Fermentation device for organic fertilizer production

By combining a trolley and lifting frame with a motor-driven threaded rod and worm gear system, the problems of height adjustment and stirring/scraping in the fermentation device are solved, improving operational convenience and material mixing efficiency.

CN223660008UActive Publication Date: 2025-12-12GUANGZHOU CHENGHOU AGRI TECH CO LTD
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Patent Information

Application Number
CN202520005273.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-12-12
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

Existing fermentation equipment is not convenient for height control and adjustment, the stirring and scraping are inefficient, and it is difficult to quickly and completely discharge materials, which affects the ease of operation and the intensity of manual labor.

Method used

It adopts a trolley and lifting frame structure, combined with a screw rod and worm gear system driven by a rotary motor, a power motor and a servo motor, to realize the height adjustment and position rotation of the fermentation tank. It is equipped with a stirring rack and scraper for stirring and material scraping.

Benefits of technology

It enables convenient height control and adjustment, as well as stirring and scraping of the fermentation device, reducing the labor intensity of manual rotation and adjustment, and improving operational convenience and material mixing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fermentation device for organic fertilizer production, which comprises a cart and lifting frames, the lifting frames are symmetrically mounted at the top end of the cart, a lifting rail frame is mounted between the two groups of lifting frames, a fermentation tank is arranged outside the lifting rail frame, a top cover is mounted at the top end of the fermentation tank, and the top end of the fermentation tank is provided with a bottom cover. A discharging cover is mounted on the side wall of the fermentation tank, a side cover is mounted at the top end of the discharging cover, and a material pipe is mounted at the top end of the fermentation tank on one side of the side cover. According to the utility model, convenient height control and adjustment of the fermentation device are realized, convenient stirring, scraping, sweeping and efficient mixing in the fermentation device are facilitated, the fermentation device can be conveniently lowered to a low position to quickly and completely discharge materials, convenient operation of operators is facilitated, the labor intensity of manual rotation and adjustment is reduced, and the production efficiency is improved. The convenience in operation and use of the fermentation device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to fermentation device technical field, concretely is a kind of fermentation device for organic fertilizer production. BACKGROUND

[0002] Organic fertilizer refers to the decomposition of organic matter into organic fertilizer available for plant absorption by the action of fertilizer microorganisms, fermented organic fertilizer contains a large amount of nitrogen, phosphorus, potassium and other elements, these elements are required for plant growth, during fermentation, organic matter is decomposed by microorganisms into simple substances, such as carbon dioxide, water and mineral nutrients, etc., which can be directly absorbed and utilized by plants, fermented organic fertilizer can increase the permeability and water retention of soil, improve soil fertility, and the organic matter produced during fermentation is combined with soil particles to form soil aggregates, increasing the porosity and aeration of soil, making it easier for soil to absorb water and nutrients, organic fertilizer is fermented using a fermentation device, and after fermentation is completed, it is sequentially introduced into fermentation mixing area, solid separation area, water and fertilizer area and other equipment for further processing.

[0003] As disclosed in the authorized announcement No. CN219861129U, a kind of fermentation device for organic fertilizer production, including fermentation tank main body, the fermentation tank main body includes box, the box is fixedly installed at the top of bottom plate, the bottom plate top side away from the box is provided with oxygenation assembly, the box is provided with stirring assembly in the inside, the inside of the box and located at the outside of stirring assembly is provided with auxiliary assembly, the stirring assembly and auxiliary assembly are driven connection by transmission assembly, the box top is provided with filter assembly.It realizes that the transmission assembly drives auxiliary assembly by setting, prevents organic fertilizer from adhering to the inner wall of box;At the same time, the gas generated in the box during fermentation is filtered and then discharged by setting the filter assembly, further protecting the environment.

[0004] However, it does not solve the problem that the existing fermentation device is not convenient for height control adjustment during use, and it is not convenient for efficient mixing of stirring and scraping inside the fermentation device, and it is not convenient for the operator to operate conveniently, greatly affecting the labor intensity of manual rotation adjustment and the convenience of the fermentation device during operation. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of fermentation device for organic fertilizer production, to solve the problem that fermentation device is not convenient for height control adjustment in the above background art, not convenient for efficient mixing of stirring and scraping inside the fermentation device, not convenient for the operator to operate conveniently, affect the labor intensity of manual rotation adjustment and the convenience of the fermentation device during operation.

