Cotton kneading machine for cotton yarn processing

Abstract

The utility model relates to the technical field of cotton kneading machines, in particular to a cotton kneading machine for cotton yarn processing, which comprises a mounting bracket, and a fixing frame is mounted on the outer wall of the mounting bracket; according to the cotton kneading device, cotton materials can be kneaded by the upper cotton kneading plate and the lower cotton kneading plate from the upper portion and the lower portion through the cotton kneading assembly, the driving motor drives the rotating rod to rotate, the rotating rod can drive the eccentric rod to rotate, and then the eccentric rod drives the cotton kneading plates to knead the cotton materials; cotton materials are rubbed through the cotton rubbing plates above and below the cotton materials, so that the cotton rubbing efficiency of the device is better; after the set time is up, the controller controls the device to stop rotating, the controller controls the acousto-optic warning lamp to operate, meanwhile, the visual sensor shoots images of cotton materials, the visual sensor generates electric signals and transmits the electric signals to the controller through the wire, and the controller displays the images. And then an operator can compare the cotton material kneading progress, the device operates automatically, and the practicability is better.

Description

TECHNICAL FIELD

[0001] The utility model relates to cotton rubbing machine technical field, specifically is cotton rubbing machine for cotton yarn processing. BACKGROUND

[0002] Cotton rubbing machine is the ideal equipment of cotton processing, and there are many advantages in using the machine operation, replacing manual hand rubbing disc local cotton rubbing, improving the quality of cotton, convenient operation, easy to use, rubbing cotton flat, beautiful, solid, durable, making traditional manual labor into semi-automatic mechanical operation, especially automatic lifting rubbing machine, reducing the labor intensity of workers, suitable for individual processing use;

[0003] The currently used cotton rubbing machine has some limitations in the operation process. Specifically, when the device is rubbing cotton, only the upper rubbing plate is rotated to process the cotton, and the bottom remains stationary. This design results in a long processing time requirement. In addition, the structure of the existing cotton rubbing machine is relatively simple and lacks automatic prompting function, so more manual intervention steps are required in actual operation, which not only increases the labor intensity, but also reduces the work efficiency.

[0004] Therefore, a cotton rubbing machine for cotton yarn processing is needed to improve the above problems. INVENTION CONTENTS

[0005] In order to solve the problem that the cotton rubbing machine only rotates the upper rubbing plate to process the cotton while the bottom remains stationary, resulting in a long processing time requirement, the utility model provides a cotton rubbing machine for cotton yarn processing to solve the above problems.

[0006] To achieve the above purpose, the utility model provides the following technical scheme:

[0007] A cotton rubbing machine for cotton yarn processing, comprising a mounting bracket, a fixed frame is installed on the outer wall of the mounting bracket, an upper feeding plate is installed on the outer wall of the fixed frame, a controller is installed on the side wall of the upper feeding plate, a cotton rubbing assembly is installed on the outer wall of the mounting bracket, an infrared grid is installed on the opposite inner walls of the mounting bracket, a mounting plate is provided on the opposite side walls of the mounting bracket, a visual sensor is inlaidly installed on the outer wall of the mounting plate, and an audible and visual warning light is installed on the top outer wall of the mounting bracket.

[0008] As a preferred scheme of the utility model, the cotton rubbing assembly comprises a mounting bottom plate and a sliding sleeve, the mounting bottom plate is installed on the side wall of the mounting bracket, a servo motor is installed on the outer wall of the mounting bottom plate, a double-head reverse threaded rod is installed on the drive shaft of the servo motor, the sliding sleeve is slidingly connected to the outer wall of the mounting bracket, and a fixed plate is installed on the outer wall of the sliding sleeve.

[0009] As the preferred scheme of the utility model, the outer wall of the fixed plate is provided with a driving motor, a rotating rod is connected to the driving shaft of the driving motor, and one end of the rotating rod penetrates through the fixed plate and extends to the outer wall of the fixed plate to be provided with an eccentric rod, one end of the eccentric rod is provided with a rubbing cotton plate.

[0010] As the preferred scheme of the utility model, the outer wall of the rubbing cotton plate is provided with a first fixed block, the outer wall of the first fixed block is provided with a limiting spring, one end of the limiting spring is provided with a second fixed block, the second fixed block is installed on the bottom outer wall of the fixed plate, a limiting plate is installed on the side wall of the fixed plate, and a fixed sleeve is arranged on the outer wall of the limiting plate, a double-head reverse threaded rod is threadedly connected to the inner wall of the fixed sleeve.

[0011] As the preferred scheme of the utility model, the bottom corners of the mounting bracket are respectively provided with universal wheels, the controller is respectively connected with an infrared grating, a visual sensor, an audible and visual warning light, a servo motor and a driving motor through wires and is electrically connected.

