Novel high-elastic sportswear fabric

By using double-sided four-needle knitting and yarn combination, the problems of insufficient elasticity and poor breathability of sportswear fabrics have been solved, resulting in a highly elastic sports fabric with high elasticity, breathability and antibacterial properties, thus improving the user's wearing experience.

CN223660341UActive Publication Date: 2025-12-12QUANZHOU MUTUZHE TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202423290190.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-12
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing sportswear fabrics lack elasticity, are prone to pilling, and have poor breathability, affecting the user's wearing experience.

Method used

Employing double-sided four-needle knitting technology, this fabric combines different yarns in loop, float, and tuck weave structures, along with spandex, Coolmax, polyether ester elastic fiber, Lycra, and maifanite fiber, to create a highly elastic sports fabric with excellent elasticity, breathability, and antibacterial properties.

Benefits of technology

It achieves high elasticity, breathability, and antibacterial properties in the fabric, reduces sweat on the skin surface, improves wearing comfort, and prevents pilling.

✦ Generated by Eureka AI based on patent content.

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Abstract

A fabric body is formed by knitting of an upper needle dial of two needles and a lower needle cylinder of the two needles, a first path, a third path, a fifth path, a seventh path, a ninth path and an eleventh path are respectively woven by combination of tucking, looping and floating threads, and a second path, a fourth path, a sixth path, an eighth path, a tenth path and a twelfth path are respectively woven by combination of looping and floating threads. The structural units of the same needle paths in the third path and the eleventh path are the same, and the structural units of the same needle paths in the second path, the fourth path, the sixth path, the eighth path, the tenth path and the twelfth path are the same; the first yarn is woven into the first path and the ninth path respectively, the second yarn is woven into the third path and the eleventh path respectively, and the third yarn is woven into the second path, the fourth path, the sixth path, the eighth path, the tenth path and the twelfth path respectively; fourth yarns are woven into the fifth path and the seventh path respectively. According to the utility model, two-sided four-needle-passage weaving is adopted, and the weave structure is formed by matching the looping and floating thread weave as well as the looping and tucking, namely the floating thread weave, on two adjacent paths of yarns, so that the fabric has the characteristics of fluffiness and air permeability.
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Description

Technical Field

[0001] This utility model relates to the field of fabric technology, and in particular to a novel high-elastic sports fabric. Background Technology

[0002] As outdoor sports become an integral part of people's lives, sportswear is widely loved by the general public. Due to factors such as insufficient elasticity of woven fabrics and limited range of motion, most sportswear on the market currently uses knitted fabrics. However, common knitted fabrics have shortcomings such as insufficient elasticity, easy pilling, and poor breathability, which affect the user's wearing experience and fail to meet market demand. Utility Model Content

[0003] The purpose of this utility model is to provide a novel high-elastic sports fabric to solve the problems mentioned in the background art.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a novel high-elastic sports fabric, comprising a fabric body, wherein the fabric body is formed by knitting with an upper needle plate and a lower needle cylinder of a two-needle system, knitting in a twelve-way cycle, wherein 1, 3, 5, 7, 9, and 11 are woven in by a combination of tucking, forming, and floating yarns, respectively; and 2, 4, 6, 8, 10, and 12 are woven in by a combination of forming and floating yarns, respectively; wherein 1 The structural units of the same needle paths in paths 1 and 9 are the same; the structural units of the same needle paths in paths 3 and 11 are the same; the structural units of the same needle paths in paths 2, 4, 6, 8, 10, and 12 are the same; paths 1 and 9 are woven with the first yarn; paths 3 and 11 are woven with the second yarn; paths 2, 4, 6, 8, 10, and 12 are woven with the third yarn; and paths 5 and 7 are woven with the fourth yarn.

[0005] Preferably, the arrangement order of the organizational structures of the 1st and 9th paths is: loop organization, floating line organization, loop formation organization, and loop formation organization.

[0006] Preferably, the arrangement order of the organizational structures of the 2-channel, 4-channel, 6-channel, 8-channel, 10-channel, and 12-channel is: looped structure, looped structure, floating structure, and floating structure.

