figure CN223654807U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of plow-type carbon material mixers, and in particular to a plow-type carbon material mixer. Background Technology
[0002] In modern industrial production, mixing materials is a crucial process, and its efficiency and quality directly affect the performance of the final product. In the field of carbon material processing, the plow-type carbon material mixer, with its unique design and efficient mixing capabilities, has gradually become the preferred equipment for many enterprises. At the same time, as an important mixing device in modern industrial production, the plow-type carbon material mixer is widely used in many fields such as chemical, building materials, and metallurgy. However, with the continuous advancement of technology and the increasing production demands, current carbon material mixers are gradually revealing some problems and shortcomings in the production of battery carbon powder.
[0003] Existing carbon material mixers often generate significant noise and vibration during operation, which not only affects the comfort of the production environment but may also damage the equipment itself and surrounding facilities. Currently, some carbon material mixers suffer from insufficient mixing uniformity due to limitations in design structure or operating parameters. This is mainly manifested in uneven material distribution within the mixing chamber, with localized areas exhibiting excessively high or low material concentrations, thus affecting the quality of the final product. Utility Model Content
[0004] This utility model proposes a plow-type carbon material mixer, which solves the problems of noise and vibration in existing carbon material mixers and the need to improve the uniformity of mixing, which affect the quality of the final product.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A plow-type carbon material mixer includes an outer tank and a mixing tank. The outer tank is fitted over the mixing tank, and sound insulation cotton is filled between the outer tank and the mixing tank. Flanges are provided on both outer ends of the outer tank, and upright plates are installed on the outer sides of the flanges by multiple sets of bolts. A shock-absorbing mechanism is provided at the bottom of the upright plates. A feed hopper is provided on the outer top of the outer tank, and an installation box is provided on the inner side of the middle of the mixing tank. A transmission mechanism is provided inside the installation box, and a first rotating shaft and a second rotating shaft are respectively installed on the left and right sides of the installation box. A forward and reverse stirring mechanism is provided on the outer sides of the first and second rotating shafts, and a vibrating screen is provided below the stirring mechanism. An openable and closable discharge pipe is provided below the vibrating screen at the bottom of the outer tank.
[0007] Preferably, the damping mechanism includes a shock absorber, a support column, a support frame, a sliding hole, and a bolt. Support columns are provided on both sides above the bottom of the upright plate. A support frame is fitted on the outside of the support column, and a strip-shaped sliding hole is provided on the outside of the support frame. A threaded hole corresponding to the sliding hole is provided on the outside of the support column, and the bolt passes through the sliding hole and is connected to the threaded hole. Multiple sets of shock absorbers are installed in the middle of the support column.
[0008] Preferably, the transmission mechanism includes a drive motor, an inner bevel gear, and an outer bevel gear. The drive motor is connected to the top of the inner side of the mounting box. The inner bevel gear is installed at the output end of the drive motor. The outer bevel gear is provided on both sides of the inner bevel gear. The first rotating shaft and the second rotating shaft pass through the mounting box and are respectively connected to the outer bevel gear. The inner bevel gear and the outer bevel gear are meshed together.
[0009] Preferably, the stirring mechanism includes stirring blades and bearings with seats, and the first rotating shaft and the second rotating shaft are connected to the vertical plate through the bearings with seats. Multiple sets of stirring blades in the forward direction are installed on the outside of the first rotating shaft, and multiple sets of stirring blades in the reverse direction are installed on the outside of the second rotating shaft, forming a stirring structure by rotation.
[0010] Preferably, the vibrating screen includes a left clamping plate, a right clamping plate, springs, a push rod motor, and a through hole. The left clamping plate and the right clamping plate are respectively installed inside the mixing tank on the inner side of the vertical plate. The vibrating screen is arranged between the left clamping plate and the right clamping plate. Multiple sets of springs are installed between the inner side of the left clamping plate and the side of the vibrating screen. The middle part of the right clamping plate extends to the outer side of the vertical plate and is provided with a through hole. The push rod motor is arranged on the outer side of the vertical plate. The output end of the push rod motor is connected to the other side of the vibrating screen through the through hole.
