Mixing device for producing vinasse powder organic fertilizer
By introducing mixing and crushing components into the distillers' grains powder organic fertilizer production device, the problem of uneven nutrient distribution is solved, achieving uniformity and stability of organic fertilizer, promoting healthy plant growth, reducing production costs and minimizing environmental pollution.
Patent Information
- Application Number
- CN202422635420.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Existing organic fertilizer production equipment using distiller's grains powder suffers from uneven nutrient distribution during the mixing process, leading to an imbalance in soil nutrient supply, which affects plant growth and development and increases production costs.
The system employs a mixing component and a crushing component. A rotating shaft drives a mixing rod and a gear system to fully mix the raw materials and crush large particles, ensuring a uniform distribution of nutrients.
It achieves uniformity of nutrient composition in organic fertilizers, ensures normal plant growth and development, reduces production costs, reduces screening and rework processes, and reduces fertilizer waste and environmental pollution.
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Figure CN223654895U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mixing device technical field, especially in kind of organic fertilizer production with mixing device of vinasse powder agent. BACKGROUND
[0002] Vinasse powder agent organic fertilizer is a kind of powder organic fertilizer made after processing with vinasse as main raw material, vinasse powder agent organic fertilizer contains a large amount of organic matter, nitrogen, phosphorus, potassium and other nutrient elements, and various trace elements and beneficial microorganisms, these nutrient ingredients can provide sufficient nutrients for soil, promote the growth and development of plants, vinasse powder agent organic fertilizer needs to be mixed according to certain proportion before production, and stirred uniformly.
[0003] In the patent document with the announcement number CN216799642U kind of organic fertilizer production with mixing device, including mixing tank and the feeding pipe fixed in the one side of mixing tank, the outer end of feeding pipe is fixedly connected with the feeding hopper, the top of mixing tank is fixedly connected with fixed support, driving mechanism is arranged on the fixed support, driving mechanism one side is provided with transmission assembly, transmission assembly is provided with the stirring rod for mixing and stirring material under the drive of driving mechanism, the device is rotated by driving the first bevel gear, the meshing relationship of first bevel gear and second bevel gear, third bevel gear makes shaft and shaft tube reverse rotation simultaneously, stirring rod is rotated by shaft tube, and the material in mixing tank is mixed, since the mass of caked material is greater than that of small particle material, the centrifugal force received by caked material is greater and adheres to the inner wall of mixing tank, and the caked material gradually falls in the periphery of bottom disc under the action of gravity, with the rotation of material, material enters guide channel from guide hole, and is gathered into broken material cavity along the arc slope of guide channel, and is broken by double-rotation broken material mechanism;But the above patent document still has the following defects in the implementation process:
[0004] The device can only be simply stirred when stirring raw materials, since vinasse needs to be mixed with other raw materials, the latter raw material is above the former raw material, and simple stirring cannot mix the raw material at the bottom with other raw materials sufficiently, not only can cause uneven distribution of nutrient ingredients of produced organic fertilizer, but also can cause unbalanced nutrient supply in soil after application, cannot meet the demand of plants for various nutrient elements, affect the normal growth and development of plants, and if mixing is insufficient, product quality is unstable, needs to be screened, reworked and the like, further increase production cost, therefore, we propose a kind of mixing device for vinasse powder agent organic fertilizer production to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model discloses a main purpose lies in providing a kind of mixture device for distiller's grains powder organic fertilizer production, above-mentioned problems can be effectively solved.
[0006] To achieve the above object, the utility model takes technical scheme as follows:
[0007] A kind of mixture device for distiller's grains powder organic fertilizer production, including mixing barrel, the outer surface of the mixing barrel is fixedly connected with several support legs, two circular grooves are set in the top of the mixing barrel, the inner wall of two the circular grooves is fixedly connected with feed hopper, the bottom of the mixing barrel is fixedly connected with discharge pipe, the inside of two the feed hopper is provided with crushing assembly, the inside of the mixing barrel is provided with mixing assembly.
[0008] Preferably, the mixing assembly includes a rotating shaft, the top outer surface of the rotating shaft is rotatably connected with the inner wall of the mixing barrel, the top of the mixing barrel is fixedly connected with a motor, the output end of the motor is fixedly connected with the rotating shaft, and the outer surface of the rotating shaft is fixedly connected with a rotating frame.
[0009] Preferably, the outer surface of the rotating shaft is fixedly connected with a plurality of mixing rods, and the plurality of mixing rods are located below the rotating frame; the left end and the right end of the rotating frame are fixedly connected with cleaning rods; and the ends of the two cleaning rods away from each other are in contact with the inner wall of the mixing barrel.
