Automatic material control and blanking system of hopper

Abstract

The utility model relates to an automatic material control and blanking system for a hopper. The automatic material control and blanking system comprises a filter screen, a blanking pipe, a conveying chute, a filtering and crushing assembly, a manual butterfly valve and a blanking device, the blanking pipe is arranged on the side wall of a blanking funnel of the dust remover; a filter screen is arranged between the blanking pipe and the blanking funnel of the dust remover; a conveying chute is arranged at the lower end of the blanking pipe; a discharging device is arranged at a discharging opening of the dust remover discharging hopper; a filtering and crushing assembly is arranged at a discharging opening of the discharging device; a discharging opening of the filtering and crushing assembly is communicated with the conveying chute; and a manual butterfly valve is arranged between the blanking device and the filtering and crushing assembly. According to the device, quantitative feeding of materials can be achieved, the materials cannot be large or small suddenly, the materials are not uniform, and labor cost is saved. And environmental pollution is reduced.

Description

Technical Field

[0001] This utility model relates to the field of material feeding technology, and in particular to an automatic material feeding system for a hopper. Background Technology

[0002] During the purification of electrolytic flue gas, the material collected by the dust removal system is fed into the hopper below the dust collector.

[0003] During long-term operation, existing dust collectors often experience the formation of hard, lumpy clumps that detach from the hopper sidewalls or filter bags. These clumps are difficult to break. If these lumps fall into the lower conveying chute, they can reduce the material conveying speed or even cause blockages, thus affecting the material discharge rate and leading to uneven discharge. Furthermore, the discharge process requires regular manual cleaning of the lumpy material, which generates dust and causes environmental pollution. Utility Model Content

[0004] This invention primarily addresses the technical problems of uneven material feeding and pollution caused by existing technologies. It proposes an automatic hopper feeding system that achieves quantitative material feeding, preventing inconsistent feeding amounts and uneven material distribution, thus saving labor costs and reducing environmental pollution.

[0005] This utility model provides an automatic hopper material control and feeding system, including: a filter screen, a feeding pipe, a conveying chute, a filter crushing component, a manual butterfly valve, and a feeder;

[0006] The feeding pipe is installed on the side wall of the dust collector's feeding hopper; a filter screen is installed between the feeding pipe and the dust collector's feeding hopper; a conveying chute is installed at the lower end of the feeding pipe;

[0007] The dust collector's discharge hopper is equipped with a feeder; the feeder's discharge port is equipped with a filter and crushing assembly; the discharge port of the filter and crushing assembly is connected to a conveying chute; a manual butterfly valve is installed between the feeder and the filter and crushing assembly.

[0008] Furthermore, a ventilated plate is provided in the middle of the feeder; the upper part of the ventilated plate is a material chamber; the lower part of the ventilated plate is an air chamber; and a fan is connected to the outside of the air chamber.

[0009] Furthermore, the breathable plate is provided with a plurality of breathable holes; the diameter of the breathable holes is larger than the diameter of the block material.

[0010] Furthermore, a material control valve is installed between the feed pipe and the conveying chute;

[0011] Furthermore, the material control valve includes: a first reducing flange, a second reducing flange, a counterweight, and a valve plate;

[0012] The first reducing flange is fitted inside the second reducing flange; the flange of the first reducing flange is clamped onto the flange of the second reducing flange.

[0013] A valve plate is movably installed at the lower outlet of the first reducing flange; a counterweight is movably installed at one end of the valve plate.

[0014] Furthermore, the diameter of the filter screen is smaller than the diameter of the block material.

[0015] Furthermore, the filter screen is available in various sizes.

[0016] Furthermore, the filtering and crushing assembly includes: a motor, a reducer, a housing, and a screen; the lower end of the feeder is connected to the upper end of the housing; a motor is installed on one side of the housing; the output end of the motor is connected to the reducer; the rotating shaft of the reducer extends downward into the housing; a screen is installed at the end of the rotating shaft; crushing nails are installed on both the screen and the inner wall of the housing.

[0017] Compared with the prior art, the automatic hopper feeding system provided by this utility model has the following advantages:

[0018] 1. This utility model device is equipped with two feeding pipelines. One of the feeding pipelines is equipped with a control valve, which can realize quantitative feeding of materials, so as not to fluctuate the amount of material or cause uneven feeding. When there is little material in the hopper, the control valve is closed to prevent the negative pressure in the hopper from being transmitted to the chute, which would cause the material in the chute to be sucked away by the negative pressure of the system and cause secondary losses. The other feeding pipeline is equipped with a manual butterfly valve, which can control the feeding speed and quantity of materials, reducing blockages caused by uneven feeding.