[0007] Preferably, the arrangement order of the 3-way and 11-way organizational structures is: floating line organization, clustered organization, floating line organization, and coiled organization.

[0008] Preferably, the five-way organizational structure is arranged in the following order: looped structure, floating line structure, looped structure, and floating line structure.

[0009] Preferably, the arrangement order of the 7-way organizational structure is: floating line organization, clustered organization, looped organization, and looped organization.

[0010] Preferably, the first yarn is a spandex fiber yarn and a Coolmax fiber yarn woven side by side; the third yarn is a polyether ester elastic fiber yarn and a maifan stone fiber yarn woven side by side.

[0011] Preferably, the second yarn includes a core yarn and a covering yarn disposed outside the core yarn. The core yarn is made of twisted profiled polyester fibers, and the covering yarn is made of twisted UV-resistant PA6 fibers. The profiled polyester fibers have a C-shaped cross-section. The wrapping direction of the covering yarn around the core yarn is opposite to the twisting direction of the core yarn.

[0012] Preferably, the fourth yarn includes an inner yarn, an intermediate yarn disposed outside the inner yarn, and an outer yarn. The inner yarn is made of Lycra fibers twisted together, the intermediate yarn is made of EcoCosy fibers twisted together, and the outer yarn is made of acetate fibers twisted together.

[0013] Preferably, the weight of the fabric body is 140 g / m². 2 ~160g / m 2 .

[0014] As can be seen from the above description of the structure of this utility model, compared with the prior art, this utility model has the following advantages:

[0015] 1. This utility model uses double-sided four-needle knitting. Its structure combines loop and float yarn structures, and loop and tuck yarn structures, in adjacent yarns. This makes the fabric fluffy and breathable. The staggered float yarn structure can wick away sweat when the fabric comes into contact with the skin, thereby reducing the amount of sweat on the skin surface and playing a role in temperature and humidity regulation.

[0016] 2. This utility model includes elastic fibers in each strand, that is, the elastic properties of spandex fiber yarn, polyether ester elastic fiber yarn and Lycra fiber are combined to make the woven fabric have excellent elasticity and comfortable wear; the combination of Coolmax fiber and EcoCosy fiber ensures the moisture absorption and breathability of the yarn; the antibacterial and bacteriostatic properties of maifan stone fiber can prevent the growth of bacteria inside the fabric; and the addition of acetate fiber has good anti-pilling properties, thus preventing pilling on the surface of the fabric. Attached Figure Description

[0017] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. In the drawings:

[0018] Figure 1 This is a triangular configuration diagram of a novel high-elastic sports fabric according to this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the second yarn of a novel high-elastic sports fabric according to this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the fourth yarn in a novel high-elastic sports fabric according to this utility model. Detailed Implementation

[0021] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0025] Example

[0026] refer to Figure 1 , Figure 2 and Figure 3 A novel high-elastic sports fabric, comprising a fabric body with a weight of 140 g / m². 2 ~160g / m 2The fabric body is formed by knitting with a two-needle upper needle plate and a two-needle lower needle cylinder, in a twelve-row cycle. Rows 1, 3, 5, 7, 9, and 11 are knitted using combinations of tuck stitches, loop stitches, and float stitches, respectively; rows 2, 4, 6, 8, 10, and 12 are knitted using combinations of loop stitches and float stitches, respectively. The structural units of identical stitches in rows 1 and 9 are the same; the structural units of identical stitches in rows 3 and 11 are the same; the structural units of identical stitches in rows 2, 4, 6, 8, 10, and 12 are the same. Rows 1 and 9 respectively incorporate the first yarn; rows 3 and 11 respectively incorporate the second yarn 1; and rows 2, 4, 6, 8, and 1... The third yarn is woven into yarns 0 and 12 respectively; the fourth yarn 2 is woven into yarns 5 and 7 respectively; the weave structure arrangement order of yarns 1 and 9 is: tuck weave, float weave, loop weave, and loop weave; the weave structure arrangement order of yarns 2, 4, 6, 8, 10, and 12 is: loop weave, loop weave, float weave, and float weave; the weave structure arrangement order of yarns 3 and 11 is: float weave, tuck weave, float weave, and loop weave; the weave structure arrangement order of yarn 5 is: tuck weave, float weave, loop weave, and float weave; the weave structure arrangement order of yarn 7 is: float weave, tuck weave, loop weave, and loop weave. This fabric is woven with a double-sided four-needle knit, and its structure combines loop and float weave, as well as loop and tuck weave (i.e., float weave) in adjacent yarns. This gives the fabric a fluffy and breathable feel, and the staggered float structure can wick away sweat when the fabric comes into contact with the skin, thereby reducing sweat on the skin surface and playing a role in temperature and humidity regulation.