[0006] In order to achieve the above object, the utility model provides following technical scheme: A kind of fermentation device for organic fertilizer production, including cart and lifting frame, the top of the cart is symmetrically equipped with lifting frame, and two groups of lifting frames are equipped with lifting rail frame between, the outside of the lifting rail frame is provided with fermentation tank, the top of the fermentation tank is equipped with top cover, discharge cover is installed on the sidewall of the fermentation tank, the top of the discharge cover is equipped with side cover, the top of the fermentation tank of side cover side is equipped with material pipe, rotating motor is installed on the outer wall of the discharge cover, lifting frame inside the lifting frame of one side of the lifting rail frame is all equipped with threaded sleeve, and threaded sleeve is slidably connected with lifting frame, the inside of the threaded sleeve is all provided with threaded rod, and both ends of threaded rod are extended to the outside of threaded sleeve, power motor is all installed in the lifting frame below the lifting frame, and the output end of power motor is connected with threaded rod.

[0007] Preferably, the inside of the fermentation tank is movably installed with a stirring frame, and the output end of the rotating motor is connected with the stirring frame.

[0008] Preferably, the inside of the fermentation tank of the stirring frame side is slidably installed with a scraper, and the outer wall of the scraper is symmetrically installed with a connecting rod, and the connecting rod is connected with the stirring frame.

[0009] Preferably, the inside of the lifting rail frame of the two sides of the fermentation tank is symmetrically installed with a positioning frame, and the top of the positioning frame is movably installed with a rotating shaft.

[0010] Preferably, one end of the rotating shaft close to the fermentation tank is all installed with a positioning block, and the positioning block is fixedly connected with the fermentation tank.

[0011] Preferably, one end of the rotating shaft away from the positioning block is all installed with a worm gear, and the outer wall of the positioning frame of one side of the worm gear is all installed with a servo motor.

[0012] Preferably, the output end of the servo motor is all installed with a worm, and the worm is engaged with the worm gear.

[0013] Preferably, the bottom of the cart is symmetrically installed with two groups of travelling wheels, and the travelling wheels are movably connected with the cart.

[0014] Compared with prior art, the utility model has the advantages that: the fermentation device not only realizes the height control adjustment of the fermentation device conveniently, facilitates the efficient mixing of the convenient stirring and scraping in the fermentation device, facilitates the rapid and complete discharge of materials by lowering the fermentation device to low position, and facilitates the convenient operation of workers, reduces the labor intensity of manual rotation adjustment, and improves the convenience of the fermentation device operation and use.

[0015] (1) Organic fertilizer is transported to the inside of the fermentation tank. The rotary motor drives the stirring frame to rotate. The stirring frame stirs the organic fertilizer inside the fermentation tank. The stirring frame drives the connecting rod to rotate. The connecting rod drives the scraper to rotate. The scraper prevents the organic fertilizer from sticking to the inner wall of the fermentation tank, so that the organic fertilizer can be mixed more evenly inside the fermentation tank. The power motor drives the threaded rod to rotate. With the cooperation of the threaded rod and the threaded sleeve, the threaded sleeve is driven to move. The threaded sleeve drives the lifting rail frame to move down. The lifting rail frame drives the fermentation tank to move down, so that the height of the fermentation tank can be adjusted. This realizes convenient height control and adjustment of the fermentation device, which facilitates convenient stirring and scraping for efficient mixing inside the fermentation device, and facilitates the fermentation device to be lowered to a low position for rapid and complete discharge of materials.

[0016] (2) The worm gear is driven to rotate by a servo motor, and the worm wheel drives the rotating shaft to rotate. The rotating shaft drives the fermentation tank to rotate through the positioning block, so as to facilitate the adjustment of the position of the fermentation tank, so as to facilitate the fermentation tank to change from horizontal to vertical, so as to facilitate the addition or discharge of materials by the top cover or side cover, so as to facilitate the full mixing of materials inside the fermentation tank. This realizes the convenient rotation adjustment of the fermentation device, which facilitates the operation of the operator, reduces the labor intensity of manual rotation adjustment, and improves the convenience of operation and use of the fermentation device. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a three-dimensional structural diagram of the fermenter of this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the side cover of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the lifting rail frame of this utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the material tube of this utility model;

[0022] Figure 6 This is a frontal cross-sectional view of the present invention.

