Yarn fluff removing device

By designing an automatic cleaning mechanism for yarn linting, the problems of stability and inconvenience in cleaning existing devices have been solved, achieving efficient cleaning and automated operation of yarn surface lint, and improving the stability and ease of use of the device.

CN223660327UActive Publication Date: 2025-12-12JIANGNAN UNIV
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Patent Information

Application Number
CN202423294164.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-12
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing yarn lint removal devices suffer from stability issues, low heat transfer efficiency, inconvenient cleaning, and increased maintenance difficulty due to device complexity. Furthermore, the lint adhering to the brush bristles is difficult to remove in a timely manner, affecting the performance.

Method used

A yarn lint removal device was designed, which includes a lint removal mechanism and a cleaning mechanism. The device uses brush bristles to remove lint and an adhesive column for automatic cleaning. An electromagnet is used to fix a rotating plate to achieve automatic cleaning, and a sliding component enables the reciprocating movement of the rotating plate.

Benefits of technology

It achieves efficient cleaning of yarn surface lint, automates lint removal, avoids excessive lint affecting normal equipment use, simplifies operation, improves the technology of the device, enhances the stability and heat transfer efficiency of the device, strengthens the stability and performance of the device, and simplifies the convenience of operation.

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Abstract

The utility model relates to the technical field of fluff removing devices, in particular to a yarn fluff removing device which comprises a bottom plate, a supporting seat, a winding mechanism, a fixing block, a fluff removing mechanism, a cleaning mechanism and a controller. The controller controls the cleaning mechanism to achieve automatic cleaning of the fluff removing mechanism, and the problems that an existing device is inconvenient to clean after being used, fluff attached to bristles cannot be cleaned in time, and the follow-up using effect is affected are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a down device technical field, concretely is a yarn down device. BACKGROUND

[0002] It is known that the yarn down device is mainly used for removing the down, fuzz ball and other impurities on the surface of yarn or fabric, ensuring the smooth and uniform surface of yarn, so as to improve the appearance and quality of products.

[0003] The Chinese patent with the publication number CN108468130A discloses a textile yarn surface down removing device, which realizes uniform baking of the down on the surface of yarn passing through the yarn hole by the synergistic effect of the electric heating wire mesh, silica gel heat conducting block and heating rod to remove the down. However, the silica gel heat conducting sleeve has the problem of stability, which will cause liquid migration after continuous heat cycle, lose surface wettability, and further cause failure. In addition, it will also cause the increase of thermal resistance and the decrease of heat transfer efficiency due to the "inflation" effect.

[0004] The Chinese patent with the publication number CN212175127U discloses a textile yarn surface down removing device, which is improved to make the placement of the yarn cylinder more stable, and the position of the fixing plate can be adjusted according to the width of the yarn cylinder. However, the design of the device is relatively complex, and when encountering a yarn cylinder with special size or shape, additional adjustment or adaptation may be required, which may increase the complexity of operation, and the complexity of the device also increases the difficulty of maintenance and repair. In addition, the existing yarn down removing device generally removes the down by using bristles, but the existing equipment is not convenient to clean after use, and the down attached to the bristles cannot be cleaned in time, which may affect the subsequent use effect. UTILITARIAN CONTENT

[0005] In view of the deficiencies of the prior art, the utility model provides a yarn down removing device.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a yarn down removing device, comprising a bottom plate, a support seat, a winding mechanism, a fixing block, a down removing mechanism, a cleaning mechanism and a controller; the down removing mechanism comprises a circular hole and a bristle; the cleaning mechanism comprises a sliding assembly, a bearing, a rotating plate, a sticky column, a bolt, a connecting block and an electromagnet.

[0007] The support base has four setting parts at the bottom of the bottom plate and is fixedly connected with the bottom plate; a winding mechanism is arranged on one side of the top of the bottom plate, and a fixing block is arranged on the other side of the top of the bottom plate; the round hole of the downy removing mechanism is arranged on the fixing block, and the brush is arranged in the round hole; the sliding assembly of the cleaning mechanism is arranged on the top of the fixing block, one end of the sliding assembly is fixedly connected with the top of the fixing block, the other end is connected with the rotating plate through a bearing, and the other end of the rotating plate is connected with the sticky column through a bolt; the top of the sliding assembly is further provided with a connecting block, an electromagnet is arranged on the connecting block, a controller is arranged on the front of the bottom plate, and the controller is electrically connected with the winding mechanism and the sliding assembly of the cleaning mechanism.

