Suture needle fixing mechanism and zipper equipment
By incorporating parallel positioning holes and fixing blocks in the sewing needle fixing mechanism, the problem of inconsistent sewing needle positions was solved, achieving standardization and consistency in zipper products and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520214234.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-11
AI Technical Summary
In existing suture needle fixing mechanisms, the relative positions of the two sets of suture needles cannot be guaranteed to be completely consistent, which affects the standardization and consistency of zipper products, resulting in inconsistent stitch distances and affecting product quality.
A suture needle fixing mechanism was designed. By setting parallel first and second positioning holes on the needle clamp assembly, a first suture needle and a second suture needle are installed respectively. The relative positions of the suture needles are ensured by the cooperation of the fixing block with the needle clamp assembly. The suture needles are fixed by screw connection, realizing convenient installation and removal of the suture needles.
This ensures that the stitching position of each zipper product sewn by each sewing machine is consistent, improving product standardization and consistency, increasing production efficiency and equipment debugging efficiency, and enhancing the overall quality of the zipper equipment.
Smart Images

Figure CN223660395U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of zipper equipment technology, and in particular to a suture needle fixing mechanism and a zipper device. Background Technology
[0002] Zippers are broadly categorized into closed zippers and open zippers. Closed zippers are further divided into single-closed, double-closed, and X-type types; open zippers are divided into double-open, single-open, and multi-open types. To produce a variety of zippers, zipper equipment has gradually evolved from semi-automatic to fully automatic. The primary condition for the stable operation of both fully automatic and semi-automatic equipment is the consistency of the products being processed. Zipper production is an intermittent production line composed of various devices; the stability of the equipment determines the stability of the zippers produced. Over the years, despite equipment upgrades, one factor hindering stable production has remained unresolved: the zipper belt, a crucial component of the zipper.
[0003] Existing needle fixing mechanisms require adjustment of two sets of needles in both forward / backward and left / right directions. The relative positions of the two sets of needles cannot be guaranteed to be completely consistent, affecting the standardization and consistency of the sewn zipper products. This leads to inconsistent stitch lengths in zippers produced by different sewing machines, impacting the overall product quality. Therefore, this paper proposes a needle fixing mechanism and zipper device to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a suture needle fixing mechanism and a zipper device, which solves the problem that the relative positions of the two sets of suture needles in the existing suture needle fixing mechanism cannot be guaranteed to be completely consistent, affecting the standardization and consistency of the zipper products being sewn, and consequently causing inconsistent stitch distances in zippers produced by different sewing machines, thus affecting the overall quality of the products.
[0005] To achieve the above objectives, this utility model provides a suture needle fixing mechanism, comprising:
[0006] A fixed base is installed on the sewing machine;
[0007] A needle clamp assembly is disposed at the bottom of the fixed base. The needle clamp assembly is provided with a first positioning hole and a second positioning hole. The first positioning hole and the second positioning hole are parallel to each other. A first suture needle is installed in the first positioning hole and a second suture needle is installed in the second positioning hole.
[0008] A first fixing block is disposed on the side of the needle clamp assembly, and the first fixing block is slidably connected to the first positioning hole to fix the first suture needle;
[0009] The second fixing block is disposed on the side of the needle clamp assembly, and the second fixing block is slidably connected to the second positioning hole to fix the second suture needle.
[0010] Preferably, the first fixed block is L-shaped as a whole, the first end of the first fixed block is connected with the needle holder assembly by a first screw, and the second end of the first fixed block is inserted into the first positioning hole and is connected with the first positioning hole in a sliding manner.
[0011] Preferably, the first end of the first fixed block is provided with a first connecting hole, the side surface of the needle holder assembly is provided with a first screw hole, and the first screw is threadedly connected with the first screw hole through the first connecting hole, so as to fix the first fixed block on the side surface of the needle holder assembly.
[0012] Preferably, the second fixed block is L-shaped as a whole, the first end of the second fixed block is connected with the needle holder assembly by a second screw, and the second end of the second fixed block is inserted into the second positioning hole and is connected with the second positioning hole in a sliding manner.
