Mechanical arm configuration control system

Abstract

The utility model relates to the technical field of mechanical arms, in particular to a mechanical arm configuration control system which comprises a control module, a driving module and a mechanical arm. The control module sends a corresponding instruction to the driving module, and the driving module receives the corresponding instruction and drives the mechanical arm to work. The driving module comprises a driving motor, a frequency converter and a contactor KM3 which are sequentially connected with the mechanical arm, and the frequency converter and the contactor KM3 are electrically connected with the control module. The mechanical arm has the advantages that the control module and the driving module are arranged, the control module controls the mechanical arm to be opened and closed and move left and right by controlling the contactor and the magnetic switch to be opened and closed, and therefore the movement range of the mechanical arm is controlled.

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical arm technical field, especially a mechanical arm configuration control system. BACKGROUND

[0002] Mechanical arms play a crucial role in modern industrial automation, especially in the aspect of handling goods. They can efficiently complete various handling tasks through precise motion control and strong load capacity. The design of mechanical arms usually includes multiple joints, which allow the mechanical arms to make complex movements in three-dimensional space to adapt to different working environments and requirements. For example, some mechanical arms can imitate the flexibility of human arms to achieve high-precision positioning and operation.

[0003] However, most existing limit switches rely on physical contact to detect the position of the mechanical arm, which causes the limit switch to be easily worn and has a slow response time. The limit position of the mechanical arm needs to be manually set by the operator using the traditional limit switch, which cannot be dynamically adjusted according to actual operation, resulting in reduced work efficiency SUMMARY

[0004] This section aims to outline some aspects of the embodiments of the present utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the present utility model.

[0005] In view of the above or the problem that it is cumbersome to limit the movement range of the mechanical arm in the prior art, the present utility model is proposed.

[0006] Therefore, the purpose of the present utility model is to provide a mechanical arm configuration control system.

[0007] To solve the above technical problems, the present utility model provides the following technical solutions: a mechanical arm configuration control system, comprising a control module, a driving module and a mechanical arm. The control module sends corresponding instructions to the driving module, and the driving module receives the corresponding instructions and drives the mechanical arm to work.

[0008] As a preferred scheme of the mechanical arm configuration control system of the present utility model, the driving module comprises a driving motor, a frequency converter and a contactor KM3 connected in sequence with the mechanical arm, and the frequency converter and the contactor KM3 are electrically connected with the control module.

[0009] As a preferred scheme of the mechanical arm configuration control system of the present utility model, the contactor KM3 and a magnetic switch QF5 are connected with a three-phase power supply, and the magnetic switch is electrically connected with the control module.

[0010] As a preferred scheme of the mechanical arm configuration control system of the utility model, wherein: the three-phase power supply is connected with the contactor KM1 between the isolation transformer and the three-phase power supply, the contactor KM2, the magnetic switch QF3 between the isolation transformer and the whole system, the contactor KM1, the contactor KM2, the magnetic switch QF3 and the control module are electrically connected;Among them, the magnetic switch YS-1 is connected between the contactor KM1 and the magnetic switch QF2, and the magnetic switch YS-1 and the control module are electrically connected.

[0011] As a preferred scheme of the mechanical arm configuration control system of the utility model, wherein: the three-phase power supply is connected with the contactor KM1, the maintenance lamp, the maintenance socket and the contactor KM1 through the magnetic switch QF2, and the magnetic switch QF2 and the control module are electrically connected.

[0012] As a preferred scheme of the mechanical arm configuration control system of the utility model, wherein: the three-phase power supply is connected with the contactor KM7 through the magnetic switch QF4 and the magnetic switch YS-4, and the magnetic switch QF4, the magnetic switch YS-4 and the contactor KM7 are electrically connected with the control module.

[0013] As a preferred scheme of the mechanical arm configuration control system of the utility model, wherein: the contactor KM3 is also electrically connected with the 220V indicating lamp.