[0019] 2. This utility model device is equipped with a filtering and crushing component. The amount of material can be adjusted by manual valves or by the size of the filtering and crushing component and the speed of the reducer. The crushing of the material is completed inside the system, eliminating the need for regular manual cleaning and saving labor costs. Crushing is also carried out during the material feeding process, reducing dust and protecting the environment. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the automatic material control and feeding system for the hopper of this utility model;

[0021] Figure 2 This is a schematic diagram of the material control valve of this utility model;

[0022] Reference numerals: 1. Filter screen; 2. Feed pipe; 3. Control valve; 301. First reducing flange; 302. Connecting shaft; 303. Counterweight connecting shaft; 304. Counterweight; 305. Second reducing flange; 306. Valve plate; 307. Connecting block; 308. Rib plate; 4. Conveying chute; 5. Filtering and crushing assembly; 6. Manual butterfly valve; 7. Feeder; 8. Dust collector feeding hopper; 9. Fan. Detailed Implementation

[0023] To make the technical problems solved by this utility model, the technical solutions adopted, and the technical effects achieved clearer, this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely for explaining this utility model and not for limiting it. Furthermore, it should be noted that, for ease of description, only the parts related to this utility model are shown in the accompanying drawings, not all of them.

[0024] like Figure 1 As shown in the figure, an automatic hopper material control and feeding system provided by this utility model includes: a filter screen 1, a feeding pipe 2, a conveying chute 4, a filter crushing assembly 5, a manual butterfly valve 6, and a feeder 7.

[0025] The feeding pipe 2 is installed on the side wall of the dust collector's feeding hopper 8; a filter screen 1 is installed between the feeding pipe 2 and the dust collector's feeding hopper 8; the filter screen is installed inside the dust collector's feeding hopper 8 and can separate powdery materials from lumpy materials; the diameter of the filter screen 1 is smaller than the diameter of the lumpy materials. The filter screen 1 is available in various sizes and can be selected and replaced according to the size of the material.

[0026] The lower end of the feeding pipe 2 is provided with a conveying chute 4; a material control valve 3 is provided between the feeding pipe 2 and the conveying chute 4. The material control valve 3 can use the internal counterweight structure to feed material quantitatively. The internal valve plate is equivalent to a loading device. When the material on the valve plate accumulates to a weight greater than that of the counterweight, the valve opens.

[0027] The control valve 3 includes: a first reducing flange 301, a second reducing flange 305, a counterweight 304, and a valve plate 306; the first reducing flange 301 is fitted inside the second reducing flange 305; the flange of the first reducing flange 301 is secured to the flange of the second reducing flange 305; there is a gap between the inner wall of the second reducing flange 305 and the outer wall of the first reducing flange 301, and there is a certain distance between the lower end of the first reducing flange 301 and the inner bottom of the second reducing flange 305 to facilitate the up-and-down movement of the counterweight 304. The distance between the lower end of the first reducing flange 301 and the inner bottom of the second reducing flange 305 is greater than or equal to the length of the counterweight 304.

[0028] A valve plate 306 is movably installed at the lower outlet of the first reducing flange 301; the diameter of the valve plate 306 is larger than the diameter of the outlet of the first reducing flange 301, which can achieve sealing of the outlet of the first reducing flange.

[0029] Two connecting blocks 307 are fixedly installed on the lower outer wall of the first reducing flange 301; a connecting shaft 302 passes between the lower parts of the two connecting blocks 307; two stiffening plates 308 are movably installed on the connecting shaft 302 between the two connecting blocks 307; the stiffening plates 308 are located on a valve plate 306 at one end of the bottom of the first reducing flange, and the upper end face of the valve plate 306 can contact the lower outlet of the first reducing flange, the diameter of the valve plate 306 is larger than the diameter of the outlet of the first reducing flange 301; a counterweight connecting shaft 303 is movably installed between the other ends of the two stiffening plates 308; a counterweight 304 is movably installed on the counterweight connecting shaft 303; the weight of the counterweight 304 is greater than the weight of the valve plate 306; the stiffening plates 308 do not interfere with the connecting blocks. Nuts are threaded to both ends of the connecting shaft 302 and the counterweight connecting shaft 303.

[0030] The upper flange of the first reducing flange 301 is connected to the discharge end of the feed pipe 2. When there is no material on the valve plate 306, the valve plate is sealed to the outlet of the first reducing flange. When the material accumulates to a weight greater than that of the counterweight, the counterweight moves upward under the action of its weight. At this time, one end of the stiffener 308 drives the valve plate to move downward, the valve opens, and the material falls into the second reducing flange 305. Then, it enters the conveying chute 4 through the lower outlet of the second reducing flange 305. After the material on the valve plate falls, the weight of the counterweight 304 is greater than that of the valve plate, so it moves downward, driving the end of the stiffener to move downward. Thus, the other end of the stiffener moves upward, driving the valve plate to seal the lower outlet of the first reducing flange.

