Sorting machine for charger processing
By optimizing the sorting machine for charger processing with a high-pressure gas system and limit adjustment mechanism, the problem of slow response speed of the toggle mechanism is solved, and fast, stable and flexible defective product rejection and charger protection are achieved.
Patent Information
- Application Number
- CN202422903688.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The existing sorting machine for charger processing has a complex internal transmission structure and a slow response speed, which makes it unable to remove defective products in a timely and effective manner when the conveying components are conveying too fast, resulting in low efficiency.
The system employs a high-pressure gas system, which combines a high-pressure gas cylinder, a constant-pressure valve, an electronically controlled valve, and a nozzle to ensure stable airflow pressure. The electronically controlled valve responds quickly to detection signals and works with the high-pressure pump to replenish gas, enabling rapid rejection of defective products. The limit rod and distance adjustment mechanism ensure stable displacement trajectory of the charger.
It improves the response speed and efficiency of the material feeding mechanism, ensures the consistency and accuracy of each rejection action, prevents charger friction damage, and adapts to different nozzle replacement needs.
Smart Images

Figure CN223655528U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a charger processing technical field, concretely is a sorting machine for charger processing. BACKGROUND
[0002] A charger is an electronic device that converts alternating current (AC) into direct current (DC) and provides power to batteries or other electronic devices at an appropriate voltage and current. The design and function of the charger can vary depending on its application field and specific requirements, but the basic principle is the same. The charger is an important electronic device that can efficiently and safely provide the required power to various devices through its complex internal structure and precise circuit design.
[0003] The patent No. CN 219130003 U discloses a sorting machine for charger processing. The conveying assembly can move the charger in sequence to the lower side of the detection probe for detection. After detection, the lifting motor and the first threaded rod are used in combination to control the lifting of the moving box, avoiding the obstruction of the charger movement. The rotating motor can indirectly drive the rotating cylinder to rotate and drive the moving box to rotate, achieving the effect of moving the charger. The moving motor can drive the push plate to push the charger into the corresponding collection box, completing the sorting process. The whole process is simple and fast, which can improve the processing efficiency of the charger.
[0004] Although the above technology meets the use requirements to some extent, the transmission structure of the above-mentioned poking mechanism is complex and the response speed is slow. When the conveying assembly conveys too fast, the poking mechanism may not be able to effectively push out the defective products in time, which has the problem of low efficiency. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a sorting machine for charger processing to solve the problems in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a sorting machine for charger processing, comprising a mounting seat, a conveying mechanism fixedly installed on the top of the mounting seat, a detection assembly fixedly installed on the top of the conveying mechanism, a poking mechanism arranged on one side of the detection assembly, the poking mechanism comprising a high-pressure gas cylinder, a constant pressure valve fixedly connected to one side of the high-pressure gas cylinder, an electric control valve fixedly connected to one side of the constant pressure valve, a quick connector fixedly connected to one side of the electric control valve, a spray head movably connected to one side of the electric control valve through the quick connector, a connecting pipe fixedly connected to one side of the constant pressure valve, and a high-pressure pump fixedly connected to one side of the constant pressure valve through the connecting pipe.
[0007] Preferably, the top of the mounting seat is fixedly provided with a control box.
[0008] Preferably, the top of the mounting seat is fixedly provided with a plurality of universal wheels with brakes.
[0009] Preferably, the conveying mechanism comprises a conveying belt assembly, the top of the conveying belt assembly is fixedly provided with a first limiting rod, the side of the conveying belt assembly away from the first limiting rod is fixedly provided with a distance adjusting mechanism, one side of the distance adjusting mechanism is fixedly provided with a second limiting rod, the tail section of the distance adjusting mechanism and the first limiting rod are both provided with a discharging port, and the spray head is arranged at one side of the discharging port.
[0010] Preferably, the distance adjusting mechanism comprises a mounting frame, a sliding frame is slidably arranged in the mounting frame, a screw rod is rotatably arranged in the mounting frame, the sliding frame is threadedly connected to the outer wall of the screw rod, a connecting block is fixedly connected to the bottom of the sliding frame, the connecting block is fixedly connected to one side of the second limiting rod, and a hand wheel is fixedly connected to one side of the screw rod.