[0014] As a preferred scheme of the mechanical arm configuration control system of the utility model, wherein: the control module is also electrically connected with the touch screen.

[0015] As a preferred scheme of the mechanical arm configuration control system of the utility model, wherein: the control module is also connected with the 24V indicating lamp, the manual indicating lamp and the automatic indicating lamp through the switch.

[0016] The utility model discloses the beneficial effect: the utility model discloses control module and drive module are set up, and the control module is opened and closed through the control contactor and the magnetic switch, and the opening and closing of mechanical arm are controlled, and the left and right movement is controlled, thereby realizing the movement range of control mechanical arm. ACCURATE DRAWINGS

[0017] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the drawings needed in the embodiment description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained without creative labor under the premise of the drawings.

[0018] Figure 1 It is the control principle diagram of the utility model.

[0019] Figure 2 The utility model discloses a working principle diagram. DETAILED DESCRIPTION

[0020] In order to make the above-mentioned purpose, features and advantages of the utility model more apparent, easy to understand, the specific implementation of the utility model is explained in detail below with the drawings of the specification.

[0021] In the following description, a lot of specific details are set forth in order to give a thorough understanding of the utility model, but the utility model can also be implemented in other ways different from the description, and those skilled in the art can make similar generalization without departing from the connotation of the utility model, therefore the utility model is not limited by the specific embodiments disclosed below.

[0022] Secondly, the "one embodiment" or "embodiment" referred to here means that the specific features, structures or characteristics can be included in at least one implementation of the utility model. "In one embodiment" does not mean the same embodiment in different places in the specification, and is not an independent or alternative embodiment that excludes other embodiments.

[0023] Embodiment 1

[0024] Reference Figure 1 For the first embodiment of the utility model, the embodiment provides a mechanical arm configuration control system, which can realize the effect of conveniently controlling the moving range of the mechanical arm, and comprises a control module 100, a driving module 200 and a mechanical arm 300. The control module 100 is arranged to send instructions to the driving module 200, and the driving module 200 drives the mechanical arm 300 to start, stop and move.

[0025] Specifically, the control module 100 sends corresponding instructions to the driving module 200, the driving module 200 receives the corresponding instructions, and the mechanical arm 300 is driven to work. The control module 100 sends instructions to the driving module 200, such as adjusting the movement speed of the mechanical arm, the opening, closing and moving direction of the mechanical arm, and the driving module 200 controls the mechanical arm 300 to execute the corresponding instructions. By controlling the opening or closing of the driving module 200, the movement, stop and opening of the mechanical arm 300 are realized, and the moving range of the mechanical arm 300 is controlled.

[0026] Operation process: the control module 100 executes the control logic engraved by program or manually input, sends instructions to the driving module 200, the driving module 200 receives the instructions to drive the mechanical arm 300 to start, stop and move, and realizes the working of the mechanical arm 300.

[0027] In summary, by setting the control module 100 and the driving module 200, the movement, stop and start of the mechanical arm 300 are realized, and the movement range of the mechanical arm 300 is facilitated.

[0028] Embodiment 2

[0029] With reference to Figures 1-2 For the second embodiment of the utility model, different from the previous embodiment, the embodiment provides a mechanical arm configuration control system, solves the problem of how to limit the movement range of the mechanical arm, and comprises a driving module 200 comprising a driving motor, a frequency converter and a contactor KM3 connected in sequence with the mechanical arm 300, the frequency converter and the contactor KM3 are electrically connected with the control module 100. The frequency converter is used for controlling the movement speed and state of the driving motor; the contactor is an electric appliance for controlling the frequent on-off of the internal contact by using electromagnetic principle, and is mainly used for frequently turning on and off AC and DC circuits. When the control module issues an instruction, the coil of the contactor will be electrified, a magnetic field is generated, the iron core is attracted, and then the action of the contact system is driven, the circuit is closed or opened, and the purpose of controlling the movement range of the mechanical arm 300 is achieved. When it is needed to move the mechanical arm 300 to a specified position for work, the control module 100 controls the contactor KM3 to be closed, the starting of the driving motor is realized, at this time the frequency converter controls the movement of the driving motor, after moving to the specified position, the control module 100 controls the contactor KM3 to be opened, the driving motor stops moving, after the mechanical arm completes the clamping work, the control module 100 controls the contactor KM3 to be closed again, the driving motor is restarted, the frequency converter controls the movement direction of the driving motor, so that the mechanical arm 300 moves to the specified position with the goods.