[0008] In an embodiment, the position of the sticky column corresponds to the position of the round hole on the fixing block, so that the sticky column can smoothly enter the round hole.

[0009] In an embodiment, the rotating plate is made of ferromagnetic material and can be driven to rotate through the bearing.

[0010] In an embodiment, the electromagnet on the connecting block can adsorb the rotating plate when the rotating plate rotates to the corresponding position, so that the rotating plate is adsorbed and fixed.

[0011] In an embodiment, the yarn is drawn through the center of the round hole to the winding device for winding operation.

[0012] In an embodiment, the winding mechanism includes a frame, a motor, a winding drum, a winding roller and other components to realize winding of the yarn after removing the down.

[0013] In an embodiment, the sliding assembly includes a sliding groove, a sliding block, an electric motor and a screw rod to realize reciprocating movement of the rotating plate in the round hole.

[0014] In an embodiment, the support base can be symmetrically arranged according to actual use, so as to enhance the stability of the device.

[0015] In an embodiment, the front of the bottom plate is provided with a controller, the controller is electrically connected with the winding mechanism, and the controller is electrically connected with the sliding assembly, so as to facilitate operation of the device.

[0016] In an embodiment, the bottom of the support base is provided with an anti-skid layer, and the anti-skid layer is fixedly connected with the bottom of the support base.

[0017] In an embodiment, the bottom of the anti-skid layer is provided with a plurality of anti-skid lines to enhance the anti-skid effect of the device.

[0018] In an embodiment, the fixing block is welded with the bottom plate to enhance the connection effect of the device.

[0019] The advantages of the utility model are:

[0020] The yarn deburring device realizes the cleaning of the yarn surface fluff through the deburring mechanism, and the treated fluff can be directly wound in the winding mechanism; in addition, the cleaning mechanism in the device can realize automatic cleaning of the deburring mechanism, when the fluff in the deburring mechanism is too much and needs to be cleaned, the cleaning mechanism can be controlled through the controller to clean it, the fluff in the deburring mechanism is cleaned out, so that the too much fluff does not affect the normal use of the equipment, and when the fluff on the sticky column of the cleaning mechanism is too much and the cleaning effect is poor, the sticky column can be replaced in time to ensure the deburring effect of the device. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the utility model Figure 1 It is a partial enlarged structural schematic diagram of A in the utility model;

[0023] Figure 3 It is a structural schematic diagram of the shaft side of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the utility model Figure 3 It is a partial enlarged structural schematic diagram of B in the utility model;

[0025] In the drawing: 1, bottom plate; 2, support seat; 3, winding mechanism; 4, fixed block; 5, deburring mechanism; 6, round hole; 7, brush; 8, cleaning mechanism; 9, sliding assembly; 10, bearing; 11, rotating plate; 12, sticky column; 13, bolt; 14, connecting block; 15, electromagnet; 16, controller. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] Embodiment one

[0028] As shown in Figure 1 and Figure 3 The utility model discloses a kind of yarn deburring devices, including bottom plate 1, support seat 2, winding mechanism 3, fixed block 4, deburring mechanism 5, cleaning mechanism 8 and controller 16;Wherein winding mechanism 3 includes frame, motor, reel and winding roller etc.;Deburring mechanism includes round hole 6 and brush 7.

[0029] Four support seats 2 are arranged at the bottom of the bottom plate 1 to maintain the stability of the device, the front of the bottom plate 1 is provided with a controller 16 which is electrically connected with the winding mechanism 3 and the fluff removing mechanism 5 to control the normal operation of the winding mechanism 3 and the fluff removing mechanism 5; the winding mechanism 3 is arranged at one side of the top of the bottom plate 1, the fixed block 4 is arranged at the other side of the top, the round hole 6 in the fluff removing mechanism 5 is arranged on the fixed block 4, the brush 7 is arranged inside the round hole 6, and the cleaning mechanism 8 is arranged at the other side of the top of the bottom plate 1.