[0031] The dust collector's discharge hopper 8 is equipped with a feeder 7 at its discharge port; the feeder 7 is equipped with a filter and crushing assembly 5 at its discharge port, which can crush block materials; the discharge port of the filter and crushing assembly 5 is connected to the conveying chute 4; a manual butterfly valve 6 is installed between the feeder 7 and the filter and crushing assembly 5.

[0032] A ventilated plate is provided in the middle of the feeder 7; multiple ventilated holes are provided on the ventilated plate; the diameter of the ventilated holes is larger than the diameter of the lumpy material. The upper part of the ventilated plate is a material chamber; the lower part of the ventilated plate is an air chamber; a fan 9 is connected to the outside of the air chamber. The material falling from the dust collector's feed hopper includes powdery material and lumpy material. After ventilation in the air chamber, the heavier lumpy material can be stored at the bottom, while the lighter powdery material floats on top of the lumpy material.

[0033] The filtering and crushing assembly 5 includes: a motor, a reducer, a housing, and a screen; the lower end of the feeder 7 is connected to the upper end of the housing; a motor is installed on one side of the housing; the output end of the motor is connected to the reducer; the rotating shaft of the reducer extends downward into the housing; a screen is installed at the end of the rotating shaft; crushing nails are installed on both the screen and the inner wall of the housing.

[0034] Working principle of this utility model:

[0035] Before the system starts operating, the blower 9 is turned on first. As material falls into the dust collector's discharge hopper 8, it gradually increases in volume. After passing through the filter screen 1, the powdery material enters the discharge pipe 2 and falls into the control valve 3. As the material accumulates, the valve plate in the control valve 3 opens, and the powdery material falls into the conveying chute 4 for downstream transport. Meanwhile, another batch of material, under the air separation of the feeder 7, falls through the manual butterfly valve 6 into the filter crushing assembly 5. The crushed powdery material also falls into the conveying chute 4 for downstream transport.

[0036] This allows powdery and lumpy materials to be crushed and conveyed within the system without the need for additional manual cleaning, preventing dust from flying and protecting the environment.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications to the technical solutions described in the foregoing embodiments, or equivalent substitutions for some or all of the technical features, do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automatic material control and feeding system for a hopper, characterized in that, include: Filter screen (1), feed pipe (2), conveying chute (4), filter crushing assembly (5), manual butterfly valve (6) and feeder (7); The feeding pipe (2) is installed on the side wall of the dust collector feeding hopper (8); a filter screen (1) is installed between the feeding pipe (2) and the dust collector feeding hopper (8); a conveying chute (4) is installed at the lower end of the feeding pipe (2); The dust collector discharge hopper (8) is equipped with a feeder (7) at its discharge port; the feeder (7) is equipped with a filter and crushing assembly (5) at its discharge port; the discharge port of the filter and crushing assembly (5) is connected to the conveying chute (4); a manual butterfly valve (6) is provided between the feeder (7) and the filter and crushing assembly (5).

2. The automatic material control and feeding system for a hopper according to claim 1, characterized in that, A ventilated plate is provided in the middle of the feeder (7); the upper part of the ventilated plate is a material chamber; the lower part of the ventilated plate is an air chamber; and a blower (9) is connected to the outside of the air chamber.

3. The automatic material control and feeding system for a hopper according to claim 2, characterized in that, The ventilated plate is provided with multiple vent holes; the diameter of the vent holes is larger than the diameter of the block material.

4. The automatic material control and feeding system for hoppers according to claim 1, characterized in that, A material control valve (3) is provided between the feed pipe (2) and the conveying chute (4).

5. The automatic hopper material control and feeding system according to claim 4, characterized in that, The material control valve (3) includes: a first reducing flange (301), a second reducing flange (305), a counterweight (304), and a valve plate (306); The first reducing flange (301) is fitted inside the second reducing flange (305); the flange of the first reducing flange (301) is clamped on the flange of the second reducing flange (305); A valve plate (306) is movably installed at the lower outlet of the first reducing flange (301); a counterweight (304) is movably installed at one end of the valve plate (306).

6. The automatic material control and feeding system for a hopper according to claim 1, characterized in that, The diameter of the filter screen (1) is smaller than the diameter of the block material.

7. The automatic hopper material control and feeding system according to claim 1, characterized in that, The filter screen (1) is available in various sizes.

8. The automatic material control and feeding system for a hopper according to claim 1, characterized in that, The filter and crushing assembly (5) includes: a motor, a reducer, a housing, and a screen; the lower end of the feeder (7) is connected to the upper end of the housing; a motor is installed on one side of the housing; the output end of the motor is connected to the reducer; the rotating shaft of the reducer extends downward into the housing; a screen is installed at the end of the rotating shaft; crushing nails are installed on both the screen and the inner wall of the housing.

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