[0013] Preferably, the first end of the second fixed block is provided with a second connecting hole, the side surface of the needle holder assembly is provided with a second screw hole, and the second screw is threadedly connected with the second screw hole through the second connecting hole, so as to fix the second fixed block on the side surface of the needle holder assembly.
[0014] Preferably, the top surface of the needle holder assembly is provided with a plurality of waist holes, the bottom surface of the fixed base is provided with a plurality of third screw holes, and a second screw is threadedly connected with the third screw holes through the waist holes.
[0015] Preferably, the bottom surface of the fixed base is provided with two stepped grooves, and the top surface of the needle holder assembly is provided with two protrusions, each of the protrusions is clampedly connected with one of the stepped grooves.
[0016] Preferably, the first positioning hole and the second positioning hole are strip-shaped, the width of the top of the first suture needle is consistent with the width of the first positioning hole, and the width of the top of the second suture needle is consistent with the width of the second positioning hole.
[0017] Preferably, the top surface of the fixed base is provided with an assembly column, and the assembly column is connected with the sewing machine.
[0018] A zipper device comprising the suture needle fixing mechanism.
[0019] With respect to the background art, the suture needle fixing mechanism has the following beneficial effects:
[0020] (1) The utility model discloses a first positioning hole and second positioning hole are arranged in parallel on needle clamp head assembly, guarantee the relative position of first suture needle and second suture needle on needle clamp head assembly always keep consistent, ensure the relative position of zipper product sewing thread of every one suture machine is sewed, and the standardization, consistency of zipper product are better, and then ensure that the zipper sewing distance of different suture machine production keeps uniform, and the overall quality of product is improved, and the relative position of first suture needle and second suture needle is guaranteed completely consistent, and first suture needle and second suture needle do not need to be debugged, help to improve the overall zipper equipment debugging efficiency, and then improve production efficiency.
[0021] (2) The utility model discloses a first fixed block and needle clamp head assembly cooperate and lock first suture needle on fixed base, through the cooperation of second fixed block and needle clamp head assembly, second suture needle is locked on fixed base, make the installation and disassembly of first suture needle and second suture needle more convenient, improve the convenience of suture needle fixing mechanism maintenance and dismounting. DRAWINGS
[0022] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, and obviously, the drawings in the following description are only the embodiments of the utility model, and for the ordinary skilled in the art, other drawings can be obtained according to the provided drawings without the creative labor.
[0023] Figure 1 It is the three-dimensional structure diagram of suture needle fixing mechanism provided by the embodiment of the utility model;
[0024] Figure 2 It is the explosion schematic view of suture needle fixing mechanism provided by the embodiment of the utility model;
[0025] Figure 3 It is the three-dimensional structure diagram of fixed base provided by the embodiment of the utility model;
[0026] Figure 4 It is the three-dimensional structure diagram of needle clamp head assembly provided by the embodiment of the utility model.
[0027] Specifically, 1-fixed base;101-staircase groove;102-assembly column;2-needle clamp head assembly;201-first positioning hole;202-second positioning hole;203-first screw hole;204-second screw hole;205-waist hole;206-turret;3-first fixed block;301-first connecting hole;4-second fixed block;401-second connecting hole;5-first suture needle;6-second suture needle. DETAILED DESCRIPTION
[0028] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of the present application.
[0029] In order for those skilled in the art to better understand the technical solutions of the present application, the present application will be further described in detail below with reference to the drawings and specific embodiments.
[0030] As shown in Figure 1 and Figure 2 To achieve the above object, the present application provides a suture needle fixing mechanism, which comprises a fixing base 1, a needle clamp head assembly 2, a first fixing block 3 and a second fixing block 4. The fixing base 1 is arranged on a sewing machine, and a mounting column 102 is arranged on the top surface of the fixing base 1. The mounting column 102 is connected to the sewing machine, and the fixing base 1 can be driven to move up and down reciprocally by the sewing machine.