[0011] Preferably, a plurality of sliding rods are fixedly arranged on one side of the second limiting rod, a plurality of limiting frames are fixedly arranged on one side of the conveying belt assembly, and the sliding rods are slidably arranged in the limiting frames.
[0012] Preferably, a plurality of partitions are fixedly arranged on the outer wall of the conveying belt in the conveying belt assembly.
[0013] Compared with the prior art, the charging device processing sorting machine has the advantages that:
[0014] 1. The detection assembly distinguishes the quality of the charging device on the top of the conveying mechanism, when a defective product is detected, the high-pressure gas in the high-pressure gas cylinder is released through the electric control valve, and then the defective charging device on the top of the conveying mechanism is blown out of the top of the conveying mechanism through the spray head. In the above process, the high-pressure gas is stored in the high-pressure gas cylinder, and the pressure of the output gas flow is kept stable through the constant pressure valve. Regardless of the pressure change in the high-pressure gas cylinder, consistent gas flow strength can be provided to ensure consistent effect of each rejection action. The electric control valve quickly opens or closes the gas flow according to the signal sent by the control system to ensure immediate response when a defective product is detected, improve the accuracy and reaction speed of the rejection action, and the connection pipe and the high-pressure pump cooperate to supplement the gas when the pressure of the high-pressure gas cylinder is insufficient. The quick connector makes the spray head replacement more efficient, allows users to select the appropriate spray head type according to specific needs, improves the rejection effect, and the above-mentioned device has the advantages of fast response speed and high efficiency.
[0015] 2. The displacement trajectory of the charger on the top of the conveying mechanism is limited by the cooperation between the first and second limit rods. The position of the second limit rod can be flexibly adjusted by the distance adjustment mechanism to restrict the charger to one side of the feeding mechanism, thus ensuring the stability of the feeding mechanism's rejection operation. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the material feeding mechanism of this utility model;
[0018] Figure 3 This is a schematic diagram of the conveying mechanism of this utility model;
[0019] Figure 4 This is a schematic diagram of the distance adjustment mechanism of this utility model.
[0020] In the diagram: 1. Mounting base; 2. Conveying mechanism; 201. Conveyor belt assembly; 202. First limit rod; 203. Distance adjustment mechanism; 2031. Mounting frame; 2032. Slide carriage; 2033. Connecting block; 2034. Screw; 2035. Handwheel; 204. Second limit rod; 205. Slide rod; 206. Limiting frame; 207. Discharge port; 208. Partition plate; 3. Detection assembly; 4. Material feeding mechanism; 401. High-pressure gas cylinder; 402. Constant pressure valve; 403. Electrically controlled valve; 404. Quick connector; 405. Nozzle; 406. Connecting pipe; 407. High-pressure pump; 5. Control box; 6. Universal caster with brake. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-3This utility model provides a technical solution: a sorting machine for charger processing, including a mounting base 1, a conveying mechanism 2 fixedly mounted on the top of the mounting base 1, a detection component 3 fixedly mounted on the top of the conveying mechanism 2, a material feeding mechanism 4 provided on one side of the detection component 3, the material feeding mechanism 4 including a high-pressure gas cylinder 401, a constant pressure valve 402 fixedly connected to one side of the high-pressure gas cylinder 401, an electrically controlled valve 403 fixedly connected to one side of the constant pressure valve 402, and a quick connector 404 fixedly connected to one side of the electrically controlled valve 403. One side of 03 is movably connected to a nozzle 405 via a quick connector 404. One side of the constant pressure valve 402 is fixedly connected to a connecting pipe 406. One side of the constant pressure valve 402 is fixedly connected to a high-pressure pump 407 via the connecting pipe 406. A control box 5 is fixedly installed on the top of the mounting base 1. The operation of the entire equipment is controlled by the control box 5. Several casters 6 with brakes are fixedly installed on the top of the mounting base 1. The casters 6 with brakes allow the equipment to move easily in any direction, making it very suitable for position adjustment in limited spaces.