[0030] The cleaning mechanism 8, as shown in Figure 2 and Figure 4 , comprises a sliding assembly 9, a bearing 10, a rotating plate 11, a sticky column 12, a bolt 13, a connecting block 14 and an electromagnet 15, one end of a sliding rod in the sliding assembly 9 is matched with a sliding groove arranged on the fixed block 4 to realize the reciprocating movement of the sliding rod, the other end of the sliding rod is connected with the upper end of the rotating plate 11 through the bearing 10, and the lower end of the rotating plate 11 is connected with the sticky column 12 through the bolt 13; the top of the sliding rod in the sliding assembly 9 is further provided with the connecting block 14, and the connecting block 14 is provided with the electromagnet 15.

[0031] In use, first of all, the device is placed at a designated position, then the device is supported through the support seats 2 at the bottom of the bottom plate 1, then the rotating plate 11 on the bearing 10 is rotated to rotate the rotating plate 11 by one hundred and eighty degrees, and then the electromagnet 15 is started to adsorb and fix the rotating plate 11 on the electromagnet 15; then the yarn which needs to be removed of fluff is passed through the round hole 6, the brush 7 on the inner wall of the round hole 6 can remove the fluff on the yarn, the yarn passed through the round hole 6 is fixed on the winding mechanism 3, and then the winding mechanism 3 is started, so that the yarn is wound on one side while the fluff is removed; the winding mechanism 3 comprises a frame, a motor, a winding drum and a winding roller and the like, which will not be specifically described here; when the work is completed, the electromagnet 15 on the connecting block 14 is turned off, so that the rotating plate 11 returns to the original position, then the sliding assembly 9 is started, so that the sticky column 12 on the rotating plate 11 extends into the round hole 6, the fluff on the brush 7 is adhered to the sticky column 12 through the outer wall, and then the sliding assembly 9 is started again to separate the sticky column 12 from the inner wall of the round hole 6, so that the fluff on the brush 7 on the inner wall of the round hole 6 is adhered; when the sticky column 12 needs to be replaced, the sticky column 12 can be separated from the rotating plate 11 through the bolt 13, a new sticky column 12 can be replaced, the sliding assembly 9 is a conventional technology in the market, comprising a sliding groove, a sliding block, an electric sliding table and a screw rod and the like, which will not be specifically described here; the size and shape of all components in the structure will not be specifically limited here, and need to be produced according to the actual situation.

[0032] The position of the sticky column 12 in the cleaning device 8 corresponds to the position of the round hole 6 on the fixed block 4, so that the sticky column 12 can smoothly enter the round hole 6; the rotating plate 11 is made of ferromagnetic material and can be driven to rotate through the bearing 10; the electromagnet 15 on the connecting block 14 can adsorb the rotating plate 11 when the rotating plate 11 rotates to the corresponding position, so that the rotating plate 11 is adsorbed and fixed; the yarn is drawn through the center of the round hole 6 to the winding device 3 for winding operation; the winding mechanism includes frame, motor, winding drum and winding roller and other components, which realizes the winding of the yarn after removing the fluff; the sliding assembly 9 includes sliding groove, sliding block, electric sliding table and screw rod and other components, which realizes the reciprocating movement of the rotating plate 11 in the round hole 6; a plurality of support seats 2 are symmetrically arranged to ensure the stability of the device; the support seat 2 is provided with an anti-skid layer having a plurality of stripes, the anti-skid layer is fixedly connected with the bottom of the support seat 2, and the anti-skid effect of the device is enhanced; the fixed block 4 is welded with the bottom plate 1, and the connection effect of the device is enhanced.