[0012] As the preferred scheme of the utility model, the feeding plate is located on one side of the rubbing cotton plate, the visual sensor is located on one side of the rubbing cotton plate, the fixed plates are provided with two groups and are respectively located in the inner cavities of the mounting brackets, and the fixed plates are symmetrical structures.

[0013] As the preferred scheme of the utility model, the sliding sleeves are provided with multiple groups and are respectively located on the outer walls of the mounting brackets, the rubbing cotton plates are provided with two groups and are respectively located in the inner cavities of the mounting brackets, and the rubbing cotton plates are symmetrical structures, and the first fixed blocks are provided with multiple groups and are respectively located on the outer walls of the rubbing cotton plates.

[0014] As the preferred scheme of the utility model, the second fixed blocks are provided with multiple groups and are respectively located on the bottom outer walls of the fixed plates, the fixed sleeves are provided with two groups and are respectively located on the outer walls of the double-head reverse threaded rods, and the fixed sleeves are respectively located on the opposite outer walls of the double-head reverse threaded rods.

[0015] Compared with the prior art, the utility model discloses a rubbing cotton assembly is arranged in the rubbing cotton machine for cotton yarn processing, so that the upper and lower rubbing cotton plates can rub and twist the cotton material from above and below respectively, the driving motor drives the rotating rod to rotate, the rotating rod drives the eccentric rod to rotate, then the eccentric rod drives the rubbing cotton plate to rub and twist the cotton material, the cotton material is rubbed and twisted by the upper and lower rubbing cotton plates respectively, so that the rubbing cotton efficiency of the device is better, and the problem that only the upper rubbing plate rotates to process the cotton while the bottom remains static during the rubbing cotton operation is solved, and the design results in a long processing time requirement.

[0016] The utility model discloses a cotton rubbing machine for cotton yarn processing sets up infrared grid and visual sensor, and controller records the time of discharging, and then when reaching the set time, controller controls the device to stop, and controller controls the operation of audible -visual warning light, and visual sensor photographs the image of cotton material, and makes visual sensor produce electric signal and conduction to controller through wire, and controller image displays, and then operating personnel can compare the rubbing progress of cotton material, and the device automatically operates, and it is not necessary to look at the device in real time, and the practicality is better, thereby solving the problems, such as the relatively simple structure of the existing cotton rubbing machine, lacking automatic prompting function configuration, and needing more manual intervention steps in actual operation, and poor practicality. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the whole structure schematic diagram of the utility model;

[0018] Figure 2 It is the side view structure schematic diagram of the utility model;

[0019] Figure 3 It is the A structure amplification schematic diagram of the utility model Figure 2 .

[0020] Figure 4 It is the cotton rubbing subassembly structure schematic diagram of the utility model;

[0021] Figure 5 It is the B structure amplification schematic diagram of the utility model Figure 4 .

[0022] In the drawing: 1, mounting support;2, fixed frame;3, feeding plate;4, controller;5, cotton rubbing subassembly;501, mounting bottom plate;502, sliding sleeve;503, servo motor;504, double -end reverse thread rod;505, fixed plate;506, drive motor;507, rotating rod;508, eccentric rod;509, cotton rubbing plate;510, first fixed block;511, limit spring;512, second fixed block;513, limit plate;514, fixed sleeve;6, infrared grid;7, mounting plate;8, visual sensor;9, audible -visual warning light;10, universal wheel. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings of the embodiments of the utility model, and apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments, based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the range of the utility model protection.

[0024] Embodiment: please refer toFigures 1-5 The cotton yarn processing tumbling machine shown includes a mounting bracket 1, a fixing frame 2 mounted on the outer wall of the mounting bracket 1, a feeding plate 3 mounted on the outer wall of the fixing frame 2, a controller 4 mounted on the side wall of the feeding plate 3, a tumbling component 5 mounted on the outer wall of the mounting bracket 1, an infrared grid 6 mounted on the opposite inner wall of the mounting bracket 1, a mounting plate 7 mounted on the opposite side wall of the mounting bracket 1, a vision sensor 8 embedded in the outer wall of the mounting plate 7, and an audible and visual warning light 9 mounted on the top outer wall of the mounting bracket 1.

