Self-flowing type water emulsion filling device

Abstract

The utility model discloses a self-flowing type water emulsion filling device which comprises a frame body arranged in the vertical direction, and a conveying belt assembly used for conveying water emulsion bottles is transversely arranged in the lower portion of the frame body in a penetrating mode. A hopper is mounted at the upper part of the frame body and is downwards connected with a valve through a hose; a valve position adjusting assembly is installed in the middle of the frame body and comprises an air cylinder installed on the frame body in the vertical direction, and the piston end of the air cylinder is connected with a transverse support so that the transverse support can be movably arranged in the frame body up and down. The valve is installed at any position of the transverse support, the valve is vertically connected with an input pipe downwards, and the input pipe is located above the conveying belt assembly. Through the design of automation, high efficiency, high precision, adaptation to bottles of different specifications and types and reduction of cost and complexity, wide application in industrial production is achieved. The application of the device brings more convenience and benefits to industries such as food, beverage and chemical engineering.

Description

Technical Field

[0001] This utility model relates to a filling device, and more particularly to a self-flowing emulsion filling device. Background Technology

[0002] With the continuous improvement of industrial automation, filling equipment is being used more and more widely in various fields. Especially in the food, beverage, and chemical industries, filling equipment has become an indispensable piece of production equipment. However, existing filling equipment still has some shortcomings in certain aspects and needs further improvement and refinement.

[0003] Traditional filling equipment typically employs manual or mechanical filling methods, which are not only inefficient but also prone to errors, especially when filling liquids. Liquids can easily overflow or fill unevenly, affecting product quality and taste. Furthermore, traditional filling equipment requires adjustments and designs for different bottle sizes and types, increasing the cost and complexity of the equipment.

[0004] Therefore, there is a need for a self-flowing emulsion filling device that can achieve automated, efficient, and high-precision filling, while also being able to adapt to different sizes and types of bottles, thereby reducing the cost and complexity of the equipment. Utility Model Content

[0005] To address the shortcomings of the aforementioned technologies, this invention provides a self-flowing emulsion filling device.

[0006] To solve the above technical problems, the technical solution adopted by this utility model is: a self-flowing emulsion filling device, including a frame arranged vertically, and a conveyor belt assembly for conveying emulsion bottles is transversely inserted through the lower inner edge of the frame.

[0007] A hopper is installed on the upper part of the frame, and a valve is connected to the hopper downwards via a flexible hose;

[0008] A valve position adjustment assembly is installed in the middle of the frame. The valve position adjustment assembly includes a cylinder installed vertically on the frame. The piston end of the cylinder is connected to a transverse bracket so that the transverse bracket can be moved up and down inside the frame.

[0009] The valve is installed at any position on the horizontal support, and the valve is vertically connected to the input pipe, which is located above the conveyor belt assembly.

[0010] The conveyor belt assembly includes a U-shaped groove arranged laterally with openings on both sides and the top. At least two conveyor belt rollers are rotatably arranged between the two vertical walls of the U-shaped groove. All the conveyor belt rollers are fitted together with the conveyor belt. The shaft of one of the conveyor belt rollers extends outward and is connected to a drive motor. The housing of the drive motor is mounted on any one of the vertical walls.

[0011] The hopper has an upper opening, and the lower output section of the hopper has an inverted cone-shaped cross-section. The lower output section has multiple output ports, each of which is independently connected to a valve via a flexible hose.

[0012] Valves include manual valves and electric valves.

[0013] Multiple through holes are provided along the horizontal axis of the horizontal support, and the valve is installed in the through holes by bolts.

[0014] The horizontal support has a channel along its horizontal direction, and the valve is slidably connected to the channel by a slider.

[0015] Self-flowing emulsion filling equipment: automation, high efficiency, high precision, and adaptability to multiple specifications.

[0016] This utility model discloses a self-flowing emulsion filling device, which has the following advantages:

[0017] 1. Automated filling;

[0018] The core feature of gravity-flow filling equipment is its high degree of automation. This device uses a gravity-flow filling principle, requiring no manual intervention. Bottles are transported to the filling position via a conveyor belt or robotic arm. When the bottle reaches the designated position, the emulsion automatically flows into the bottle, eliminating the need for manual operation of pumps or other filling tools. This automated filling method not only improves production efficiency but also reduces the risk of human error.

[0019] II. High-efficiency filling;

[0020] The self-flowing emulsion filling system utilizes a high-efficiency conveyor belt that quickly and accurately transports bottles to the filling position. The openings on both sides of the conveyor belt allow for easy bottle insertion, and the adjustable belt speed accommodates different production needs and bottle sizes. Simultaneously, the drive motor on the conveyor belt can quickly and accurately control its speed, ensuring bottles reach the filling position precisely, thus achieving high-efficiency filling.

[0021] III. High-precision filling;

[0022] The self-flowing emulsion filling system employs precise valve control technology, significantly improving filling accuracy. The valve position can be adjusted via a cylinder or electric actuator, achieving precise control at any location. When the bottle reaches the designated position, the valve automatically opens, allowing the emulsion to flow into the bottle. This precise control method avoids liquid spillage or uneven filling, ensuring product quality and taste.