[0031] The needle clamp head assembly 2 is slidably arranged at the bottom of the fixing base 1. The needle clamp head assembly 2 is mainly used for fixing a first suture needle 5 and a second suture needle 6. Specifically, the needle clamp head assembly 2 is provided with a first positioning hole 201 and a second positioning hole 202. The first positioning hole 201 and the second positioning hole 202 extend along the width direction of the needle clamp head assembly 2, and are parallel to each other. The first suture needle 5 is installed in the first positioning hole 201, and the second suture needle 6 is installed in the second positioning hole 202. The first suture needle 5 and the second suture needle 6 are used together for sewing a zipper.
[0032] It should be noted that the distance between the first suture needle 5 and the second suture needle 6 along the width direction of the needle clamp head assembly 2 is in a multiple relationship with the pitch of the zipper, and the distance between the first suture needle 5 and the second suture needle 6 along the width direction of the needle clamp head assembly 2 is equal to the distance between the left and right teeth of the zipper. This ensures that the relative positions of the first suture needle 5 and the second suture needle 6 are completely consistent, which helps to standardize the parts, eliminates the need for debugging of the first suture needle 5 and the second suture needle 6, improves the overall zipper equipment debugging efficiency, and further improves the production efficiency.
[0033] The first fixing block 3 is arranged at the side of the needle clamp head assembly 2, and the first fixing block 3 is slidably connected with the first positioning hole 201 to fix the first suture needle 5; specifically, after the first fixing block 3 is fixed at the side of the needle clamp head assembly 2, the first suture needle 5 is locked on the fixing base 1 through cooperation of the first fixing block 3 and the needle clamp head assembly 2; the second fixing block 4 is arranged at the side of the needle clamp head assembly 2, and the second fixing block 4 is slidably connected with the second positioning hole 202 to fix the second suture needle 6; specifically, the second suture needle 6 is locked on the fixing base 1 through cooperation of the second fixing block 4 and the needle clamp head assembly 2, and the first suture needle 5 and the second suture needle 6 are more convenient to mount and dismount, and the convenience of the suture needle fixing mechanism during maintenance and dismounting is improved.
[0034] During assembly, the needle clamp head assembly 2 is slidably connected at the bottom of the fixing base 1, the first fixing block 3 and the second fixing block 4 are both fixed at the side of the needle clamp head assembly 2, the first suture needle 5 and the second suture needle 6 are respectively placed in the first positioning hole 201 and the second positioning hole 202, the first fixing block 3 cooperates with the needle clamp head assembly 2 to lock the first suture needle 5 on the fixing base 1, the second fixing block 4 cooperates with the needle clamp head assembly 2 to lock the second suture needle 6 on the fixing base 1, the fixing base 1 is fixed on the sewing machine, and the relative positions of the first suture needle 5 and the second suture needle 6 on the needle clamp head assembly 2 always remain consistent, so that the relative positions of sewing threads of zipper products sewn by each sewing machine are consistent, that is, the distances of the sewing threads of the zippers produced by different sewing machines remain uniform, and the overall quality of the products is effectively improved.
[0035] In an embodiment of the utility model, the first fixing block 3 is in the shape of L as a whole, the first end of the first fixing block 3 is connected with the needle clamp head assembly 2 through the first screw, the second end of the first fixing block 3 is inserted into the first positioning hole 201 and is slidably connected with the first positioning hole 201, specifically, after the left end of the first fixing block 3 is inserted into the first positioning hole 201, the rear end of the first fixing block 3 is connected with the right side of the needle clamp head assembly 2 through the first screw, a certain gap is reserved in the first positioning hole 201, the first suture needle 5 is inserted into the gap reserved in the first positioning hole 201, then the first screw is rotated in the forward direction, the left end of the first fixing block 3 further enters the first positioning hole 201 and abuts against the top of the first suture needle 5, and the first suture needle 5 is locked on the needle clamp head assembly 2.