[0030] Specifically, the contactor KM3 is connected with the magnetic switch QF5 and the three-phase power supply 400, and the magnetic switch is electrically connected with the control module 100. The magnetic switch QF5 is used for disconnecting the power supply during maintenance, so that there is a clear disconnection point between the circuit under maintenance and the three-phase power supply 400, and the safety of the maintenance personnel is ensured. The contactor KM3 and the magnetic switch QF5 can monitor the limit of the mechanical arm, and can also monitor the running state (such as temperature and load) of the mechanical arm in real time, and provide feedback signals to the central control system, so as to realize more intelligent control and maintenance.

[0031] Further, the three-phase power supply 400 is connected to the entire system through the isolation transformer 401 to supply power to the entire system. The isolation transformer 401 is connected with the contactor KM1 between the three-phase power supply 400, and is connected with the contactor KM2 and the magnetic switch QF3 between the isolation transformer 401 and the entire system. The contactor KM1, the contactor KM2, and the magnetic switch QF3 are electrically connected with the control module 100. The magnetic switch YS-1 is connected between the contactor KM1 and the magnetic switch QF2, and is electrically connected with the control module 100. The three-phase power supply 400 is used to supply power to the entire system, and supply power to the entire device through the isolation transformer 401, which is used to isolate the main power supply from the control system circuit and provide a safe working voltage (for example, 24V DC). This can protect the control system from power fluctuations or short circuits.

[0032] The three-phase power supply 400 is further connected with the gate switch S1, the maintenance lamp, the maintenance socket, and the contactor KM1 through the magnetic switch QF2, and the magnetic switch QF2 is electrically connected with the control module 100. When the control cabinet door is opened, the gate switch S1 will be cut off. The control module 100 detects that the gate switch S1 is disconnected, controls the magnetic switch QF5 to be disconnected, and disconnects the power supply of the mechanical arm 300, to ensure the safety of the operator during maintenance. The maintenance socket is usually installed outside the control cabinet, so that the maintenance personnel can directly access the power supply without opening the control cabinet door, and can maintain and check the equipment. This can avoid accidental electric shock during maintenance and improve the safety of maintenance work.

[0033] Further, the three-phase power supply 400 is connected with the contactor KM7 through the magnetic switch QF4 and the magnetic switch YS-4, and the magnetic switch QF4, the magnetic switch YS-4, and the contactor KM7 are electrically connected with the control module 100. When the three-phase power supply is connected and the power is normal, the contactor KM7 is closed, and the indicator light is on, indicating that the power supply has been connected. If the power supply is disconnected or fails, the contactor KM7 is disconnected, and the indicator light is off, reminding the operator to check the power supply. The control module 100 is also connected with the power supply indicator light, and the power supply indicator light and the contactor KM7 are connected in series.

[0034] Preferably, the control module 100 is also electrically connected with the touch screen 500. The touch screen 500 is the interactive interface between the operator and the control system of the robot arm 300, providing operation, monitoring and troubleshooting functions. The operator selects the operation mode of the robot arm 300 (manual or automatic) through the touch screen 500, inputs operation commands, adjusts parameters (such as speed, position), etc. The touch screen 500 displays the state information of the robot arm in real time, including position, speed, temperature, etc., as well as indicator light status and alarm information. The touch screen 500 is connected with the control module 100 through a communication interface (such as Ethernet, serial port), and the input of the operator is transmitted to the control module 100, and the control module 100 executes corresponding operations according to the instructions.

