Mixing and batching device for producing curing bladder
By introducing a rotating shaft, stirring blades, and cutting components into the vulcanized capsule production unit, and combining this with the use of heating wires, the problem of low mixing efficiency was solved, achieving efficient mixing and uniform stirring of the rubber compound.
Patent Information
- Application Number
- CN202423167501.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing vulcanized capsule production equipment has limited mixing efficiency and lacks heating measures, resulting in insufficient mixing of the rubber compound.
A mixing and batching device was designed, comprising a rotating shaft, stirring blades, and cutting components. The device cuts the rubber compound in multiple directions using vertical and horizontal cutting blades, and a heating wire is wound around the outer wall of the mixing drum to heat and soften the rubber compound, thereby improving mixing efficiency.
Multi-directional cutting and heating measures significantly improved the mixing efficiency and uniformity of the rubber compound, ensuring thorough mixing.
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Figure CN223657349U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to vulcanization capsule production technical field, specifically is a kind of production vulcanization capsule is used mixed batching device. BACKGROUND
[0002] Vulcanization capsule is the hollow thin-walled rubber product of tire vulcanizing machine, for being loaded into the inner cavity of the blank to be vulcanized and then passing into heating medium, cooperate with vulcanizing machine to carry out shaping and vulcanization operation.The type of vulcanization capsule is different according to the different structure of vulcanizing machine, and the capsules used in various shaping vulcanizing machines are mainly divided into three types of A, B and AB.In the production process of vulcanization capsule, initial rubber needs to be mixed
[0003] According to the Chinese patent document with the announcement number CN218053403U, a kind of production vulcanization capsule is used mixed batching device, the device can realize the purpose of uniform stirring and scattering of rubber, make the mixing degree of rubber higher;Sawtooth notch and inner triangular notch respectively realize the scattering effect of rubber in horizontal and vertical direction, further improve the scattering efficiency;The device is reasonably designed, the inclination of stirring blade is guaranteed The uniform mixing of rubber, while the up-and-down tumbling of rubber in tank can be realized.
[0004] The above-mentioned device plays a scattering effect on horizontal and vertical rubber through sawtooth notch and inner triangular notch, but the distribution number of sawtooth notch and inner triangular notch is too small, and the scattering effect is limited, and there is lack of heating measure, and the mixing efficiency of rubber needs to be further improved.Therefore, a kind of production vulcanization capsule is used mixed batching device is presented. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of production vulcanization capsule is used mixed batching device, to solve the problems presented in the above background technique.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of production vulcanization capsule is used mixed batching device, including mixing cylinder, the bottom of the mixing cylinder is fixedly installed with multiple support feet, multiple support feet are annular array, the upper end of the mixing cylinder is provided with feed inlet, the bottom of the mixing cylinder is provided with discharge port, a valve is arranged on the discharge port, the inside of the mixing cylinder is provided with stirring mechanism, heating wire is wound on the outer wall of the mixing cylinder, the outside of the heating wire is provided with protective shell, the protective shell is fixedly connected with the outer wall of mixing cylinder, controller is fixedly installed on the outer wall of the protective shell, and the controller is electrically connected with heating wire.
[0007] As a further preferred of the technical solution, the stirring mechanism is composed of a rotating shaft, a mounting plate, stirring blades and cutting pieces, the rotating shaft is located in the interior of the mixing cylinder, the bottom of the rotating shaft is rotationally connected with the mounting plate, the two ends of the mounting plate are fixedly connected with the inner wall of the mixing cylinder, the upper end of the rotating shaft is connected with a driving mechanism, a plurality of stirring blades are fixedly installed on the outer wall of the rotating shaft, and cutting pieces are arranged between adjacent two stirring blades.
[0008] As a further preferred of the technical solution, the cutting piece is composed of a fixing sleeve and cutting units, the fixing sleeve is sleeved on the outer wall of the rotating shaft and is fixedly connected with the rotating shaft, three cutting units are fixedly connected with the outer wall of the fixing sleeve.
[0009] As a further preferred of the technical solution, the cutting unit is composed of vertical cutting pieces and horizontal cutting pieces, the number of the horizontal cutting pieces is three, the three horizontal cutting pieces are fixedly connected with the outer wall of the fixing sleeve and are equidistantly distributed between the horizontal cutting pieces, the number of the vertical cutting pieces is three, the vertical cutting pieces are perpendicularly arranged relative to the horizontal cutting pieces and are fixedly connected with the horizontal cutting pieces, and the three vertical cutting pieces are equidistantly distributed.
[0010] As a further preferred of the technical solution, the driving mechanism comprises a motor, the motor is fixedly installed at the top end of the mixing cylinder, and the output shaft of the motor is fixedly connected with the top end of the rotating shaft.