[0010] Preferably, two circular grooves are formed in the rotating frame, two the inner walls of the circular grooves are rotatably connected with shafts one, the top of two the shafts one is fixedly connected with gears one, the outer surface of two the shafts one is fixedly connected with helical blades, the inner wall of the mixing barrel is fixedly connected with a plurality of connecting blocks, the ends of the plurality of connecting blocks close to the center of the mixing barrel are fixedly connected with an inner ring gear, and the inner surface of the inner ring gear is meshingly connected with the sides of the two gears one away from each other.
[0011] Preferably, the two crushing assemblies are symmetrically arranged with the center of the mixing barrel as the center, the crushing assembly includes two fixed frames, the inner walls of the two fixed frames are fixedly connected with the inner walls of the same side feed hoppers, the inner walls of the two fixed frames are rotatably connected with shafts two, and the outer surface of the shafts two is fixedly connected with a plurality of crushing knives.
[0012] Preferably, the outer surface of the bottom of the shafts two is fixedly connected with a plurality of connecting rods, and the ends of the plurality of connecting rods away from the shafts two are fixedly connected with an outer ring gear.
[0013] Preferably, the outer surface of the rotating shaft is fixedly connected with a gear two, the gear two is located above the rotating frame, and the side of the outer ring gear close to the rotating shaft is meshingly connected with the outer surface of the gear two.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. This utility model, by setting up a mixing component, specifically by turning on the motor to drive the rotating shaft to rotate, allows the raw materials first put into the mixing tank to be turned upwards. This not only makes the nutrient composition of the produced organic fertilizer more uniform, but also continuously provides nutrients to the plants, avoiding insufficient or excessive nutrient supply and ensuring normal plant growth and development. Furthermore, due to the stable product quality and improved qualification rate, it reduces the cost of subsequent processing steps such as screening and rework, thereby reducing production costs.
[0016] 2. This utility model, by setting up a crushing component, specifically, the rotating shaft drives two external gear rings to rotate simultaneously with the rotation of the rotating shaft, which can crush some larger particles and clumps in the distiller's grains powder. This not only ensures that the composition of the organic fertilizer produced from the distiller's grains powder is consistent throughout, ensuring that the roots of plants in different parts receive the same nutrient supply and promoting balanced overall growth, but also reduces fertilizer waste and lowers agricultural production costs due to stable fertilizer effects. At the same time, it also plays a positive role in environmental protection by reducing soil and water pollution caused by excessive fertilization. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the mixing tank of this utility model;
[0019] Figure 3 For the present utility model Figure 2 A magnified structural diagram of A in the middle;
[0020] Figure 4 This is a schematic diagram of the overall structure of the cleaning rod of this utility model;
[0021] Figure 5 This is a front cross-sectional view of the feed hopper of this utility model.
[0022] In the diagram: 1. Mixing bucket; 11. Support leg; 12. Feed hopper; 13. Discharge pipe; 2. Mixing assembly; 21. Rotating shaft; 22. Motor; 23. Rotating frame; 231. Rotating shaft one; 232. Gear one; 233. Spiral blade; 234. Cleaning rod; 235. Internal gear ring; 236. Connecting block; 24. Mixing rod; 3. Crushing assembly; 31. Fixing frame; 32. Rotating shaft two; 33. Crushing blade; 34. Connecting rod; 35. External gear ring; 4. Gear two. Detailed Implementation
[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0024] Example 1
[0025] like Figures 1-5 As shown, a mixing device for producing organic fertilizer from distiller's grains powder includes a mixing tank 1. Several support legs 11 are fixedly connected to the outer surface of the mixing tank 1. Two circular grooves are opened on the top of the mixing tank 1. Feed hoppers 12 are fixedly connected to the inner walls of the two circular grooves. A discharge pipe 13 is fixedly connected to the bottom of the mixing tank 1. The device is characterized in that: a crushing component 3 is provided inside the two feed hoppers 12, and a mixing component 2 is provided inside the mixing tank 1.
[0026] The discharge pipe 13 is equipped with a discharge valve, which includes a valve body, a valve core, a drive device, and a control element. When it is necessary to discharge materials, the control system sends a signal, and the drive device (such as an electric actuator, a pneumatic actuator, etc.) is activated to open the valve, so that the mixed lees powder organic fertilizer flows out of the discharge pipe under the action of gravity.
[0027] Specifically, in order to achieve a more uniform nutrient composition in the produced organic fertilizer, refer to... Figure 2 and Figure 4 In this embodiment, the mixing assembly 2 includes a rotating shaft 21, the top outer surface of the rotating shaft 21 is rotatably connected to the inner wall of the mixing barrel 1, a motor 22 is fixedly connected to the top of the mixing barrel 1, the output end of the motor 22 is fixedly connected to the top of the rotating shaft 21, and a rotating frame 23 is fixedly connected to the outer surface of the rotating shaft 21.