[0011] Preferably, the discharge pipe includes a valve, and the valve is provided in the middle of the discharge pipe with a rotary opening and closing structure.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. The plow-type carbon material mixer has an installation box inside the middle of the mixing tank. The installation box contains a transmission mechanism. A first rotating shaft and a second rotating shaft are installed on the left and right sides of the installation box, respectively. The first and second rotating shafts are equipped with forward and reverse stirring mechanisms on their outer sides to fully stir the battery carbon powder raw materials, reduce the mixing and preparation time of the battery carbon powder raw materials, and the efficient plow shape and arrangement make the materials more fully stirred and mixed in the mixing tank.
[0014] 2. The outer tank is fitted onto the outside of the mixing tank. Sound insulation cotton is filled between the outer tank and the mixing tank, and a shock-absorbing mechanism is set at the bottom of the upright plate. Through the cooperation of the shock absorber and the support column, the transmission of vibration and noise is reduced. At the same time, the operating parameters of the equipment can be adjusted and optimized, so that the equipment operates in a more stable state and improves the comfort of the production environment.
[0015] 3. A vibrating screen is installed between the left and right clamping plates. Multiple sets of springs are installed between the inner side of the left clamping plate and the side of the vibrating screen. The right side is driven by the outer push rod motor, which makes the vibrating screen vibrate the carbon powder raw materials during the mixing process. This makes the carbon powder raw materials mix more thoroughly, reduces the mixing time to a certain extent, reduces the waste of resources, and achieves the effect of increasing production efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model.
[0017] Figure 2 This is a structural schematic diagram from another perspective of the disassembly of this utility model.
[0018] Figure 3 This is a front and side view of the structure of this utility model.
[0019] Figure 4 This is a schematic diagram of the structure of this utility model on the right side.
[0020] Labels in the diagram: 1. Outer tank; 2. Mixing tank; 3. Sound insulation cotton; 4. Flange; 5. Short bolt; 6. Vertical plate; 7. Feed hopper; 8. Mounting box; 9. First rotating shaft; 10. Second rotating shaft; 11. Vibrating screen; 12. Discharge pipe; 13. Shock absorber; 14. Support column; 141. Support frame; 142. Sliding hole; 143. Bolt; 15. Drive motor; 16. Inner bevel gear; 17. Outer bevel gear; 18. Agitator blade; 19. Bearing with seat; 20. Left clamping plate; 21. Right clamping plate; 22. Spring; 23. Push rod motor; 24. Through hole; 25. Valve. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Reference Figures 1-4This utility model provides a technical solution: a plow-type carbon material mixer, including an outer tank 1 and a mixing tank 2. The outer tank 1 is fitted onto the outside of the mixing tank 2, and sound insulation cotton 3 is filled between the outer tank 1 and the mixing tank 2 to reduce noise transmission and improve the comfort of the production environment. Flanges 4 are provided on both outer ends of the outer tank 1, and upright plates 6 are installed on the outside of the flanges 4 by multiple sets of short bolts 5. A shock-absorbing mechanism is provided at the bottom of the upright plates 6. A feed hopper 7 is provided on the outer top of the outer tank 1, and an installation box 8 is provided on the inner side of the middle of the mixing tank 2. A transmission mechanism is provided inside the installation box 8, and a first rotating shaft 9 and a second rotating shaft 10 are respectively installed on the left and right sides of the installation box 8. A forward and reverse stirring mechanism is provided on the outside of the first rotating shaft 9 and the second rotating shaft 10, and a vibrating screen 11 is provided below the stirring mechanism. An openable part is provided below the vibrating screen 11 at the bottom of the outer tank 1. The discharge pipe 12 and the vibrating screen 11 include a left clamping plate 20, a right clamping plate 21, a spring 22, a push rod motor 23, and a through hole 24. The left clamping plate 20 and the right clamping plate 21 are respectively installed inside the mixing tank 2 on the inner side of the vertical plate 6. The vibrating screen 11 is set between the left clamping plate 20 and the right clamping plate 21. Multiple sets of springs 22 are installed between the inner side of the left clamping plate 20 and the side of the vibrating screen 11. The middle of the right clamping plate 21 extends to the outer side of the vertical plate 6 and is provided with a through hole 24. The push rod motor 23 is set on the outer side of the vertical plate 6. The output end of the push rod motor 23 is connected to the other side of the vibrating screen 11 through the through hole 24, so that the carbon powder raw materials are mixed more thoroughly, reducing the mixing time to a certain extent, reducing the waste of resources, and achieving the effect of increasing production efficiency. The discharge pipe 12 includes a valve 25, and the valve 25 is set in the middle of the discharge pipe 12 with a rotary opening and closing structure.