[0033] The working principle of the utility model is as follows:

[0034] In use, first, the device is placed in the designated position, then the support seat 2 at the bottom of the bottom plate 1 can support the equipment, then the rotating plate 11 on the bearing 10 is rotated by one hundred and eighty degrees, then the electromagnet 15 is started, and the rotating plate 11 is adsorbed and fixed on the electromagnet 15, then the yarn that needs to be de-fluffed is passed through the round hole 6, the bristles 7 on the inner wall of the round hole 6 can remove the fluff on the yarn, and the yarn passing through the round hole 6 is fixed on the winding mechanism 3, then the winding mechanism 3 is started, and the yarn can be wound on one side while de-fluffing, the winding mechanism 3 includes frame, motor, bearing 10 and winding roller and other components, which will not be described in detail here, when the work is completed, the bristles 7 on the inner wall of the round hole 6 need to be cleaned, the electromagnet 15 on the connecting block 14 is turned off, the rotating plate 11 returns to the original position, then the sliding assembly 9 is started, the sticky column 12 on the rotating plate 11 is extended into the round hole 6, the outer wall of the sticky column 12 can stick the fluff on the bristles 7 on the inner wall of the round hole 6, then the sliding assembly 9 is started again, the sticky column 12 is separated from the inner wall of the round hole 6, and the fluff on the bristles 7 on the inner wall of the round hole 6 can be stuck down, when the sticky column 12 needs to be replaced, the sticky column 12 can be separated from the rotating plate 11 through the bolt 13, a new sticky column 12 can be replaced, the sliding assembly 9 is a conventional technology in the market, including sliding groove, sliding block, electric sliding table and screw rod and other components, which will not be described in detail here, the size and shape of all components in the structure will not be specifically limited here, and actual conditions need to be considered for production.

[0035] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A yarn deburring device characterized by, The device comprises a base plate (1), a support seat (2), a winding mechanism (3), a fixed block (4), a downy removing mechanism (5), a cleaning mechanism (8) and a controller (16). The support seat (2) is arranged at the bottom of the base plate (1); one side of the top of the base plate (1) is provided with the winding mechanism (3), and the other side is provided with the fixed block (4); the downy removing mechanism is arranged inside the fixed block (4); the controller (16) is electrically connected with the winding mechanism (3) and the cleaning mechanism (8) at the same time.

2. A yarn deburring device according to claim 1, characterized in that The downy removing mechanism (5) comprises a round hole (6) and a brush (7); the round hole (6) is arranged inside the fixed block (4), and the brush (7) is located inside the round hole (6) and used for removing the down on the surface of the yarn.

3. A yarn deburring device according to claim 2, wherein, The cleaning mechanism (8) comprises a sliding assembly (9), a bearing (10), a rotating plate (11), a sticky column (12), a bolt (13), a connecting block (14) and an electromagnet (15). The sliding assembly (9) is connected with the sliding groove arranged at the top of the fixed block (4) through one end of a sliding rod to realize the reciprocating movement of the sliding rod, and the other end is connected with the upper end of the rotating plate (11) through the bearing (10); the lower end of the rotating plate (11) is connected with the sticky column (12) through the bolt (13); the top of the sliding rod in the sliding assembly (9) is further provided with the connecting block (14), and the connecting block (14) is provided with the electromagnet (15); the cleaning mechanism (8) is used for cleaning the down on the brush (7) in the downy removing mechanism (5).

4. A yarn deburring device according to claim 3, wherein, The position of the sticky column (12) corresponds to the position of the round hole (6) on the fixed block (4), so that the sticky column (12) can smoothly enter the round hole (6).

5. A yarn deburring device according to claim 4, wherein, The rotating plate (11) is made of ferromagnetic material and can be rotated by the bearing (10).

6. A yarn deburring device according to claim 5, wherein, The electromagnet (15) on the connecting block (14) adsorbs the rotating plate (11) when the rotating plate (11) rotates to the corresponding position, so that the rotating plate (11) is adsorbed and fixed.

7. A yarn deburring device according to claim 6, wherein, The controller (16) controls the sliding assembly (9) to realize the reciprocating movement of the sticky column (12) in the round hole (6) through the sliding groove.

8. A yarn deburring device according to claim 7, characterized in that The bottom of the support seat (2) is provided with an anti-skid layer containing anti-skid stripes.

9. A yarn deburring device according to claim 8, wherein, The device comprises a plurality of support seats (2) to ensure the stability of the device.

10. A yarn deburring device according to claim 9, wherein, The fixed block (4) is fixedly connected with the base plate (1) by welding.

Citation Information

Patent Citations

  • Surface nap removal device for textile yarn

    CN108468130A

  • Textile yarn surface fluff removing device

    CN212175127U