Anti-caking stirrer for feed mixing

Abstract

The utility model discloses an anti-caking stirrer for feed mixing, which relates to the technical field of stirring devices and comprises a stirring bin, the inner bottom surface of the stirring bin is funnel-shaped, a controller is fixedly mounted on the outer wall of the stirring bin, and a connecting bridge is fixedly connected to the inner wall of the top of the stirring bin. The connecting bridge is fixedly connected with a stirring mechanism, the bottom of the stirring bin is fixedly connected with a vibration mechanism, in the process that the stirring mechanism stirs and mixes raw materials, the controller controls the vibration motors to start, and the two vibration motors drive the stirring bin to vibrate; the vibration frequency of the stirring bin can be increased, the stirring bin vibrates to drive the raw materials in the stirring bin to vibrate, so that the caking raw materials are scattered through vibration, the mixing efficiency can be improved, the anti-caking effect is achieved, and the problems that the caking raw materials exist in the stirring process of an existing stirring machine, and the feed quality is affected are solved.

Description

Technical Field

[0001] This utility model relates to the field of mixing device technology, and in particular to an anti-caking mixer for feed mixing. Background Technology

[0002] The feed production process includes steps such as raw material procurement, raw material cleaning, raw material crushing, batching, mixing and granulation. Among them, the raw material mixing stage requires the use of a feed mixer.

[0003] Currently, most existing feed mixing machines adopt the following technologies;

[0004] Mechanical mixing technology, including paddle mixing: This is the most common type, where multiple paddles are installed inside the mixer. The paddles come in various shapes, such as flat paddles, folded paddles, and propellers.

[0005] Variable speed mixing technology: Many modern feed mixers are equipped with variable speed devices, which can adapt to different types of feed ingredients and different mixing requirements by changing the rotation speed of the mixing paddle.

[0006] Currently, the following problems have been found when existing mixers are used in feed production;

[0007] To achieve nutritional balance, most existing feeds require the mixing and processing of multiple raw materials, including many components that are prone to caking due to moisture, such as certain mineral additives and protein raw materials. During the mixing process of existing ordinary mixers, due to the lack of targeted anti-caking design, these easily caking raw materials are prone to caking when they encounter humid air or when local heat is generated by friction during the mixing process. These caking not only make it difficult to disperse evenly in the feed, resulting in uneven distribution of feed components, but also affect the balanced nutrition obtained by livestock, and thus affect the quality of the finished feed product. Utility Model Content

[0008] To address the shortcomings of existing technologies, this utility model provides an anti-caking mixer for feed mixing, which solves the problem that existing mixers do not have an anti-caking mechanism, resulting in caking of raw materials during the mixing process and affecting feed quality.

[0009] To achieve the above objectives, this utility model provides the following technical solution:

[0010] An anti-caking mixer for feed mixing includes a mixing chamber with a funnel-shaped inner bottom surface. A controller is fixedly installed on the outer wall of the mixing chamber. A connecting bridge is fixedly connected to the inner wall of the top of the mixing chamber, and a mixing mechanism is fixedly connected to the connecting bridge. A vibration mechanism is fixedly connected to the bottom of the mixing chamber. The mixing mechanism includes a drive motor electrically connected to the controller. The vibration mechanism includes a vibration component and two vibration motors. The vibration component includes a mounting ring.

[0011] Preferably, a feeding pipe is fixedly installed at the bottom of the mixing chamber, and an electromagnetic discharge valve is fixedly installed in the middle section of the feeding pipe. The electromagnetic discharge valve is electrically connected to the controller.

[0012] Preferably, six limiting rings are evenly distributed on the outer wall of the bottom of the mixing chamber.

[0013] Preferably, the drive motor is fixedly connected to the connecting bridge, the output end of the drive motor is fixedly connected to a stirring shaft, and a number of stirring blades are fixedly connected to the surface of the stirring shaft, wherein scrapers are fixedly connected to both ends of three of the stirring blades.

[0014] Preferably, the scraper is in contact with the inner wall of the mixing chamber.

[0015] Preferably, the bottom of the mounting ring is fixedly connected to four support legs, the top surface of the mounting ring is fixedly connected to eight support springs, and the top surface of the mounting ring is evenly distributed with six limit rods.

[0016] Preferably, the six limiting rods are slidably sleeved with the six limiting rings respectively, and the eight supporting springs are fixedly connected to the bottom surface of the mixing chamber on the side away from the mounting ring.