[0025] In this embodiment, specific references Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The kneading assembly 5 includes a mounting base plate 501 and a sliding sleeve 502. The mounting base plate 501 is mounted on the side wall of the mounting bracket 1. A servo motor 503 is mounted on the outer wall of the mounting base plate 501. The drive shaft of the servo motor 503 is equipped with a double-headed reverse threaded rod 504. The sliding sleeve 502 is slidably connected to the outer wall of the mounting bracket 1. Multiple sets of sliding sleeves 502 are provided and are located on the outer wall of the mounting bracket 1. A fixing plate 50 is mounted on the outer wall of the sliding sleeve 502. 5. Two sets of fixing plates 505 are provided and are located in the inner cavity of the mounting bracket 1, and the fixing plates 505 are symmetrical to each other. A drive motor 506 is installed on the outer wall of the fixing plate 505. The drive shaft of the drive motor 506 is connected to a rotating rod 507. One end of the rotating rod 507 passes through the fixing plate 505 and extends to the outer wall of the fixing plate 505. An eccentric rod 508 is installed on the outer wall of the fixing plate 505. A cotton-rubbing board 509 is installed on one end of the eccentric rod 508. Two sets of cotton-rubbing boards 509 are provided and are located in the inner cavity of the mounting bracket 1, and the cotton-rubbing boards 509 are symmetrical to each other. A first fixing block 510 is installed on the outer wall of the cotton-rubbing board 509. Multiple sets of first fixing blocks 510 are provided and are located on the outer wall of the cotton-rubbing board 509. A limit spring 511 is installed on the outer wall of the first fixing block 510. A second fixing block 512 is installed on one end of the limit spring 511. Multiple sets of second fixing blocks 512 are provided and are located on the bottom outer wall of the fixing plate 505. On the wall, the second fixing block 512 is installed on the bottom outer wall of the fixing plate 505. The side wall of the fixing plate 505 is installed with a limiting plate 513, and the outer wall of the limiting plate 513 is provided with a fixing sleeve 514. There are two sets of fixing sleeves 514, which are respectively located on the outer wall of the double-headed reverse threaded rod 504. The fixing sleeves 514 are respectively located on the opposite outer walls of the double-headed reverse threaded rod 504. The inner wall of the fixing sleeve 514 is threaded with the double-headed reverse threaded rod 504.

[0026] Among them, universal wheels 10 are respectively installed at the bottom corner of the mounting bracket 1. The controller 4 is connected to the infrared grid 6, vision sensor 8, audible and visual warning light 9, servo motor 503 and drive motor 506 through wires. Under the action of the connection method, the device is powered on, and then the controller 4 controls the infrared grid 6, vision sensor 8, audible and visual warning light 9, servo motor 503 and drive motor 506 to operate. The feeding plate 3 is located on one side of the cotton kneading board 509, and the vision sensor 8 is located on one side of the cotton kneading board 509.

[0027] In this cotton yarn processing machine, during operation, a fixed frame 2 is installed on the outer wall of the mounting bracket 1, and a feeding plate 3 is installed on the outer wall of the fixed frame 2. The operator places the cotton material on the base surface of the feeding plate, and then places the cotton material on the base surface of the cotton kneading plate 509. The controller 4 is then turned on, causing the controller 4 to control the servo motor 503 to operate. This, in turn, causes the drive shaft of the servo motor 503 to drive the double-headed reverse threaded rod 504. Two sets of [unclear - possibly referring to a specific type of screw rod] are installed on the fixed sleeve 514, respectively located... Under the action of the double-ended reverse threaded rod 504 on the outer wall and the fixed sleeves 514 respectively located on the opposite outer walls of the double-ended reverse threaded rod 504, when the double-ended reverse threaded rod 504 is running, the double-ended reverse threaded rod 504 drives the fixed sleeves 514 to move towards the middle, thereby causing the fixed sleeves 514 to drive the fixed plate 505 to move towards the middle. When the fixed plate 505 moves in the inner cavity of the mounting bracket 1, it will cause the fixed plate 505 to drive the sliding sleeve 502 to slide on the outer wall of the mounting bracket 1.

[0028] When the fixed plates 505 move towards the center, they cause the cotton-rubbing plates 509 to move towards the center via the rotating rod 507 and the eccentric rod 508. Since there are two sets of cotton-rubbing plates 509 located within the inner cavity of the mounting bracket 1, and the cotton-rubbing plates 509 are symmetrically arranged, when the fixed plates 505 move towards the center, the cotton-rubbing plates 509 move towards the center, thereby clamping the cotton material between the upper and lower cotton-rubbing plates 509. Subsequently, the controller 4 controls the drive motor 506 to operate... The drive motor 506 rotates, causing the rotating rod 507 to rotate. When the rotating rod 507 rotates, it causes the eccentric rod 508 to rotate. Subsequently, the eccentric rod 508 drives the cotton kneading plate 509 to knead the cotton material. The cotton material is kneaded by the kneading plates 509 above and below, which makes the cotton kneading efficiency of the device better. This solves the problem that when cotton kneading is carried out, only the upper kneading plate rotates to process the cotton, while the bottom remains stationary. This design leads to a longer processing time.