[0027] The first yarn consists of spandex and Coolmax fiber yarns woven side-by-side; the third yarn consists of polyether ester elastic fiber yarns and maifan stone fiber yarns woven side-by-side. This structure allows the spandex fiber to possess excellent elasticity and stretch, effectively improving the fabric's tensile strength; the Coolmax fiber has excellent sweat-wicking and quick-drying properties, giving the woven fabric moisture-wicking properties; the polyether ester elastic fiber yarn has good resilience, thus giving the fabric good elastic recovery ability; and the maifan stone fiber, made by specially treating various trace elements in maifan stone so that each trace element is firmly and persistently adsorbed onto the fiber macromolecules, providing antipruritic, antibacterial, anti-inflammatory, and deodorizing effects, thereby giving the woven fabric antibacterial properties.

[0028] The second yarn 1 includes a core yarn 11 and a covering yarn 12 disposed outside the core yarn 11. The core yarn 11 is made of twisted profiled polyester fibers, and the covering yarn 12 is made of twisted UV-resistant PA6 fibers. The profiled polyester fibers have a C-shaped cross-section. The wrapping direction of the covering yarn 12 around the core yarn 11 is opposite to the twisting direction of the core yarn 11. With this structure, the polyester fibers have high strength and high toughness, thus ensuring the tensile strength of the woven fabric. The grooves formed between the profiled fibers can also improve the moisture-wicking capacity of the woven second yarn 1. The UV-resistant PA6 fibers have a UV-resistant effect, giving the fabric UV-resistant properties. The wrapping direction of the covering yarn 12 around the core yarn 11 is opposite to the twisting direction of the core yarn 11, which ensures the stability of the second yarn 1 structure. The specific processing technology of the second yarn 1 is as follows: First, a C-shaped polyester fiber is spun out through a spinneret and then fed into a twisting machine to be twisted to form a core yarn 11; then, UV-resistant PA6 fiber is put into the twisting machine to be twisted to form a covering yarn 12; finally, the core yarn 11 and the covering yarn 12 are put into a ring spinning machine for processing, so that the covering yarn 12 is wound around the outside of the core yarn 11 in a ring spinning manner to form the second yarn 1.

[0029] The fourth yarn 2 includes an inner yarn 21, a middle yarn 22 disposed outside the inner yarn 21, and an outer yarn 23. The inner yarn 21 is made of Lycra fiber twisted together, the middle yarn 22 is made of EcoCosy fiber twisted together, and the outer yarn 23 is made of acetate fiber twisted together. This structure utilizes the excellent resilience and abrasion resistance of Lycra fiber to further improve the tensile strength of the woven fabric and enhance wearing comfort; EcoCosy fiber has excellent breathability and moisture absorption, allowing the fabric to quickly absorb sweat and keep the skin dry, increasing fabric comfort; and acetate fiber has good anti-pilling properties, thus preventing pilling on the fabric surface. The specific processing technology of the fourth yarn 2 is as follows: First, Lycra fiber is put into a twisting machine to twist and form inner yarn 21. EcoCosy fiber is put into a twisting machine to twist and form middle yarn 22. Acetate fiber is put into a twisting machine to twist and form outer yarn 23. Then, the inner yarn 21 and the middle yarn 22 are put into a spinning machine for processing, so that the middle yarn 22 is wound around the outer layer of the inner yarn 21 in a spinning manner to form a reinforcing layer. Finally, the reinforcing layer and the outer yarn 23 are put into a spinning machine for processing, so that the outer yarn 23 is wound around the outer layer of the reinforcing layer in a spinning manner, and finally the fourth yarn 2 is formed.