[0017] Preferably, two vibration motors are installed on both sides of the feeding pipe, both vibration motors are fixedly connected to the bottom surface of the mixing chamber, and both vibration motors are electrically connected to the controller.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] I. This application, by incorporating a vibration mechanism, allows the controller to simultaneously start two vibration motors during the mixing process of the raw materials. These two motors drive the mixing chamber to vibrate. Since eight support springs are fixedly connected to the bottom of the mixing chamber, the vibration frequency of the mixing chamber is amplified. The vibration of the mixing chamber causes the raw materials inside to vibrate, which disperses clumps of raw materials and improves mixing efficiency. This application achieves the effect of preventing clumping and solves the problem of existing mixers producing clumps of raw materials during the mixing process, which affects feed quality.

[0020] Second, this application, by setting up a vibration mechanism, after the feed is mixed, the controller controls the electromagnetic unloading valve to open, unloading the mixed raw materials. During unloading, two vibration motors are started, driving the mixing chamber to vibrate, so that the internal raw materials are discharged from the feeding pipe at an accelerated speed, thus enabling this application to have the effect of accelerating unloading. Attached Figure Description

[0021] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0022] Figure 1 This is a side view of the overall structure of this utility model;

[0023] Figure 2 This is a bottom view of the overall structure of this utility model;

[0024] Figure 3 This is a bottom view of the mixing chamber of this utility model;

[0025] Figure 4 This is a structural diagram of the vibration component of this utility model;

[0026] Figure 5 This is a structural diagram of the stirring mechanism of this utility model.

[0027] Legend: 1. Mixing chamber; 2. Mixing mechanism; 3. Vibration assembly; 4. Vibration motor; 101. Controller; 102. Connecting bridge; 103. Limiting ring; 104. Feeding pipe; 105. Electromagnetic discharge valve; 201. Drive motor; 202. Mixing shaft; 203. Mixing blade; 204. Scraper; 301. Mounting ring; 302. Support leg; 303. Support spring; 304. Limiting rod. Detailed Implementation

[0028] This application provides an anti-caking mixer for feed mixing, which effectively solves the problem that existing mixers do not have an anti-caking mechanism, resulting in caking of raw materials during the mixing process and affecting feed quality.

[0029] Example

[0030] The technical solution in this application embodiment effectively solves the technical problem that existing mixers do not have an anti-caking mechanism, resulting in raw materials caking during the mixing process and affecting feed quality. The overall idea is as follows:

[0031] To address the problems existing in the prior art, this utility model provides an anti-caking mixer for feed mixing, including a mixing chamber 1. The inner bottom surface of the mixing chamber 1 is funnel-shaped. A controller 101 is fixedly installed on the outer wall of the mixing chamber 1. A connecting bridge 102 is fixedly connected to the inner wall of the top of the mixing chamber 1. A mixing mechanism 2 is fixedly connected to the connecting bridge 102. A vibration mechanism is fixedly connected to the bottom of the mixing chamber 1. The mixing mechanism 2 includes a drive motor 201, which is electrically connected to the controller 101. The vibration mechanism includes a vibration component 3 and two vibration motors 4. The vibration component 3 includes a mounting ring 301.

[0032] A feeding pipe 104 is fixedly installed at the bottom of the mixing chamber 1, and an electromagnetic discharge valve 105 is fixedly installed in the middle section of the feeding pipe 104. The electromagnetic discharge valve 105 is electrically connected to the controller 101.

[0033] Six limiting rings 103 are evenly distributed on the outer wall of the bottom of the mixing chamber 1.

[0034] The drive motor 201 is fixedly connected to the connecting bridge 102. The output end of the drive motor 201 is fixedly connected to the stirring shaft 202. Several stirring blades 203 are fixedly connected to the surface of the stirring shaft 202. Scrapers 204 are fixedly connected to both ends of three of the stirring blades 203.

[0035] The scraper 204 is in contact with the inner wall of the mixing chamber 1.

[0036] The bottom of the mounting ring 301 is fixedly connected to four support legs 302, the top surface of the mounting ring 301 is fixedly connected to eight support springs 303, and the top surface of the mounting ring 301 is evenly distributed with six limiting rods 304.