[0029] Infrared grids 6 are installed on the inner walls of the mounting bracket 1, and mounting plates 7 are installed on the side walls of the mounting bracket 1. A vision sensor 8 is embedded in the outer wall of the mounting plate 7. An audible and visual warning light 9 is installed on the top outer wall of the mounting bracket 1. When cotton is put into the kneading board 509, the cotton or a person will pass through the infrared grids 6, which will generate an electrical signal that is transmitted to the controller 4 through a wire. The controller 4 records the feeding time. After the set time is reached, the controller 4 controls the device to stop, the kneading board 509 is separated, the controller 4 controls the audible and visual warning light 9 to operate, and at the same time, the vision sensor 8 captures an image of the cotton, generating an electrical signal that is transmitted to the controller 4 through a wire. The controller 4 displays the image, and the operator can then compare the kneading progress of the cotton. The device operates automatically without the need for real-time monitoring, which improves its practicality. This solves the problem that existing kneading machines have a relatively simple structure and lack automatic prompting functions, thus requiring more manual intervention in actual operation and having poor practicality.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cotton yarn processing machine, comprising a mounting bracket (1), characterized in that: A fixing frame (2) is installed on the outer wall of the mounting bracket (1), a feeding plate (3) is installed on the outer wall of the fixing frame (2), a controller (4) is installed on the side wall of the feeding plate (3), a cotton kneading component (5) is installed on the outer wall of the mounting bracket (1), an infrared grid (6) is installed on the opposite inner wall of the mounting bracket (1), an mounting plate (7) is provided on the opposite side wall of the mounting bracket (1), a vision sensor (8) is embedded in the outer wall of the mounting plate (7), and an audible and visual warning light (9) is installed on the top outer wall of the mounting bracket (1).

2. The cotton yarn processing kneading machine according to claim 1, characterized in that: The kneading assembly (5) includes a mounting base plate (501) and a sliding sleeve (502). The mounting base plate (501) is mounted on the side wall of the mounting bracket (1). A servo motor (503) is mounted on the outer wall of the mounting base plate (501). A double-headed reverse threaded rod (504) is mounted on the drive shaft of the servo motor (503). The sliding sleeve (502) is slidably connected to the outer wall of the mounting bracket (1). A fixing plate (505) is mounted on the outer wall of the sliding sleeve (502).

3. A cotton yarn processing kneading machine according to claim 2, characterized in that: A drive motor (506) is installed on the outer wall of the fixed plate (505). The drive shaft of the drive motor (506) is connected to a rotating rod (507). One end of the rotating rod (507) passes through the fixed plate (505) and extends to an eccentric rod (508) installed on the outer wall of the fixed plate (505). A cotton-rubbing board (509) is installed at one end of the eccentric rod (508).

4. A cotton yarn processing kneading machine according to claim 3, characterized in that: A first fixing block (510) is installed on the outer wall of the cotton-rubbing board (509), and a limit spring (511) is installed on the outer wall of the first fixing block (510). A second fixing block (512) is installed at one end of the limit spring (511). The second fixing block (512) is installed on the bottom outer wall of the fixing plate (505). A limit plate (513) is installed on the side wall of the fixing plate (505), and a fixing sleeve (514) is provided on the outer wall of the limit plate (513). A double-headed reverse threaded rod (504) is threadedly connected to the inner wall of the fixing sleeve (514).

5. A cotton yarn processing kneading machine according to claim 3, characterized in that: The mounting bracket (1) is equipped with casters (10) at the bottom corners. The controller (4) is connected to an infrared grid (6), a vision sensor (8), an audible and visual warning light (9), a servo motor (503), and a drive motor (506) via wires, and the connection is electrical.

6. A cotton yarn processing kneading machine according to claim 5, characterized in that: The feeding plate (3) is located on one side of the cotton-rubbing plate (509), the vision sensor (8) is located on one side of the cotton-rubbing plate (509), and the fixing plate (505) is provided in two sets and is located in the inner cavity of the mounting bracket (1), and the fixing plates (505) are symmetrical to each other.

7. A cotton yarn processing kneading machine according to claim 4, characterized in that: The sliding sleeve (502) is provided in multiple sets and is located on the outer wall of the mounting bracket (1). The cotton kneading board (509) is provided in two sets and is located in the inner cavity of the mounting bracket (1). The cotton kneading boards (509) are symmetrical to each other. The first fixing block (510) is provided in multiple sets and is located on the outer wall of the cotton kneading board (509).

8. A cotton yarn processing kneading machine according to claim 7, characterized in that: The second fixing block (512) is provided in multiple sets and is located on the bottom outer wall of the fixing plate (505). The fixing sleeve (514) is provided in two sets and is located on the outer wall of the double-headed reverse threaded rod (504). The fixing sleeve (514) is located on the opposite outer wall of the double-headed reverse threaded rod (504).

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