[0011] As a further preferred of the technical solution, the side wall of the mixing cylinder is fixedly connected with a sampling port at the bottom, the sampling port is in communication with the interior of the mixing cylinder, and a second valve is arranged on the sampling port.
[0012] As a further preferred of the technical solution, the bottom of the mixing cylinder is provided in a funnel type structure.
[0013] The utility model provides a kind of mixed batching device for producing vulcanized capsule, with following beneficial effects:
[0014] The cutting piece arranged on the rotating shaft can cut rubber material in multiple directions, thereby improving the mixing efficiency of rubber material, and the heating wire arranged can soften rubber material by heating, thereby further improving the mixing efficiency of rubber material. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is the schematic diagram of the overall structure of the utility model.
[0017] Figure 3 It is the structure schematic view of the stirring mechanism in the utility model;
[0018] Figure 4 It is the structure schematic view of the cutting member in the utility model;
[0019] In the figure: 1, mixing cylinder; 2, protective shell; 3, support foot; 4, feed inlet; 5, discharge port; 6, valve; 7, sampling port; 8, valve; 9, controller; 10, motor; 11, heating wire; 12, rotating shaft; 13, mounting plate; 14, stirring blade; 15, cutting member; 16, fixed sleeve; 17, cutting unit; 18, vertical cutting piece; 19, transverse cutting piece. DETAILED DESCRIPTION
[0020] The technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model.
[0021] The utility model provides technical scheme: as Figures 1 to 4 As shown in the figure, in the embodiment, a kind of mixing and batching device for producing vulcanized capsule, including mixing cylinder 1, the bottom of mixing cylinder 1 is fixedly installed with multiple support feet 3, multiple support feet 3 are annular array, the upper end of mixing cylinder 1 is provided with feed inlet 4, the bottom of mixing cylinder 1 is provided with discharge port 5, discharge port 5 is provided with valve 6, the inside of mixing cylinder 1 is provided with stirring mechanism, heating wire 11 is wound on the outer wall of mixing cylinder 1, protective shell 2 is provided outside heating wire 11, protective shell 2 is fixedly connected with the outer wall of mixing cylinder 1, controller 9 is fixedly installed on the outer wall of protective shell 2, controller 9 is electrically connected with heating wire 11.
[0022] Among them, stirring mechanism is composed of rotating shaft 12, mounting plate 13, stirring blade 14 and cutting member 15, rotating shaft 12 is located in the inside of mixing cylinder 1, the bottom of rotating shaft 12 is rotatably connected with mounting plate 13, the both ends of mounting plate 13 are fixedly connected with the inner wall of mixing cylinder 1, the upper end of rotating shaft 12 is connected with driving mechanism, multiple stirring blades 14 are fixedly installed on the outer wall of rotating shaft 12, cutting member 15 is respectively arranged between adjacent two stirring blades 14.
[0023] Among them, cutting member 15 is composed of fixed sleeve 16 and cutting unit 17, fixed sleeve 16 is sleeved on the outer wall of rotating shaft 12, fixed sleeve 16 is fixedly connected with rotating shaft 12, three cutting units 17 are fixedly connected on the outer wall of fixed sleeve 16, three cutting units 17 are annular array.
[0024] The cutting unit 17 is composed of vertical cutting blades 18 and horizontal cutting blades 19, the number of the horizontal cutting blades 19 is three, the three horizontal cutting blades 19 are fixedly connected to the outer wall of the fixed sleeve 16, the three horizontal cutting blades 19 are equidistantly distributed, the number of the vertical cutting blades 18 is three, the vertical cutting blades 18 are vertically arranged relative to the horizontal cutting blades 19, the vertical cutting blades 18 are fixedly connected with the horizontal cutting blades 19, and the three vertical cutting blades 18 are equidistantly distributed.
[0025] The vertical cutting blades 18 and the horizontal cutting blades 19 can cut the ingredients vertically and horizontally, so that the mixing efficiency of the ingredients is improved.
[0026] The driving mechanism comprises a motor 10, the motor 10 is fixedly installed at the top end of the mixing cylinder 1, and the output shaft of the motor 10 is fixedly connected to the top end of the rotating shaft 12.
[0027] The motor 10 can drive the rotating shaft 12 to rotate, so as to drive the stirring blade 14 and the cutting piece 15 to rotate.
[0028] The bottom of the side wall of the mixing cylinder 1 is fixedly connected with a sampling port 7, the sampling port 7 is in communication with the inside of the mixing cylinder 1, and the sampling port 7 is provided with a second valve 8.