[0028] Further reading Figure 2 and Figure 4 In this embodiment, a plurality of mixing rods 24 are fixedly connected to the outer surface of the rotating shaft 21. The plurality of mixing rods 24 are all located below the rotating frame 23. Cleaning rods 234 are fixedly connected to the left and right ends of the rotating frame 23. The ends of the two cleaning rods 234 that are far apart from each other are in contact with the inner wall of the mixing barrel 1.
[0029] During implementation, the motor 22 is turned on to drive the rotating shaft 21 to rotate. As the rotating shaft 21 rotates, it will drive the rotating frame 23 and several mixing rods 24 to rotate. As the rotating frame 23 rotates, it will drive the cleaning rods 234 at both ends to rotate on the inner wall surface of the mixing barrel 1, so that the raw materials will not stick to the inner wall surface of the mixing barrel 1.
[0030] Further reading Figure 3 and Figure 4In this embodiment, the rotating frame 23 has two circular grooves inside, and the inner walls of the two circular grooves are rotatably connected to a rotating shaft 231. The top of the two rotating shafts 231 is fixedly connected to a gear 232, and the outer surface of the two rotating shafts 231 is fixedly connected to a spiral blade 233. The inner wall of the mixing tank 1 is fixedly connected to several connecting blocks 236. The end of the several connecting blocks 236 near the center of the mixing tank 1 is fixedly connected to an internal gear ring 235. The inner surface of the internal gear ring 235 meshes with the side of the two gears 232 that are far apart from each other.
[0031] During implementation, when the rotating frame 23 rotates, it drives two gears 232 to rotate through the internal gear ring 235. The rotation of gears 232 drives the rotating shaft 231 to rotate. The rotation of the rotating shaft 231 drives the spiral blades 233 to rotate, so that the raw materials first put into the mixing tank 1 can be driven upward and turned over, so that the raw materials can be fully mixed with other organic additives. This not only makes the nutrient composition of the produced organic fertilizer more uniform, but also continuously provides nutrients to the plants, avoiding insufficient or excessive nutrient supply and ensuring that the plants can grow and develop normally. Moreover, due to the stable product quality and improved qualification rate, the cost of subsequent processing links such as screening and rework is reduced, thus reducing production costs.
[0032] Example 2
[0033] This embodiment adds a crushing component based on embodiment one.
[0034] Specifically, in order to break down larger clumps of lees powder, please refer to... Figure 2 and Figure 5 In this embodiment, the two crushing components 3 are symmetrically arranged with the center of the mixing tank 1. The crushing component 3 includes two fixing frames 31. The triangles of the two fixing frames 31 are fixedly connected to the inner wall of the feed hopper 12 on the same side. The inner walls of the two fixing frames 31 are rotatably connected to a rotating shaft 32. A plurality of crushing blades 33 are fixedly connected to the outer surface of the rotating shaft 32.
[0035] Further reading Figure 5 In this embodiment, a plurality of connecting rods 34 are fixedly connected to the bottom outer surface of the second rotating shaft 32, and an external gear ring 35 is fixedly connected to one end of the plurality of connecting rods 34 away from the second rotating shaft 32.
[0036] Further reading Figure 2 In this embodiment, a second gear 4 is fixedly connected to the outer surface of the rotating shaft 21. The second gear 4 is located above the rotating frame 23, and the outer gear ring 35 is meshed with the outer surface of the second gear 4 on the side near the rotating shaft 21.
[0037] During implementation, the rotation of the rotating shaft 21 drives the rotation of the second gear 4, which in turn drives the rotation of two external gear rings 35. The rotation of the external gear rings 35 drives the rotation of the second rotating shaft 32 through several connecting rods 34. The rotation of the second rotating shaft 32 drives the rotation of several crushing blades 33, which crushes some of the larger particles and clumps in the distiller's grains powder. This not only ensures that the composition of the organic fertilizer produced from the distiller's grains powder is consistent throughout, ensuring that the roots of plants in different parts receive the same nutrient supply and promoting balanced overall growth, but also reduces fertilizer waste and lowers agricultural production costs. It also plays a positive role in environmental protection by reducing soil and water pollution caused by excessive fertilization.