[0030] This invention employs a double-sided four-needle knitting technique. Its structure combines loop and float weave, as well as loop and tuck weave (i.e., float weave) in adjacent yarn paths, giving the fabric a fluffy and breathable texture. The staggered float structure wicks away sweat when the fabric comes into contact with the skin, reducing perspiration and regulating temperature and humidity. In terms of raw materials, the combination of spandex, polyether ester, and Lycra fibers leverages their elastic properties, resulting in a fabric with excellent elasticity and comfortable wear. The use of Coolmax and EcoCosy fibers ensures the yarn's moisture absorption and breathability. The antibacterial properties of maifanite fiber prevent bacterial growth within the fabric. The addition of acetate fiber provides good anti-pilling properties, preventing pilling on the fabric surface.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel high-elastic sports fabric, comprising a fabric body, characterized in that: The fabric body is formed by knitting with an upper needle plate and a lower needle cylinder of a two-needle system, in a twelve-way cycle. Routes 1, 3, 5, 7, 9, and 11 are woven in using a combination of tucking, forming, and floating yarns, respectively; routes 2, 4, 6, 8, 10, and 12 are woven in using a combination of forming and floating yarns, respectively. The structural units of identical needle paths in routes 1 and 9 are identical; the structural units of identical needle paths in routes 3 and 11 are identical; and the structural units of identical needle paths in routes 2, 4, 6, 8, 10, and 12 are identical. Routes 1 and 9 are woven with a first yarn; routes 3 and 11 are woven with a second yarn; routes 2, 4, 6, 8, 10, and 12 are woven with a third yarn; and routes 5 and 7 are woven with a fourth yarn.

2. The novel high-elastic sports fabric according to claim 1, characterized in that: The organizational structure of both the 1-way and 9-way systems is arranged in the following order: clustered structure, floating line structure, looped structure, and looped structure.

3. The novel high-elastic sports fabric according to claim 1, characterized in that: The organizational structure of the 2-channel, 4-channel, 6-channel, 8-channel, 10-channel, and 12-channel systems is arranged in the following order: loop organization, loop organization, floating line organization, and floating line organization.

4. The novel high-elastic sports fabric according to claim 1, characterized in that: The organizational structure of both the 3-way and 11-way systems is arranged in the following order: floating line organization, clustered organization, floating line organization, and looped organization.

5. The novel high-elastic sports fabric according to claim 1, characterized in that: The five-way organizational structure is arranged in the following order: loop organization, floating line organization, loop formation organization, and floating line organization.

6. The novel high-elastic sports fabric according to claim 1, characterized in that: The seven-way organizational structure is arranged in the following order: floating line organization, clustered organization, looped organization, and looped organization.

7. The novel high-elastic sports fabric according to claim 1, characterized in that: The first yarn is made of spandex fiber yarn and Coolmax fiber yarn woven side by side; the third yarn is made of polyether ester elastic fiber yarn and maifan stone fiber yarn woven side by side.

8. The novel high-elastic sports fabric according to claim 1, characterized in that: The second yarn includes a core yarn and a covering yarn disposed outside the core yarn. The core yarn is made of twisted profiled polyester fibers, and the covering yarn is made of twisted UV-resistant PA6 fibers. The profiled polyester fibers have a C-shaped cross-section. The wrapping direction of the covering yarn around the core yarn is opposite to the twisting direction of the core yarn.

9. The novel high-elastic sports fabric according to claim 1, characterized in that: The fourth yarn includes an inner yarn, a middle yarn disposed outside the inner yarn, and an outer yarn. The inner yarn is made of Lycra fibers twisted together, the middle yarn is made of EcoCosy fibers twisted together, and the outer yarn is made of acetate fibers twisted together.

10. A novel high-elastic sports fabric according to claim 1, characterized in that: The fabric itself has a weight of 140g / m². 2 ~160g / m 2 .