[0023] The specific implementation method is as follows: The quality of the chargers at the top of the conveying mechanism 2 is distinguished by the detection component 3. When a defective product is detected, the high-pressure gas inside the high-pressure gas cylinder 401 is released through the electronic control valve 403, and then sprayed out by the nozzle 405 to blow the defective chargers off the top of the conveying mechanism 2. During the above process, the high-pressure gas is stored in the high-pressure gas cylinder 401, and the pressure of the output airflow is kept stable by the constant pressure valve 402. Regardless of the pressure change in the high-pressure gas cylinder 401, a consistent airflow intensity can be provided to ensure that the effect of each rejection action is consistent. The airflow is quickly opened or closed by the electronic control valve according to the signal issued by the control system to ensure immediate response when a defective product is detected. The accuracy and reaction speed of the rejection action are improved. When the pressure of the high-pressure gas cylinder 401 is insufficient, the connecting pipe 406 and the high-pressure pump 407 are used to replenish the gas. The quick connector 404 makes it easier to replace the nozzle 405, allowing users to select the appropriate nozzle type according to specific needs and improve the rejection effect. In summary, the material feeding mechanism 4 of this equipment has the advantages of fast response speed and high efficiency.
[0024] Please see Figures 1-4This utility model provides a technical solution: a sorting machine for charger processing, the conveying mechanism 2 includes a conveyor belt assembly 201, a first limiting rod 202 is fixedly installed on the top of the conveyor belt assembly 201, a distance adjusting mechanism 203 is fixedly installed on the side of the conveyor belt assembly 201 away from the first limiting rod 202, a second limiting rod 204 is fixedly installed on the side of the distance adjusting mechanism 203, and both the distance adjusting mechanism 203 and the first limiting rod 202 have discharge ports 207 at their tail ends, with nozzles 405 disposed on one side of the discharge ports 207. The distance adjusting mechanism 203 includes a mounting frame 2031, a slide 2032 is slidably installed inside the mounting frame 2031, a screw 2034 is rotatably installed inside the mounting frame 2031, the slide 2032 is threadedly connected to the outer wall of the screw 2034, a connecting block 2033 is fixedly connected to the bottom of the slide 2032, and the connecting block 2033 is fixedly connected to one side of the second limiting rod 204. A handwheel 2035 is fixedly connected to one side of the rod 2034. Through the cooperation between the slide 2032 and the screw 2034, the operator can rotate the handwheel 2035 to allow the slide 2032 to move flexibly inside the mounting frame 2031, thereby achieving the purpose of changing the position of the second limit rod 204 through the distance adjustment mechanism 203. Several slide rods 205 are fixedly installed on one side of the second limit rod 204, and several limit frames 206 are fixedly installed on one side of the conveyor belt assembly 201. The slide rods 205 are slidably installed inside the limit frames 206. Through the cooperation between the second limit rod 204 and the slide rods 205, the displacement direction of the second limit rod 204 is restricted to prevent the second limit rod 204 from tilting. Several partitions 208 are fixedly installed on the outer wall of the conveyor belt inside the conveyor belt assembly 201. The partitions 208 separate the chargers on the top of the conveyor belt assembly 201 from each other to prevent the chargers from rubbing against each other and causing damage to their appearance when the conveyor belt assembly 201 transports the chargers.
[0025] The specific implementation method is as follows: the displacement trajectory of the charger on the top of the conveying mechanism 2 is limited by the cooperation between the first limiting rod 202 and the second limiting rod 204, and the position of the second limiting rod 204 can be flexibly adjusted by the distance adjustment mechanism 203 to limit the displacement of the charger to one side of the feeding mechanism 4, thereby ensuring the stability of the feeding mechanism 4 in the rejection operation.
[0026] Working principle: When using this charger to process the sorting machine, the quality of the chargers on the top of the conveying mechanism 2 is distinguished by the detection component 3. When a defective product is detected, the high-pressure gas inside the high-pressure gas cylinder 401 is released through the electric control valve 403, and then sprayed out by the nozzle 405 to blow the defective chargers off the top of the conveying mechanism 2. In the above process, the high-pressure gas is stored in the high-pressure gas cylinder 401, and the pressure of the output airflow is kept stable by the constant pressure valve 402. No matter how the pressure inside the high-pressure gas cylinder 401 changes, a consistent airflow intensity can be provided to ensure that the effect of each rejection action is consistent. The electric control valve 403 quickly opens or closes the airflow according to the signal sent by the control system to ensure that it can respond immediately when a defective product is detected. To improve the accuracy and response speed of the rejection action, the high-pressure gas cylinder 401 is replenished with gas when the pressure is insufficient through the cooperation of the connecting pipe 406 and the high-pressure pump 407. The quick connector 404 makes the replacement of the nozzle 405 faster and allows users to select the appropriate nozzle type 405 according to their specific needs, thereby improving the rejection effect. In summary, the material feeding mechanism 4 of this equipment has the advantages of fast response speed and high efficiency.
