Metal processing waste chip cleaning structure
Through innovative design of components such as the annular magnetic chuck and the separation cylinder, the problem of low efficiency in cleaning metal processing waste chips has been solved, achieving rapid separation and efficient collection, thereby improving the production efficiency and resource utilization rate of metal processing.
Patent Information
- Application Number
- CN202520044548.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-01-09
AI Technical Summary
Existing methods for cleaning metal processing waste are inefficient and have difficulty effectively separating metal and non-metal impurities. The equipment on the market is complex in design and inconvenient to operate, especially for cleaning magnetic metal waste.
It employs a ring-shaped magnetic chuck, a separation cylinder, a collection box, a ring-shaped rare-earth magnet, spiral blades, and a rotating mechanism. Combined with the wear-resistant non-magnetic material design of the ring-shaped magnetic chuck, it utilizes rare-earth magnets to adsorb waste debris and separates it through the rotation of spiral blades. The ball bearings reduce friction, achieving rapid cleaning and precise separation.
It enables rapid cleaning and precise separation of metal scrap, improves operational convenience and production efficiency, reduces maintenance costs, and enhances resource utilization.
Smart Images

Figure CN223656610U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal processing technical field, concretely is a metal processing waste chip cleaning structure. BACKGROUND
[0002] The waste chip cleaning in the metal processing process is a vital link.
[0003] The common metal processing waste chip cleaning mode is mostly collected through manual or simple mechanical equipment, however, this method has the problems of low efficiency and difficult effective separation of metal waste chip and nonmetal impurity, although some waste chip cleaning devices exist on the market at present, most of them have complex design, inconvenient operation and poor cleaning effect, especially for the cleaning of magnetic metal waste chip, therefore, it is particularly important to design a structure capable of efficiently and simply cleaning the metal processing waste chip, the metal processing waste chip cleaning structure provided by the utility model aims at solving the above problems, realizes the rapid cleaning and effective separation of waste chip through the innovative design, and improves the production efficiency and resource utilization rate of metal processing. SUMMARY
[0004] (I) technical problem solved
[0005] In view of the defects of the prior art, the utility model provides a metal processing waste chip cleaning structure, which has the advantages of efficient metal waste chip cleaning and simplified operation process, and solves the problems of low cleaning efficiency and poor cleaning effect of traditional equipment.
[0006] (II) technical scheme
[0007] To achieve the above object, the utility model provides the following technical scheme:
[0008] A metal processing waste chip cleaning structure, which comprises a ring-shaped magnetic chuck, a separation cylinder, a collection box, a ring-shaped rare earth magnet, a spiral blade, a ball and a rotating mechanism, a through-hole is formed in the middle of the top surface of the ring-shaped magnetic chuck, the top end of the separation cylinder is inserted into the through-hole of the ring-shaped magnetic chuck, the bottom of the separation cylinder is provided with the collection box, the inner wall of the ring-shaped magnetic chuck is provided with the ring-shaped rare earth magnet, the inside of the separation cylinder is fixed with the spiral blade, two groups of balls are arranged between the through-hole of the ring-shaped magnetic chuck and the periphery of the top end of the separation cylinder, and the rotating mechanism is arranged on the top surface of the collection box.
[0009] The rotating mechanism comprises a motor, a gear and an outer gear ring, the motor is fixed on one side of the top surface of the collection box and located outside the separation cylinder, the output end of the motor is fixed with the gear, and the periphery of the middle of the separation cylinder is fixed with the outer gear ring matched with the gear.
[0010] As a preferred technical scheme of the utility model, the annular magnetic suction disc is made of a non-magnetic material which is wear-resistant and easy to clean, so that the waste chips cannot directly contact the surface of the annular rare earth magnet, thereby reducing the wear of the magnet and keeping the magnetic force durable.
[0011] As a preferred technical scheme of the utility model, the inner wall of the insertion slot of the annular magnetic suction disc and the outer side of the top end of the separation cylinder are both provided with two annular raceways corresponding to the two groups of balls, and the two groups of balls are respectively slidingly connected in the two annular raceways.
[0012] As a preferred technical scheme of the utility model, the middle part of the top surface of the collecting box is provided with a chip inlet, and the annular insertion slot is fixed on the periphery of the chip inlet on the top surface of the collecting box, and the bottom of the separation cylinder is inserted into the annular insertion slot.
[0013] As a preferred technical scheme of the utility model, an opening is formed in one side of the collecting box, a collecting drawer is inserted into the opening of the collecting box, and a pull block is fixed on the side of the collecting drawer close to the opening of the collecting box.
[0014] As a preferred technical scheme of the utility model, two axisymmetric fixed blocks are fixed on the periphery of the annular magnetic suction disc, and a screw is threadedly connected to the bottom surface of the fixed block.