[0023] Reference Figure 1 The damping mechanism includes shock absorbers 13, support columns 14, support frames 141, sliding holes 142, and bolts 143. Support columns 14 are provided on both sides above the bottom of the upright plate 6. Support frames 141 are fitted on the outside of the support columns 14, and strip-shaped sliding holes 142 are provided on the outside of the support frames 141. Threaded holes corresponding to the sliding holes 142 are provided on the outside of the support columns 14, and bolts 143 pass through the sliding holes 142 and are connected to the threaded holes. Multiple sets of shock absorbers 13 are installed in the middle of the support columns 14 to ensure reduced vibration transmission.
[0024] Reference Figure 3 The transmission mechanism includes a drive motor 15, an inner bevel gear 16, and an outer bevel gear 17. The drive motor 15 is connected to the top of the inner side of the mounting box 8. The inner bevel gear 16 is installed at the output end of the drive motor 15, and the outer bevel gear 17 is respectively provided on both sides of the inner bevel gear 16. The first rotating shaft 9 and the second rotating shaft 10 pass through the mounting box 8 and are respectively connected to the outer bevel gear 17. The inner bevel gear 16 and the outer bevel gear 17 are meshed and connected to stabilize the output kinetic energy and ensure more thorough stirring and mixing.
[0025] Reference Figure 3 , Figure 4 The stirring mechanism includes stirring blades 18 and bearings 19. The first rotating shaft 9 and the second rotating shaft 10 are connected to the vertical plate 6 through the bearings 19. Multiple sets of stirring blades 18 in the forward direction are installed on the outside of the first rotating shaft 9, and multiple sets of stirring blades 18 in the reverse direction are installed on the outside of the second rotating shaft 10. By rotating, they form a stirring structure to fully stir the battery carbon powder raw materials, reducing the mixing and preparation time of the battery carbon powder raw materials. The efficient shape and arrangement of the plow blades allow the materials to be more fully stirred and mixed in the mixing tank 2.
[0026] Specifically, in use, the plow-type carbon material mixer is first placed at the work site, then the valve 25 of the discharge pipe 12 is closed, and then the staff pours the battery carbon powder raw material into the feed hopper 7.
[0027] During operation, the drive motor 15 inside the mounting box 8 is started. The drive motor 15 drives the inner bevel gear 16 to drive the outer bevel gear 17 and the connected first rotating shaft 9 and second rotating shaft 10 to rotate. This causes the first rotating shaft 9 to be equipped with multiple sets of plow-shaped stirring blades 18 in the positive direction, and the second rotating shaft 10 to be equipped with multiple sets of plow-shaped stirring blades 18 in the opposite direction, so as to carry out high-speed rotation stirring and mixing. Then, the outer tank 1 is fitted onto the outside of the mixing tank 2, and the space between the outer tank 1 and the mixing tank 2 is filled with sound insulation cotton 3 and the bottom of the upright plate 6 is equipped with a shock absorption mechanism that works through the shock absorber 13 and the support column 14 to reduce the transmission of vibration and noise.
[0028] Next, a vibrating screen 11 is set between the left clamping plate 20 and the right clamping plate 21. Multiple sets of springs 22 are installed between the inner side of the left clamping plate 20 and the side of the vibrating screen 11. The right side is pushed by the push rod motor 23 on the outside, so that the vibrating screen 11 vibrates the carbon powder raw material during the mixing process, so that the carbon powder raw material is mixed more thoroughly, reducing the mixing time to a certain extent, reducing the waste of resources, and achieving the effect of increasing production efficiency. Finally, the discharge pipe 12 is opened through the valve 25 to discharge the stirred and mixed battery carbon powder.