[0023] IV. Adaptable to bottles of different sizes and types;

[0024] The self-flowing emulsion filling system is highly flexible and adaptable, accommodating bottles of various sizes and types. The conveyor belt assembly and valve position adjustment assembly are flexibly adjustable to accommodate bottles of different sizes and shapes. Simultaneously, the hopper and inlet pipe are designed to meet the needs of different bottle sizes, ensuring smooth flow of the emulsion into the bottles. This adaptable design reduces equipment cost and complexity, while enhancing its applicability.

[0025] V. Reduce costs and complexity;

[0026] The self-flowing emulsion filling device adopts a modular design and standardized components, making the assembly and maintenance of the equipment simpler. Attached Figure Description

[0027] Figure 1 This is a three-dimensional structural diagram of Embodiment 1 of the present utility model.

[0028] Figure 2 This is a rear view of Embodiment 1 of the present utility model.

[0029] Figure 3 This is a side view of Embodiment 1 of the present utility model.

[0030] Figure 4 This is a rear view of Embodiment 2 of the present invention.

[0031] In the diagram: 1. Frame; 2. Hopper; 3. Hose; 4. Valve; 5. Cylinder; 6. Horizontal support; 7. Input pipe; 8. Conveyor belt assembly; 9. Slider; 81. U-shaped groove; 82. Conveyor belt roller; 83. Conveyor belt; 84. Drive motor; 61a. Perforation; 61b. Channel. Detailed Implementation

[0032] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0033] Example 1;

[0034] Figure 1-3The self-flowing emulsion filling device shown includes a rectangular frame 1 arranged vertically, welded from aluminum alloy. A conveyor belt assembly 8 for conveying emulsion bottles is transversely inserted into the lower part of the frame 1. Specifically, the conveyor belt assembly 8 includes a U-shaped groove 81 arranged transversely with openings on both sides and the top. At least two conveyor belt rollers 82 are rotatably arranged between the two vertical walls of the U-shaped groove 81. All the conveyor belt rollers 82 are fitted together with a conveyor belt 83. It should be understood that the conveyor belt rollers 82 can establish a transmission relationship with the conveyor belt 83 through friction or through gear meshing. One of the conveyor belt rollers 82 extends outward and is connected to a drive motor 84. The housing of the drive motor 84 is mounted on any one of the vertical walls.

[0035] A hopper 2 is installed on the upper part of the frame 1. A valve 4 is connected downwards to the hopper 2 via a flexible hose 3. The valve 4 can be a manual valve or an electric valve; in this embodiment, an electric valve is used. A valve position adjustment assembly is installed in the middle of the frame. The valve position adjustment assembly includes a cylinder 5 mounted vertically on the frame 1. The piston end of the cylinder 5 is connected to a transverse support 6, allowing the transverse support 6 to move vertically within the frame 1. The valve 4 is installed at any position on the transverse support 6, and an input pipe 7 is vertically connected downwards to the valve 4. The input pipe 7 is located above the conveyor belt assembly 8. In this embodiment, multiple through holes 61a are formed along the transverse direction on the transverse support 6, and the valve 4 is installed in the through holes 61a by bolts.

[0036] The hopper 2 has an upper opening, and the cross-section of the lower output section of the hopper 2 is an inverted cone. The lower output section has multiple output ports downward, and each output port is independently connected to the valve 4 through a hose 3.

[0037] The working principle of this self-flowing emulsion filling device is as follows: Cylinder 5 drives the horizontal support 6 to move up and down, thereby moving valve 4. The valve opens, and the conveyor belt assembly 8 conveys the emulsion bottle to the bottom of hopper 2. When the emulsion bottle reaches the bottom of hopper 2, the hose 3 feeds the emulsion from hopper 2 into the emulsion bottle through the valve. The use of the valve position adjustment assembly allows valve 4 to be installed at any position on the frame 1, increasing the flexibility of the equipment. The valve position adjustment assembly can also extend the cylinder to drive the input pipe 7 into the emulsion bottle to prevent splashing. After filling, the cylinder of the valve position adjustment assembly retracts, causing the input pipe 7 to extend out of the emulsion bottle, and the conveyor belt assembly 8 conveys the filled emulsion bottle to the next station for sealing.

[0038] It should be noted that the filling time can be set according to the capacity of the emulsion bottle, and the valve opening time can be set in conjunction with the predetermined operation and stopping of the conveyor belt assembly 8 to achieve the above working process. Of course, for greater intelligence, in other improved embodiments, sensors can be added to detect the position and filling capacity of the emulsion bottle.

[0039] This self-flowing emulsion filling device employs a self-flowing filling method, requiring no manual intervention and boasting a high degree of automation and efficiency. Furthermore, the use of a valve position adjustment component allows valve 4 to be installed at any position on the frame 1, increasing the equipment's applicability and flexibility. In addition, the use of a drive motor 84 enables the conveyor belt assembly 8 to quickly and accurately transport emulsion bottles to designated positions, improving filling precision and efficiency.