[0015] (Three) beneficial effects
[0016] Compared with the prior art, the utility model provides a metal processing waste chip cleaning structure, which has the following beneficial effects:
[0017] The metal processing waste chip cleaning structure efficiently adsorbs waste chips through the annular magnetic suction disc, realizes rapid cleaning and accurate separation of the waste chips by combining the rotation separation of the separation cylinder and the spiral blades in the separation cylinder and the smooth movement of the balls in the raceway to reduce friction, the chip inlet on the top of the collecting box and the annular insertion slot are designed to facilitate the installation of the separation cylinder and the collection of waste chips, the collecting drawer is taken out through the pull block to be quickly emptied or replaced, the operation convenience is improved, the fixed block and the screw ensure that the structure is stably installed on the bottom surface of the workbench, the overall design reduces the maintenance cost, and the efficiency and intelligent level of metal processing waste chip cleaning are significantly improved. ACCURACY OF DRAWINGS
[0018] Figure 1 It is a structural schematic view of the utility model;
[0019] Figure 2 It is a sectional view of the utility model;
[0020] Figure 3 It is the utility model Figure 2 It is an enlarged view of A in the utility model.
[0021] In the figure: 1, annular magnetic chuck; 2, separation cylinder; 3, annular slot; 4, collection box; 5, motor; 6, gear; 7, outer gear ring; 8, annular rare earth magnet; 9, fixed block; 10, spiral blade; 11, slot; 12, chip inlet; 13, collection drawer; 14, pull block; 15, ball; 16, annular raceway; 17, screw. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0023] In the description of the utility model, it needs to be understood that the orientation or position relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0024] In the description of the utility model, it needs to be understood that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0025] Please refer to Figures 1-3 A metal machining waste chip cleaning structure, including annular magnetic chuck 1, separation cylinder 2, collection box 4, annular rare earth magnet 8, spiral blade 10, ball 15 and rotating mechanism, the top surface of annular magnetic chuck 1 is provided with slot 11, the top end of separation cylinder 2 is inserted into the slot 11 of annular magnetic chuck 1, the bottom of separation cylinder 2 is provided with collection box 4, annular rare earth magnet 8 is installed in the inner wall of annular magnetic chuck 1, spiral blade 10 is fixed in the inside of separation cylinder 2, two groups of ball 15 are arranged between the slot 11 of annular magnetic chuck 1 and the periphery of the top end of separation cylinder 2, and the rotating mechanism is arranged on the top surface of collection box 4.
[0026] The rotating mechanism comprises a motor 5, a gear 6 and an outer gear ring 7, the motor 5 is fixed on the top surface of the collecting box 4 and located at the periphery of the separation cylinder 2, the output end of the motor 5 is fixed with the gear 6, the middle part of the separation cylinder 2 is fixed with the outer gear ring 7, and the gear 6 is engaged with the outer gear ring 7 on the separation cylinder 2.
[0027] In the embodiment, the annular magnetic chuck 1 is made of a non-magnetic material which is wear-resistant and easy to clean, so that the waste chips cannot directly contact the surface of the annular rare earth magnet 8, the wear of the annular rare earth magnet 8 is reduced, and the magnetic force is maintained for a long time.
[0028] In the embodiment, the inner wall of the insertion slot 11 of the annular magnetic chuck 1 and the outer side of the top end of the separation cylinder 2 are both provided with two annular raceways 16 corresponding to the two groups of balls 15, and the two groups of balls 15 are respectively slidingly connected in the two annular raceways 16, so that the friction between the separation cylinder 2 and the annular magnetic chuck 1 is reduced when the separation cylinder 2 rotates, the rotation is smooth and efficient, and the service life of the equipment is prolonged.
[0029] In the embodiment, the top surface of the collecting box 4 is provided with a chip inlet 12 in the middle, the top surface of the collecting box 4 is fixed with an annular insertion slot 3 around the chip inlet 12, and the bottom of the separation cylinder 2 is inserted into the annular insertion slot 3, so that the bottom of the separation cylinder 2 is conveniently inserted and fixed, the waste chips can fall into the collecting box 4 smoothly, the waste chips are effectively collected and arranged.
[0030] In the embodiment, one side of the collecting box 4 is provided with an opening, the collecting box 4 is provided with a collecting drawer 13 inserted into the opening, and the collecting drawer 13 is fixed with a pull block 14 close to the opening of the collecting box 4, so that the operator can easily take out and empty the waste chips in the collecting drawer 13, and the convenience and efficiency of operation are improved.