[0035] Operation process: In use, the control module 100 sends corresponding instructions to the frequency converter, when the control module 100 controls the contactor KM3 to close, the circuit is turned on, the motor is started, the frequency converter controls the speed and running state of the motor, the motor drives the robot arm to move to the specified position to pick up the goods, after reaching the specified position, the motor stops, and after picking up, the goods are transported to the specified position. The control module 100 controls the moving range of the robot arm by controlling the closing or opening of the contactor KM3. The three-phase power supply in the robot arm control system provides power for the frequency converter and motor and other devices through the KM7 contactor. The KM7 power supply indicator light displays the power state to ensure safe operation of the system. The frequency converter adjusts the motor speed to control the precise movement of the robot arm. The manual / automatic switch is used to switch the operation mode, and the control module 100 realizes the signal interaction and control between the system and external devices. The touch screen 500 provides a friendly operation interface, through which the operator can control and monitor the working state of the robot arm. The whole process realizes the automatic, efficient and safe operation of the robot arm, which is suitable for complex industrial environments such as paint spraying and baking processes.

[0036] Unlike the static setting of traditional limit switches, the utility model adopts machine learning algorithms, especially regression analysis, classification algorithms or reinforcement learning in supervised learning, to intelligently adjust the position of the limit switch. This intelligent adjustment can dynamically adjust according to the real-time state and running path of the equipment, improving the adaptability and accuracy of the system. Through training data sets, the system can predict the optimal running path of the robot arm or equipment, and automatically adjust the limit according to real-time feedback to ensure safe and efficient operation of the equipment under various working conditions.

[0037] In summary, by setting the contactor and frequency converter, the motion state of the robot arm can be detected, and the moving range of the robot arm can be limited to realize the picking and transporting of goods by the robot arm.

[0038] Example 3

[0039] Reference Figures 1-2For the third embodiment of the utility model, unlike the previous embodiment, the embodiment provides a mechanical arm configuration control system, solves the display problem of the working state of the mechanical arm, and comprises a control module 100 which is further connected with a 24V indicating lamp, a manual indicating lamp and an automatic indicating lamp through switches.

[0040] Specifically, the contactor KM3 is further electrically connected with the 220V indicating lamp. The control module 100 controls the 220V indicating lamp to light up or turn off by opening and closing the contactor KM3.

[0041] The utility model further provides a baking finish indicating lamp, a paint spraying indicating lamp, an alarm lamp and an alarm, which are connected with the control module 100 through contactors and switches and are used for displaying different working states of the mechanical arm. An operator selects a paint spraying mode or a baking finish mode through a control panel or a touch screen. The mechanical arm starts to operate after receiving the control signal. The mechanical arm completes the paint spraying or baking finish task through a series of servo motors and actuators, and the system monitors parameters such as the position, speed and temperature of the mechanical arm in real time. The working state indicating lamp displays the current working state, for example, displays a state of 'paint spraying in progress' during the paint spraying process. If the operator opens the control cabinet door or presses an emergency stop button, the door control switch cuts off the power supply of the mechanical arm and stops all operations.

[0042] The switches and the indicating lamps in the maintenance part are used for indicating whether the system is currently in a maintenance mode, and some circuits can be manually operated for checking or replacing parts during maintenance.

[0043] If the mechanical arm appears abnormal (for example, the temperature exceeds the standard or the position of the mechanical arm deviates) during operation, the control system triggers an alarm signal. The alarm indicating lamp lights up, and the system may automatically stop the operation of the mechanical arm and sends an alarm sound or information prompt to the operator.