[0040] Example 2;

[0041] like Figure 4 The self-flowing emulsion filling device shown includes a vertically arranged frame 1. A conveyor belt assembly 8 for conveying emulsion bottles is horizontally inserted into the lower part of the frame 1. A hopper 2 is installed on the upper part of the frame 1, and a valve 4, including a manual valve or an electric valve, is connected downwards through a hose 3 to the hopper 2. A valve position adjustment assembly is installed in the middle of the frame. The conveyor belt assembly 8 includes a U-shaped groove 81 arranged horizontally with openings on both sides and the top. At least two conveyor belt rollers 82 are rotatably arranged between the two vertical walls of the U-shaped groove 81. All the conveyor belt rollers 82 are fitted together with a conveyor belt 83. The shaft of one of the conveyor belt rollers 82 extends outwards and is connected to a drive motor 84. The housing of the drive motor 84 is mounted on any one of the vertical walls. The valve position adjustment assembly includes a cylinder 5 vertically mounted on the frame 1. The piston end of the cylinder 5 is connected to a horizontal support 6, allowing the horizontal support 6 to move vertically within the frame 1.

[0042] Valve 4 is installed at any position on the frame 1. Valve 4 is vertically connected to input pipe 7, which is located above conveyor belt assembly 8. Hopper 2 has an upper opening. The lower output section of hopper 2 has an inverted cone cross-section and multiple downward output ports. Each output port is independently connected to valve 4 via hose 3.

[0043] This embodiment is basically the same as Embodiment 1, except that in Embodiment 2, valve 4 is slidably connected to channel 61b via slider 9. Its working principle is as follows:

[0044] 1. The conveyor belt assembly 8 conveys the emulsion bottle to the bottom of the hopper 2. When the emulsion bottle reaches the bottom of the hopper 2, the hose 3 feeds the emulsion from the hopper 2 into the emulsion bottle.

[0045] 2. When the emulsion bottle needs to be adjusted laterally, moving the slider 9 will move the valve 4 along with it, thus adjusting the valve's position. This design makes the movement of the valve 4 more convenient and quick, allowing for lateral adjustment to accommodate the width of emulsion bottles of different sizes.

[0046] 3. After filling is completed, the conveyor belt assembly 8 will transport the filled water and milk bottles to the next filling station.

[0047] Compared with Embodiment 1, in Embodiment 2, valve 4 is moved by slider 9, making the movement of valve 4 more convenient and faster.

[0048] Both of the above embodiments are design schemes for self-flowing emulsion filling devices, sharing the advantages of high automation, high efficiency, and high precision. The use of the conveyor belt assembly 8 and drive motor 84 improves filling accuracy and efficiency; the design of the valve position adjustment assembly and slider 9 increases the applicability and flexibility of the equipment. Furthermore, the differences between the two embodiments make the equipment more convenient and faster to operate. In practical applications, a suitable self-flowing emulsion filling device embodiment can be selected based on specific needs and environmental conditions.

[0049] The above embodiments are not intended to limit the present utility model, nor is the present utility model limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the technical solution of the present utility model are also within the protection scope of the present utility model.

Claims

1. A self-flowing emulsion filling device, characterized in that, It includes a vertically arranged frame (1), and a conveyor belt assembly (8) for conveying water and milk bottles is transversely inserted in the lower part of the frame (1); A hopper (2) is installed on the upper part of the frame (1), and a valve (4) is connected to the hopper (2) downward through a hose (3); A valve position adjustment assembly is installed in the middle of the frame. The valve position adjustment assembly includes a cylinder (5) installed vertically on the frame (1). The piston end of the cylinder (5) is connected to a transverse support (6) so that the transverse support (6) can be moved up and down inside the frame (1). The valve (4) is installed at any position on the horizontal support (6), and the valve (4) is vertically connected to the input pipe (7) which is located above the conveyor belt assembly (8).

2. The self-flowing emulsion filling device according to claim 1, characterized in that: The conveyor belt assembly (8) includes a U-shaped groove (81) arranged laterally and having openings on both sides and the top. At least two conveyor belt rollers (82) are rotatably arranged between the two vertical walls of the U-shaped groove (81). All the conveyor belt rollers (82) are fitted together with a conveyor belt (83). The shaft of one of the conveyor belt rollers (82) extends outward and is connected to a drive motor (84). The housing of the drive motor (84) is mounted on any one of the vertical walls.

3. The self-flowing emulsion filling device according to claim 1 or 2, characterized in that: The hopper (2) has an upper opening, and the cross-section of the lower output part of the hopper (2) is an inverted cone. The lower output part has multiple output ports downward, and each output port is independently connected to a valve (4) through a hose (3).

4. The self-flowing emulsion filling device according to claim 3, characterized in that: The valve (4) includes a manual valve or an electric valve.

5. The self-flowing emulsion filling device according to claim 4, characterized in that: The transverse support (6) has multiple through holes (61a) along the transverse direction, and the valve (4) is installed on the through holes (61a) by bolts.

6. The self-flowing emulsion filling device according to claim 4, characterized in that: The transverse support (6) has a channel (61b) opened along the transverse direction, and the valve (4) is slidably connected in the channel (61b) by a slider (9).

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