[0029] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A plow-type carbon material mixer, comprising an outer tank (1) and a mixing tank (2), characterized in that, The outer tank (1) is fitted on the outside of the mixing tank (2), and the space between the outer tank (1) and the mixing tank (2) is filled with sound insulation cotton (3). Flanges (4) are provided on both sides of the outer tank (1), and a vertical plate (6) is installed on the outside of the flange (4) by multiple sets of short bolts (5). A damping mechanism is provided at the bottom of the vertical plate (6). A feed hopper (7) is provided on the top outside of the outer tank (1), and an installation box (8) is provided on the inner side of the middle of the mixing tank (2). A transmission mechanism is provided inside the installation box (8), and a first rotating shaft (9) and a second rotating shaft (10) are installed on the left and right sides of the installation box (8), respectively. A stirring mechanism in both directions is provided on the outside of the first rotating shaft (9) and the second rotating shaft (10), and a vibrating screen (11) is provided below the stirring mechanism. An openable discharge pipe (12) is provided below the vibrating screen (11) at the bottom of the outer tank (1).
2. The plow-type carbon material mixer according to claim 1, characterized in that, The damping mechanism includes a shock absorber (13), a support column (14), a support frame (141), a sliding hole (142), and a bolt (143). The support column (14) is provided on both sides above the bottom of the upright plate (6). The support frame (141) is sleeved on the outside of the support column (14), and the support frame (141) is provided on the outside of the support frame (141). The support column (14) is provided with a threaded hole corresponding to the sliding hole (142), and the bolt (143) passes through the sliding hole (142) and is connected to the threaded hole. Multiple sets of shock absorbers (13) are installed in the middle of the support column (14).
3. The plow-type carbon material mixer according to claim 1, characterized in that, The transmission mechanism includes a drive motor (15), an inner bevel gear (16), and an outer bevel gear (17). The drive motor (15) is connected to the top of the inner side of the mounting box (8). The inner bevel gear (16) is installed at the output end of the drive motor (15). The outer bevel gear (17) is provided on both sides of the inner bevel gear (16). The first rotating shaft (9) and the second rotating shaft (10) pass through the mounting box (8) and are respectively connected to the outer bevel gear (17). The inner bevel gear (16) and the outer bevel gear (17) are meshed together.
4. The plow-type carbon material mixer according to claim 1, characterized in that, The stirring mechanism includes stirring blades (18) and bearings (19). The first rotating shaft (9) and the second rotating shaft (10) are connected to the vertical plate (6) through the bearings (19). Multiple sets of stirring blades (18) in the positive direction are installed on the outside of the first rotating shaft (9), and multiple sets of stirring blades (18) in the opposite direction are installed on the outside of the second rotating shaft (10). The stirring structure is formed by rotation.
5. The plow-type carbon material mixer according to claim 1, characterized in that, The vibrating screen (11) includes a left clamping plate (20), a right clamping plate (21), a spring (22), a push rod motor (23), and a through hole (24). The left clamping plate (20) and the right clamping plate (21) are respectively installed inside the mixing tank (2) on the inner side of the vertical plate (6). The vibrating screen (11) is arranged between the left clamping plate (20) and the right clamping plate (21). Multiple sets of springs (22) are installed between the inner side of the left clamping plate (20) and the side of the vibrating screen (11). The middle part of the right clamping plate (21) extends to the outer side of the vertical plate (6) and is provided with a through hole (24). The push rod motor (23) is arranged on the outer side of the vertical plate (6). The output end of the push rod motor (23) is connected to the other side of the vibrating screen (11) through the through hole (24).
6. The plow-type carbon material mixer according to claim 1, characterized in that, The discharge pipe (12) includes a valve (25), and the valve (25) is provided in the middle of the discharge pipe (12) and has a rotating opening and closing structure.