[0023] In the diagram: 1. Trolley; 2. Wheels; 3. Motor; 4. Lifting frame; 5. Threaded rod; 6. Threaded sleeve; 7. Lifting rail; 8. Fermentation tank; 9. Positioning block; 10. Rotating shaft; 11. Worm gear; 12. Worm; 13. Positioning frame; 14. Servo motor; 15. Rotary motor; 16. Mixing rack; 17. Discharge hood; 18. Side cover; 19. Material pipe; 20. Top cover; 21. Connecting rod; 22. Scraper. Detailed Implementation

[0024] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0025] Please see Figures 1-6 This utility model provides an embodiment of a fermentation device for organic fertilizer production, comprising a trolley 1 and a lifting frame 4. Lifting frames 4 are symmetrically installed on the top of the trolley 1, and a lifting rail 7 is installed between the two sets of lifting frames 4. A fermentation tank 8 is arranged outside the lifting rail 7. A top cover 20 is installed on the top of the fermentation tank 8. A discharge hood 17 is installed on the side wall of the fermentation tank 8, and a side cover 18 is installed on the top of the discharge hood 17. A material pipe 19 is installed on the top of the fermentation tank 8 on one side of the side cover 18. A rotary motor 15 is installed on the outer wall of the discharge hood 17. Threaded sleeves 6 are installed inside the lifting frames 4 on one side of the lifting rail 7, and the threaded sleeves 6 are slidably connected to the lifting frames 4. The threaded sleeves 6 are connected to the lifting rail 7. Threaded rods 5 are provided inside the threaded sleeves 6, and both ends of the threaded rods 5 extend to the outside of the threaded sleeves 6. A power motor 3 is installed inside the lifting frames 4 below the threaded rods 5, and the output end of the power motor 3 is connected to the threaded rod 5.

[0026] A stirring rack 16 is movably installed inside the fermentation tank 8, and the output end of the rotary motor 15 is connected to the stirring rack 16. A scraper 22 is slidably installed inside the fermentation tank 8 on one side of the stirring rack 16. Connecting rods 21 are symmetrically installed on the outer wall of the scraper 22 and are connected to the stirring rack 16.

[0027] Organic fertilizer is transported into the fermentation tank 8 for fermentation. The rotary motor 15 is turned on, driving the stirring rack 16 to rotate. The stirring rack 16 stirs the organic fertilizer inside the fermentation tank 8. The stirring rack 16 drives the connecting rod 21 to rotate, which in turn drives the scraper 22 to rotate. The scraper 22 prevents the organic fertilizer from adhering to the inner wall of the fermentation tank 8, facilitating more even mixing of the organic fertilizer inside the fermentation tank 8. The wheels 2 facilitate the movement of the trolley 1. The power motor 3 is turned on, driving the threaded rod 5 to rotate. With the cooperation of the threaded rod 5 and the threaded sleeve 6, the threaded sleeve 6 moves, causing the lifting rail 7 to move downwards. The lifting rail 7 then moves the fermentation tank 8 downwards, facilitating height adjustment of the fermentation tank 8. This allows the material inside the fermentation tank 8 to be lowered to a lower position and discharged through the side cover 18. This achieves convenient height control and adjustment of the fermentation device, facilitating efficient mixing through stirring and scraping inside the fermentation device, and enabling rapid and complete discharge of material when the fermentation device is lowered to a lower position.

[0028] Positioning frames 13 are symmetrically installed inside the lifting rails 7 on both sides of the fermentation tank 8, and a rotating shaft 10 is movably installed at the top of each positioning frame 13.

[0029] A positioning block 9 is installed at the end of the rotating shaft 10 that is close to the fermentation tank 8, and the positioning block 9 is fixedly connected to the fermentation tank 8. A worm gear 11 is installed at the end of the rotating shaft 10 that is away from the positioning block 9. A servo motor 14 is installed on the outer wall of the positioning frame 13 on one side of the worm gear 11.

[0030] The output ends of the servo motor 14 are all equipped with worm gears 12, and the worm gears 12 mesh with the worm wheel 11. Two sets of traveling wheels 2 are symmetrically installed at the bottom of the trolley 1, and the traveling wheels 2 are movably connected to the trolley 1.

[0031] By activating the servo motor 14, supported by the positioning frame 13, the servo motor 14 drives the worm gear 12 to rotate. Under the meshing of the worm gear 12 and the worm wheel 11, the worm wheel 11 drives the rotating shaft 10 to rotate. The rotating shaft 10 drives the fermentation tank 8 to rotate via the positioning block 9, which facilitates the adjustment of the position of the fermentation tank 8, allowing it to be rotated from a horizontal to a vertical position. This facilitates the addition or discharge of materials by the top cover 20 or the side cover 18, ensures thorough mixing of the materials inside the fermentation tank 8, and allows the fermentation tank 8 to be adjusted to completely discharge the materials. This enables convenient rotational adjustment of the fermentation device, facilitating easy operation for workers, reducing the labor intensity of manual rotation and adjustment, and improving the convenience of operating the fermentation device.