[0036] It should be noted that the first end of the first fixed block 3 is provided with a first connecting hole 301, the side of the needle clamp head assembly 2 is provided with a first screw hole 203, the first screw is screwed through the first connecting hole 301 and connected with the first screw hole 203, specifically, the first screw is rotated in a forward direction, the rear end of the first fixed block 3 is clamped by the first screw, and the left end of the first fixed block 3 is further inserted into the first positioning hole 201; the first screw is rotated in a reverse direction, the rear end of the first fixed block 3 is driven to move backward by the first screw, and the left end of the first fixed block 3 is withdrawn from the first positioning hole 201.
[0037] In an embodiment of the utility model, the second fixed block 4 is in an L shape as a whole, the first end of the second fixed block 4 is connected with the needle clamp head assembly 2 through a second screw, the second end of the second fixed block 4 is inserted into the second positioning hole 202 and is slidably connected with the second positioning hole 202, specifically, after the left end of the second fixed block 4 is inserted into the second positioning hole 202, the front end of the second fixed block 4 is connected to the right side of the needle clamp head assembly 2 through the second screw, a certain gap is reserved in the second positioning hole 202, the second suture needle 6 is inserted into the gap reserved in the second positioning hole 202, then the second screw is rotated in a forward direction, the left end of the second fixed block 4 is further inserted into the second positioning hole 202 and abuts against the top of the second suture needle 6, and the second suture needle 6 is locked on the needle clamp head assembly 2.
[0038] It should be noted that the first end of the first fixed block 3 is provided with a first connecting hole 301, the side of the needle clamp head assembly 2 is provided with a first screw hole 203, the first screw is screwed through the first connecting hole 301 and connected with the first screw hole 203, specifically, the first screw is rotated in a forward direction, the rear end of the first fixed block 3 is clamped by the first screw, and the left end of the first fixed block 3 is further inserted into the first positioning hole 201; the first screw is rotated in a reverse direction, the rear end of the first fixed block 3 is driven to move backward by the first screw, and the left end of the first fixed block 3 is withdrawn from the first positioning hole 201.
[0039] As shown in Figure 3 and Figure 4 The top of the needle clamp head assembly 2 is provided with a plurality of waist holes 205, the waist holes 205 are in a strip shape as a whole, the length direction of the waist holes 205 is consistent with the width direction of the needle clamp head assembly 2, the bottom of the fixed base 1 is provided with a plurality of third screw holes, each third screw hole corresponds to a waist hole 205, the second screw is screwed through the waist hole 205 and connected with the third screw hole, so that the needle clamp head assembly 2 is fixed at the bottom of the fixed base 1. It should be noted that when the position of the needle clamp head assembly 2 relative to the fixed base 1 needs to be adjusted, the second screw is screwed in a reverse direction, so that the needle clamp head assembly 2 can slide left and right relative to the fixed base 1 along the length direction of the waist hole 205, and the positions of the first suture needle 5 and the second suture needle 6 relative to the fixed base 1 are adjusted synchronously.
[0040] Further need to explain is, the bottom surface of the fixed base 1 is provided with two stepped grooves 101, the length direction of the stepped groove 101 is consistent with the width direction of the needle clamp head assembly 2, the top surface of the needle clamp head assembly 2 is provided with two bosses 206, each boss 206 is clamped and connected with a stepped groove 101, and the boss 206 and the stepped groove 101 are slidingly connected, when the needle clamp head assembly 2 can slide left and right along the length direction of the waist hole 205 relative to the fixed base 1, through the cooperation of the boss 206 and the stepped groove 101, the path of the needle clamp head assembly 2 relative to the fixed base 1 is limited and corrected, further ensure the stability of the first suture needle 5 and the second suture needle 6 when moving relative to the fixed base 1, and further improve the quality stability of the produced zipper.