[0044] After completing the paint spraying or baking finish task, the operator can turn off the mechanical arm through the control panel or the touch screen. The control system gradually turns off each system according to a predetermined program, and ensures that the mechanical arm is safely stopped. After the system is stopped, the indicating lamps are turned off, and it is displayed that the system has entered a standby state.

[0045] In summary, different indicating lamps are arranged to display the running state of the mechanical arm 300.

[0046] It is important to note that the construction and arrangement of the application shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review the present disclosure will readily appreciate that many modifications can be made to the embodiments without departing from the spirit and scope of the inventive subject matter described herein. For example, the elements described herein can be arranged and designed in a wide variety of different configurations, and the order of steps can be changed or reordered. Thus, the application should not be limited to the precise details of the embodiments described herein, but should be given the broadest possible interpretation within the spirit and scope of the application. Any headings used herein are for organizational purposes only and are not meant to limit the scope of the application. Accordingly, those who work in the art will recognize that the application is intended to encompass all modifications that fall within the scope of the claims and their equivalents. Therefore, the true scope and spirit of the application is indicated by the following claims.

[0047] Furthermore, in order to provide a concise description of the exemplary embodiments, not all features of an actual implementation can be described.

[0048] It is understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts can inevitably lead to modifications of the software and hardware solutions described in this document, and these modifications could possibly be substantial. These efforts might include, inter alia, design selection, equipment selection, process acting, or economic considerations, each of which can impact the final implementation of the application. Changes in design, structure, and materials can be made without departing from the spirit of the application.

[0049] It should be noted that the above-mentioned embodiments are only used to illustrate the technical solutions of the present application, but not to limit the present application. Although the present application is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present application, and all should be covered in the scope of the claims of the present application.

Claims

1. A robot configuration control system, characterized by: The utility model relates to a kind of control system of mechanical arm, including, Control module (100) and drive module (200), mechanical arm (300); The control module (100) sends corresponding instruction to drive module (200), and drive module (200) receives corresponding instruction, and drives mechanical arm (300) to work.

2. The mechanical arm configuration control system of claim 1, wherein: The drive module (200) includes drive motor, frequency converter, contactor KM3 connected with mechanical arm (300) in turn, and frequency converter and contactor KM3 are electrically connected with control module (100).

3. The mechanical arm configuration control system of claim 2, wherein: The contactor KM3 is connected with magnetic switch QF5 and three-phase power supply (400), and magnetic switch is electrically connected with control module (100).

4. The mechanical arm configuration control system of claim 3, wherein: The three-phase power supply (400) is accessed to the whole system by isolation transformer (401), and the whole system is powered, and the isolation transformer (401) is connected with contactor KM1 between three-phase power supply (400), and isolation transformer (401) is connected with contactor KM2, magnetic switch QF3 between the whole system, and contactor KM1, contactor KM2, magnetic switch QF3 are electrically connected with control module (100); Wherein, the contactor KM1 is connected with magnetic switch YS-1 between magnetic switch QF2, and magnetic switch YS-1 is electrically connected with control module (100).

5. The mechanical arm configuration control system of claim 4, wherein: The three-phase power supply (400) is also connected with gate switch S1, maintenance lamp, maintenance socket, contactor KM1 by magnetic switch QF2, and magnetic switch QF2 is electrically connected with control module (100).

6. The mechanical arm configuration control system of claim 5, wherein: The three-phase power supply (400) is connected with contactor KM7 by magnetic switch QF4, magnetic switch YS-4, and magnetic switch QF4, magnetic switch YS-4, contactor KM7 are electrically connected with control module (100).

7. The mechanical arm configuration control system of claim 6, wherein: The contactor KM3 is also electrically connected with 220V indicating lamp.

8. The mechanical arm configuration control system of claim 7, wherein: The control module (100) is also electrically connected with touch screen (500).

9. The mechanical arm configuration control system of claim 8, wherein: The control module (100) is also connected with 24V indicating lamp, manual indicating lamp, automatic indicating lamp respectively by several switches.

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