[0032] In this embodiment, during use: An external power supply is connected. First, organic fertilizer is transported to the inside of fermentation tank 8 for fermentation. Rotary motor 15 drives stirring frame 16 to rotate, stirring the organic fertilizer inside fermentation tank 8. Stirring frame 16 drives connecting rod 21 to rotate, which in turn drives scraper 22 to rotate. Scraper 22 prevents organic fertilizer from adhering to the inner wall of fermentation tank 8, facilitating more uniform mixing of the organic fertilizer inside fermentation tank 8. Wheels 2 facilitate the movement of trolley 1. Power motor 3 drives threaded rod 5 to rotate, threaded sleeve 6 drives lifting rail 7 to move downwards. Lifting rail 7... The fermentation tank 8 moves downward to facilitate height adjustment, allowing the material inside to be lowered to a lower position and discharged through the side cover 18. The servo motor 14 drives the worm gear 12 to rotate, and the worm wheel 11 drives the rotating shaft 10 to rotate. The rotating shaft 10 drives the fermentation tank 8 to rotate via the positioning block 9, facilitating position adjustment and changing the fermentation tank 8 from horizontal to vertical. This allows for feeding or discharging from the top cover 20 or side cover 18, ensuring thorough mixing of the material inside the fermentation tank 8, and allowing the fermentation tank 8 to be repositioned to completely discharge the material, thus completing the operation of the fermentation device.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any indirect modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A fermentation device for organic fertilizer production, characterized in that: The device includes a trolley (1) and a lifting frame (4). The lifting frame (4) is symmetrically installed on the top of the trolley (1), and a lifting rail (7) is installed between the two sets of lifting frames (4). A fermentation tank (8) is installed outside the lifting rail (7). A top cover (20) is installed on the top of the fermentation tank (8). A discharge hood (17) is installed on the side wall of the fermentation tank (8). A side cover (18) is installed on the top of the discharge hood (17). A material pipe (19) is installed on the top of the fermentation tank (8) on one side of the side cover (18). A rotary motor (15) is installed on the outer wall of the discharge hood (17). A threaded sleeve (6) is installed inside the lifting frame (4) on one side of the lifting rail frame (7), and the threaded sleeve (6) is slidably connected to the lifting frame (4). A threaded rod (5) is provided inside the threaded sleeve (6), and both ends of the threaded rod (5) extend to the outside of the threaded sleeve (6). A power motor (3) is installed inside the lifting frame (4) below the threaded rod (5), and the output end of the power motor (3) is connected to the threaded rod (5).

2. The fermentation device for organic fertilizer production according to claim 1, characterized in that: The fermenter (8) is equipped with a stirring rack (16) inside, and the output end of the rotary motor (15) is connected to the stirring rack (16).

3. The fermentation device for organic fertilizer production according to claim 2, characterized in that: A scraper (22) is slidably installed inside the fermentation tank (8) on one side of the stirring rack (16). A connecting rod (21) is symmetrically installed on the outer wall of the scraper (22), and the connecting rod (21) is connected to the stirring rack (16).

4. The fermentation device for organic fertilizer production according to claim 1, characterized in that: Positioning frames (13) are symmetrically installed inside the lifting rails (7) on both sides of the fermenter (8), and a rotating shaft (10) is movably installed at the top of each positioning frame (13).

5. The fermentation device for organic fertilizer production according to claim 4, characterized in that: Each of the rotating shafts (10) is equipped with a positioning block (9) at one end near the fermentation tank (8), and the positioning block (9) is fixedly connected to the fermentation tank (8).

6. The fermentation apparatus for organic fertilizer production according to claim 4, characterized in that: The end of the rotating shaft (10) away from the positioning block (9) is equipped with a worm gear (11), and a servo motor (14) is installed on the outer wall of the positioning frame (13) on one side of the worm gear (11).

7. The fermentation apparatus for organic fertilizer production according to claim 6, characterized in that: The output ends of the servo motors (14) are all equipped with worm gears (12), and the worm gears (12) mesh with the worm wheel (11).

8. The fermentation device for organic fertilizer production according to claim 1, characterized in that: The bottom of the trolley (1) is symmetrically equipped with two sets of wheels (2), and the wheels (2) are movably connected to the trolley (1).

Citation Information

Patent Citations

  • Fermentation device for organic fertilizer production

    CN219861129U