[0031] In the embodiment, the annular magnetic chuck 1 is fixed with two fixed blocks 9 which are distributed in an axisymmetric manner around the periphery, and the bottom surface of the fixed block 9 is threadedly connected with a screw 17, so that the annular magnetic chuck 1 can be stably installed on the bottom surface of the workbench, and the equipment stability and reliability are improved.
[0032] Beneficial effects:
[0033] The metal processing waste chip cleaning structure realizes the rapid cleaning and accurate separation of waste chips through the efficient adsorption of the annular magnetic chuck 1, the rotary separation of the separation cylinder 2 and the spiral blade 10 inside the separation cylinder 2, and the smooth movement of the ball 15 in the annular raceway 16 to reduce friction, the design of the waste chip inlet 12 at the top of the collection box 4 and the annular slot 3 facilitates the installation of the separation cylinder 2 and the collection of waste chips, the collection drawer 13 is taken out through the pull block 14 for rapid emptying or replacement, the operation convenience is improved, the fixed block 9 and the screw 17 ensure that the structure is stably installed on the bottom surface of the workbench, the overall design reduces the maintenance cost, and the efficiency and intelligent level of the metal processing waste chip cleaning are significantly improved.
[0034] Working principle:
[0035] First, the annular magnetic chuck 1 is installed and fixed on the bottom surface of the workbench through the fixed block 9 and the screw 17, the annular magnetic chuck 1 adsorbs metal waste chips by using the annular rare earth magnet 8 during metal processing, when the annular magnetic chuck 1 adsorbs full metal waste chips, the separation cylinder 2 is driven to rotate by the motor 5, the waste chips are separated from the annular magnetic chuck 1 by centrifugal force and slide along the cylinder wall to the collection drawer 13 in the collection box 4 below, and the operator can quickly take out and empty through the pull block 14.
[0036] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A metalworking swarf cleaning structure, comprising a ring-shaped magnetic chuck (1), a separation cylinder (2), a collection box (4), a ring-shaped rare earth magnet (8), a spiral blade (10), a ball (15) and a rotating mechanism, a through slot (11) is formed in the middle of the top surface of the ring-shaped magnetic chuck (1), the top end of the separation cylinder (2) is inserted into the slot (11) of the ring-shaped magnetic chuck (1), the bottom of the separation cylinder (2) is provided with a collection box (4), a ring-shaped rare earth magnet (8) is installed in the inner wall of the ring-shaped magnetic chuck (1), a spiral blade (10) is fixed in the separation cylinder (2), two sets of balls (15) are arranged between the slot (11) of the ring-shaped magnetic chuck (1) and the periphery of the top end of the separation cylinder (2), and the rotating mechanism is arranged on the top surface of the collection box (4). characterized in that The rotating mechanism comprises a motor (5), a gear (6) and an outer gear ring (7), the motor (5) is fixed on one side of the top surface of the collection box (4) and located outside the periphery of the separation cylinder (2), the output end of the motor (5) is fixed with the gear (6), and the periphery of the middle of the separation cylinder (2) is fixed with the outer gear ring (7) of the gear (6), and the gear (6) is engaged with the outer gear ring (7) on the separation cylinder (2).
2. A metal swarf cleaning structure according to claim 1, characterised in that: The ring-shaped magnetic chuck (1) is made of a non-magnetic material which is wear-resistant and easy to clean, so that the swarf does not directly contact the surface of the ring-shaped rare earth magnet (8), thereby reducing the wear of the ring-shaped rare earth magnet (8) and maintaining the magnetic force.
3. A metal swarf cleaning structure according to claim 1, characterised in that: The inner wall of the slot (11) of the ring-shaped magnetic chuck (1) and the outer side of the top end of the separation cylinder (2) are both provided with two ring-shaped ball tracks (16) corresponding to the two sets of balls (15), and the two sets of balls (15) are respectively slidably connected in the two ring-shaped ball tracks (16).
4. A metal swarf cleaning structure according to claim 1, characterized by: A swarf inlet (12) is formed in the middle of the top surface of the collection box (4), a ring-shaped slot (3) is fixed on the periphery of the top surface of the collection box (4) and located outside the swarf inlet (12), and the bottom of the separation cylinder (2) is inserted into the ring-shaped slot (3).
5. A metal swarf cleaning structure according to claim 1, characterized by: An opening is formed in one side of the collection box (4), a collection drawer (13) is inserted into the opening of the collection box (4), and a pull block (14) is fixed on the side of the collection drawer (13) close to the opening of the collection box (4).
6. A metal swarf cleaning structure according to claim 1, wherein: Two axisymmetric fixed blocks (9) are fixed on the periphery of the ring-shaped magnetic chuck (1), and screws (17) are threadedly connected to the bottom surface of the fixed blocks (9).