[0029] The sampling port 7 can sample the inside of the mixing cylinder 1.
[0030] The bottom of the mixing cylinder 1 is provided with a funnel-shaped structure.
[0031] In this way, the ingredients in the mixing cylinder 1 can be conveniently guided to the discharge port 5.
[0032] The utility model provides a kind of mixed ingredients device for producing vulcanization capsule, and specific working principle is as follows:
[0033] When using, various rubber materials are put into mixing cylinder 1 in batches through feed inlet 4, then motor 10 is started to drive rotating shaft 12 to rotate, rotating shaft 12 drives stirring blade 14 to rotate to stir rubber material, meanwhile, vertical cutting blade 18 and horizontal cutting blade 19 on cutting piece 15 can cut rubber material vertically and horizontally, and stirring blade 14 is inclined blade, which can exchange rubber material in cutting piece 15 area and stirring blade 14 area during rotation, so as to effectively improve mixing efficiency of rubber material, heating wire 11 can be started during stirring to transfer heat to mixing cylinder 1, so that rubber material is softened, and mixing efficiency of rubber material is further improved, sampling port 7 can be conveniently used to sample rubber material in mixing cylinder 1 by staff.
[0034] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mixing device for producing a vulcanized capsule, comprising a mixing cylinder (1), characterized in that: The bottom of the mixing barrel (1) is fixedly provided with a plurality of supporting legs (3), the plurality of supporting legs (3) are arranged in an annular array, the upper end of the mixing barrel (1) is provided with a feeding port (4), the bottom of the mixing barrel (1) is provided with a discharging port (5), the discharging port (5) is provided with a first valve (6), the inside of the mixing barrel (1) is provided with a stirring mechanism, the outer wall of the mixing barrel (1) is wound with a heating wire (11), the outside of the heating wire (11) is provided with a protective shell (2), the protective shell (2) is fixedly connected with the outer wall of the mixing barrel (1), the outer wall of the protective shell (2) is fixedly provided with a controller (9), and the controller (9) is electrically connected with the heating wire (11).
2. A mixing and dosing device for producing sulphur capsules according to claim 1, characterized in that: The stirring mechanism is composed of a rotating shaft (12), a mounting plate (13), stirring blades (14) and cutting pieces (15), the rotating shaft (12) is located in the inside of the mixing barrel (1), the bottom of the rotating shaft (12) is rotatably connected with the mounting plate (13), the two ends of the mounting plate (13) are fixedly connected with the inner wall of the mixing barrel (1), the upper end of the rotating shaft (12) is connected with a driving mechanism, the outer wall of the rotating shaft (12) is fixedly provided with a plurality of stirring blades (14), and cutting pieces (15) are arranged between adjacent two stirring blades (14).
3. A mixing and dosing device for producing sulphur capsules according to claim 2, characterized in that: The cutting piece (15) is composed of a fixed sleeve (16) and a cutting unit (17), the fixed sleeve (16) is sleeved on the outer wall of the rotating shaft (12), the fixed sleeve (16) is fixedly connected with the rotating shaft (12), and the outer wall of the fixed sleeve (16) is fixedly connected with three cutting units (17).
4. A mixing and dosing device for producing sulphur capsules according to claim 3, characterized in that: The cutting unit (17) is composed of a vertical cutting piece (18) and a horizontal cutting piece (19), the number of the horizontal cutting piece (19) is three, the three horizontal cutting pieces (19) are fixedly connected with the outer wall of the fixed sleeve (16), and the three horizontal cutting pieces (19) are distributed at equal intervals, the number of the vertical cutting piece (18) is three, the vertical cutting piece (18) is arranged perpendicularly relative to the horizontal cutting piece (19), the vertical cutting piece (18) is fixedly connected with the horizontal cutting piece (19), and the three vertical cutting pieces (18) are distributed at equal intervals.
5. A mixing and dispensing apparatus for producing sulfur capsules according to claim 2, characterized in that: The driving mechanism comprises a motor (10), the motor (10) is fixedly installed at the top end of the mixing barrel (1), and the output shaft of the motor (10) is fixedly connected with the top end of the rotating shaft (12).
6. A mixing and dispensing apparatus for producing sulfur capsules according to claim 1, characterized in that: The side wall of the mixing barrel (1) is fixedly connected with a sampling port (7), the sampling port (7) is in communication with the inside of the mixing barrel (1), and the sampling port (7) is provided with a second valve (8).
7. A mixing and dispensing apparatus for producing sulfur capsules according to claim 1, characterized in that: The bottom of the mixing barrel (1) is provided in a funnel type structure.
Citation Information
Patent Citations
Mixing and batching device for producing curing bladder
CN218053403U