[0038] The working principle of this utility model is as follows: When it is necessary to produce organic fertilizer from distiller's grains powder, firstly, distiller's grains powder and other organic additives are respectively fed into the mixing tank 1 through two feeding hoppers 12. The motor 22 is turned on, driving the rotating shaft 21 to rotate. Simultaneously, the rotating shaft 21 rotates, driving the rotating frame 23 and several mixing rods 24 to rotate. When the rotating frame 23 rotates, it drives two gears 232 to rotate through the internal gear ring 235. Simultaneously, the gears 232 rotate, driving the rotating shaft 231 to rotate. The rotation of the rotating shaft 231 drives the spiral blades 233 to rotate, causing the raw materials initially fed into the mixing tank 1 to be moved upwards and thoroughly mixed with the other organic additives. This not only makes the produced organic fertilizer more uniform in its nutrient composition, but also ensures a continuous supply of nutrients to the plants, preventing nutrient deficiency or excess, and guaranteeing the plants' healthy growth. Normal growth and development, and due to stable product quality and improved pass rate, the cost of subsequent processing links such as screening and rework is reduced, thus reducing production costs. When the rotating shaft 21 rotates, it drives the gear 4 to rotate. When the gear 4 rotates, it drives the two external gear rings 35 to rotate. When the external gear rings 35 rotate, they drive the rotating shaft 32 to rotate through several connecting rods 34. When the rotating shaft 32 rotates, it drives several crushing blades 33 to rotate, so that some larger particles and clumps in the distillers' grains powder can be crushed. This not only ensures that the composition of the organic fertilizer produced by the distillers' grains powder is consistent in all parts, ensuring that the roots of plants in different parts can obtain the same nutrient supply and promoting the overall balance of growth, but also reduces fertilizer waste and lowers agricultural production costs. At the same time, it also plays a positive role in environmental protection, reducing soil and water pollution caused by excessive fertilization.
[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A mixing device for producing organic fertilizer from distiller's grains powder, comprising a mixing tank (1), wherein a plurality of supporting legs (11) are fixedly connected to the outer surface of the mixing tank (1), and two circular grooves are formed on the top of the mixing tank (1), wherein a feed hopper (12) is fixedly connected to the inner wall of each of the two circular grooves, and a discharge pipe (13) is fixedly connected to the bottom of the mixing tank (1), characterized in that: Both of the feeding hoppers (12) are equipped with crushing components (3), and the mixing hopper (1) is equipped with mixing components (2). The mixing assembly (2) includes a rotating shaft (21), the top outer surface of the rotating shaft (21) is rotatably connected to the inner wall of the mixing barrel (1), a motor (22) is fixedly connected to the top of the mixing barrel (1), the output end of the motor (22) is fixedly connected to the top of the rotating shaft (21), and a rotating frame (23) is fixedly connected to the outer surface of the rotating shaft (21). A plurality of mixing rods (24) are fixedly connected to the outer surface of the rotating shaft (21). The plurality of mixing rods (24) are located below the rotating frame (23). Cleaning rods (234) are fixedly connected to the left and right ends of the rotating frame (23). The ends of the two cleaning rods (234) that are far apart from each other are in contact with the inner wall of the mixing bucket (1). The two crushing components (3) are symmetrically arranged with the center of the mixing bucket (1). The crushing component (3) includes two fixed frames (31). The triangles of the two fixed frames (31) are fixedly connected to the inner wall of the feed hopper (12) on the same side. The inner walls of the two fixed frames (31) are rotatably connected to a rotating shaft (32). Several crushing blades (33) are fixedly connected to the outer surface of the rotating shaft (32).
2. The mixing device for producing organic fertilizer from distiller's grains powder according to claim 1, characterized in that: The rotating frame (23) has two circular grooves inside. The inner walls of the two circular grooves are rotatably connected to a rotating shaft (231). The top of the two rotating shafts (231) is fixedly connected to a gear (232). The outer surfaces of the two rotating shafts (231) are fixedly connected to a spiral blade (233). The inner wall of the mixing tank (1) is fixedly connected to several connecting blocks (236). The ends of the several connecting blocks (236) near the center of the mixing tank (1) are fixedly connected to an internal gear ring (235). The inner surface of the internal gear ring (235) meshes with the two gears (232) on opposite sides.
3. The mixing device for producing organic fertilizer from distiller's grains powder according to claim 1, characterized in that: Several connecting rods (34) are fixedly connected to the bottom outer surface of the second rotating shaft (32), and an external gear ring (35) is fixedly connected to one end of the several connecting rods (34) away from the second rotating shaft (32).
4. The mixing device for producing organic fertilizer from distiller's grains powder according to claim 3, characterized in that: Gear 2 (4) is fixedly connected to the outer surface of the rotating shaft (21). Gear 2 (4) is located above the rotating frame (23). The outer gear ring (35) is meshed with the outer surface of gear 2 (4) on the side near the rotating shaft (21).