[0037] The six limiting rods 304 are slidably sleeved with the six limiting rings 103 respectively, and the eight supporting springs 303 are fixedly connected to the bottom surface of the mixing chamber 1 on the side away from the mounting ring 301.

[0038] Two vibration motors 4 are respectively installed on both sides of the feeding pipe 104. Both vibration motors 4 are fixedly connected to the bottom surface of the mixing chamber 1. Both vibration motors 4 are electrically connected to the controller 101.

[0039] Working principle:

[0040] The first step is to pour the proportioned raw materials into the mixing chamber 1. Then, the controller 101 controls the drive motor 201 to start. The drive motor 201 drives the stirring shaft 202 to rotate, and the stirring shaft 202 drives the stirring blade 203 to rotate. The stirring blade 203 stirs and mixes the raw materials inside. The scraper 204 scrapes the inner wall of the mixing chamber 1 to prevent sticking.

[0041] In the second step, during the mixing process of the stirring mechanism 2, the controller 101 simultaneously controls the two vibration motors 4 to start. The two vibration motors 4 drive the mixing chamber 1 to vibrate. Since the bottom of the mixing chamber 1 is fixedly connected with eight support springs 303, the vibration frequency of the mixing chamber 1 will be amplified. The vibration of the mixing chamber 1 drives the internal raw materials to vibrate, which disperses the clumps of raw materials and improves the mixing efficiency. The limiting rod 304 and the limiting ring 103 cooperate to limit the position and prevent the mixing chamber 1 from deviating from its position.

[0042] Third, after the feed is mixed, the controller 101 controls the electromagnetic unloading valve 105 to open, unloading the mixed raw materials. During unloading, the two vibration motors 4 are started, driving the mixing chamber 1 to vibrate, so that the internal raw materials are discharged from the feeding pipe 104 at an accelerated speed. At the same time, the stirring mechanism 2 is started, scraping the inner wall of the mixing chamber 1 to prevent the raw materials from sticking to the wall.

[0043] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A feed mixing anti-caking mixer, comprising a mixing chamber (1), wherein the inner bottom surface of the mixing chamber (1) is funnel-shaped, and a controller (101) is fixedly installed on the outer wall of the mixing chamber (1), characterized in that, A connecting bridge (102) is fixedly connected to the inner wall of the top of the mixing chamber (1), and a stirring mechanism (2) is fixedly connected to the connecting bridge (102). A vibration mechanism is fixedly connected to the bottom of the mixing chamber (1). The stirring mechanism (2) includes a drive motor (201); The vibration mechanism includes a vibration assembly (3) and two vibration motors (4); The vibration assembly (3) includes a mounting ring (301).

2. The feed mixing anti-caking mixer as described in claim 1, characterized in that: The bottom of the mixing chamber (1) is fixedly provided with a feeding pipe (104), and an electromagnetic unloading valve (105) is fixedly installed in the middle section of the feeding pipe (104).

3. The feed mixing anti-caking mixer as described in claim 2, characterized in that: The bottom outer wall of the mixing chamber (1) is evenly distributed with six limiting rings (103).

4. The feed mixing anti-caking mixer as described in claim 3, characterized in that: The drive motor (201) is fixedly connected to the connecting bridge (102). The output end of the drive motor (201) is fixedly connected to the stirring shaft (202). The surface of the stirring shaft (202) is fixedly connected to the stirring blade (203). Both ends of the stirring blade (203) are fixedly connected to the scraper (204).

5. The feed mixing anti-caking mixer as described in claim 4, characterized in that: The scraper (204) is in contact with the inner wall of the mixing chamber (1).

6. The feed mixing anti-caking mixer as described in claim 5, characterized in that: The bottom of the mounting ring (301) is fixedly connected to four support legs (302), the top surface of the mounting ring (301) is fixedly connected to eight support springs (303), and the top surface of the mounting ring (301) is evenly distributed with six limiting rods (304).

7. The feed mixing anti-caking mixer as described in claim 6, characterized in that: The six limiting rods (304) are slidably sleeved with the six limiting rings (103), and the eight supporting springs (303) are fixedly connected to the bottom surface of the mixing chamber (1) on the side away from the mounting ring (301).

8. The feed mixing anti-caking mixer as described in claim 2, characterized in that: The two vibration motors (4) are respectively installed on both sides of the feeding pipe (104), and both vibration motors (4) are fixedly connected to the bottom surface of the mixing chamber (1).

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