[0027] The overall operation of this equipment is controlled by the control box 5, and the universal casters 6 with brakes allow the equipment to move easily in any direction, making it very suitable for position adjustment in limited spaces;
[0028] The first limiting rod 202 and the second limiting rod 204 cooperate to limit the displacement trajectory of the charger at the top of the conveying mechanism 2, and the distance adjustment mechanism 203 allows the operator to flexibly adjust the position of the second limiting rod 204 to limit the charger to one side of the feeding mechanism 4, thus ensuring the stability of the feeding mechanism 4's rejection operation.
[0029] The cooperation between the carriage 2032 and the screw 2034 allows the operator to rotate the handwheel 2035, enabling the carriage 2032 to move flexibly within the mounting bracket 2031. This allows the distance adjustment mechanism 203 to change the position of the second limit rod 204. The cooperation between the second limit rod 204 and the slide rod 205 restricts the displacement direction of the second limit rod 204, preventing it from tilting. The partition 208 separates the chargers on the top of the conveyor belt assembly 201 from each other, preventing them from rubbing against each other and causing damage to their appearance when the conveyor belt assembly 201 transports the chargers.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sorting machine for charger processing, comprising a mounting base (1), wherein a conveying mechanism (2) is fixedly mounted on the top of the mounting base (1), a detection component (3) is fixedly mounted on the top of the conveying mechanism (2), and a material feeding mechanism (4) is provided on one side of the detection component (3), characterized in that: The feeding mechanism (4) includes a high-pressure gas cylinder (401), a constant pressure valve (402) is fixedly connected to one side of the high-pressure gas cylinder (401), an electric control valve (403) is fixedly connected to one side of the constant pressure valve (402), a quick connector (404) is fixedly connected to one side of the electric control valve (403), a nozzle (405) is movably connected to one side of the electric control valve (403) through the quick connector (404), a connecting pipe (406) is fixedly connected to one side of the constant pressure valve (402), and a high-pressure pump (407) is fixedly connected to one side of the constant pressure valve (402) through the connecting pipe (406).
2. The sorting machine for charger processing according to claim 1, characterized in that, The control box (5) is fixedly installed on the top of the mounting base (1).
3. A sorting machine for charger processing according to claim 1, characterized in that, Several casters (6) with brakes are fixedly installed on the top of the mounting base (1).
4. A sorting machine for charger processing according to claim 1, characterized in that, The conveying mechanism (2) includes a conveyor belt assembly (201). A first limiting rod (202) is fixedly installed on the top of the conveyor belt assembly (201). A distance adjustment mechanism (203) is fixedly installed on the side of the conveyor belt assembly (201) away from the first limiting rod (202). A second limiting rod (204) is fixedly installed on one side of the distance adjustment mechanism (203). Both the distance adjustment mechanism (203) and the first limiting rod (202) have discharge ports (207) at their tail ends. The nozzle (405) is located on one side of the discharge port (207).
5. A sorting machine for charger processing according to claim 4, characterized in that, The distance adjustment mechanism (203) includes a mounting bracket (2031), a slide (2032) is slidably mounted inside the mounting bracket (2031), a screw (2034) is rotatably mounted inside the mounting bracket (2031), the slide (2032) is threaded to the outer wall of the screw (2034), a connecting block (2033) is fixedly connected to the bottom of the slide (2032), the connecting block (2033) is fixedly connected to one side of the second limiting rod (204), and a handwheel (2035) is fixedly connected to one side of the screw (2034).
6. A sorting machine for charger processing according to claim 5, characterized in that, A plurality of slide rods (205) are fixedly installed on one side of the second limiting rod (204), and a plurality of limiting frames (206) are fixedly installed on one side of the conveyor belt assembly (201), with the slide rods (205) slidably installed inside the limiting frames (206).
7. A sorting machine for charger processing according to claim 4, characterized in that, Several partitions (208) are fixedly installed on the outer wall of the internal conveyor belt of the conveyor belt assembly (201).
Citation Information
Patent Citations
Charger processing sorting machine
CN219130003U