[0041] In an embodiment of the utility model, the first positioning hole 201 and the second positioning hole 202 are both in strip shape, to ensure that the left end of the first fixed block 3 can freely slide along the length direction of the first positioning hole 201 after being inserted into the first positioning hole 201, and to ensure that the left end of the second fixed block 4 can freely slide along the length direction of the first positioning hole 201 after being inserted into the second positioning hole 202. In addition, the width of the top of the first suture needle 5 is consistent with the width of the first positioning hole 201, to ensure that the outer side wall of the first suture needle 5 can as far as possible adhere to the inner side wall of the first positioning hole 201 after the top of the first suture needle 5 enters the first positioning hole 201 and is supported by the first fixed block 3, to avoid the first suture needle 5 from shifting and deflecting in the first positioning hole 201. Meanwhile, the width of the top of the second suture needle 6 is consistent with the width of the second positioning hole 202, to ensure that the outer side wall of the second suture needle 6 can as far as possible adhere to the inner side wall of the second positioning hole 202 after the top of the second suture needle 6 enters the second positioning hole 202 and is supported by the second fixed block 4, to avoid the second suture needle 6 from shifting and deflecting in the second positioning hole 202, thereby improving the stability of the second suture needle 6 relative to the fixed base 1, and further ensuring that the relative position of the first suture needle 5 and the second suture needle 6 on the needle clamp head assembly 2 is always consistent, to improve the quality stability of the produced zipper.
[0042] The utility model discloses when using, the needle clamp head assembly 2 sliding connection is in the bottom of fixed base 1, after the left end of first fixed block 3 is inserted into first positioning hole 201, through first screw, the rear end of first fixed block 3 is connected in the right side of needle clamp head assembly 2, first positioning hole 201 reserves a certain gap, and first suture needle 5 is inserted into the gap reserved in first positioning hole 201, and first screw is rotated positively, and the left end of first fixed block 3 further enters first positioning hole 201 and is locked in needle clamp head assembly 2 with the top of first suture needle 5, and first suture needle 5 is locked in needle clamp head assembly 2, and the left end of second fixed block 4 is inserted into second positioning hole 202 after that, through second screw, the front end of second fixed block 4 is connected in the right side of needle clamp head assembly 2, and second positioning hole 202 reserves a certain gap, and second suture needle 6 is inserted into the gap reserved in second positioning hole 202, and second screw is rotated positively, and the left end of second fixed block 4 further enters second positioning hole 202 and is locked in needle clamp head assembly 2 with the top of second suture needle 6, and first suture needle 5 and second suture needle 6 are fixed in needle clamp head assembly 2, and fixed base 1 is fixed on the sewing machine through the assembly column 102, and the sewing machine drives fixed base 1 to make reciprocating motion up and down, and the needle head below first suture needle 5 and second suture needle 6 constantly pierces and sews the cloth, and the sewing action is completed.
[0043] In addition to the above-mentioned suture needle fixing mechanism, the utility model also provides a zipper equipment including the suture needle fixing mechanism disclosed in the above-mentioned embodiment, and the structures of other parts of the zipper equipment refer to the prior art, and will not be repeated here.
[0044] In conclusion, the first positioning hole 201 and the second positioning hole 202 are arranged in parallel on the needle clamp head assembly 2, the relative positions of the first suture needle 5 and the second suture needle 6 on the needle clamp head assembly 2 are always kept consistent, and then the distances of the zipper sewing threads produced by different sewing machines are kept uniform, and the overall quality of the products is effectively improved.
[0045] It should be noted that, in the present specification, the relationship terms such as first and second are only used to distinguish one entity from another, and do not necessarily require or imply any such actual relationship or order between the entities.
[0046] The principles and implementation modes of the utility model are described by applying specific examples in the present document, and the above-mentioned example is only used to help understand the method and core idea of the utility model. It should be pointed out that, for ordinary skilled persons in the technical field, some improvements and modifications can be made to the utility model without departing from the principles of the utility model, and these improvements and modifications also fall within the protection scope of the utility model.
Claims
1. A suture needle securing mechanism, characterized by, The utility model relates to a suture needle fixing mechanism, which comprises a fixing base arranged on a suturing machine, a needle clamp head assembly arranged at the bottom of the fixing base, a first positioning hole and a second positioning hole arranged on the needle clamp head assembly, the first positioning hole and the second positioning hole being parallel to each other, a first suture needle being arranged in the first positioning hole, and a second suture needle being arranged in the second positioning hole, a first fixing block arranged on the side of the needle clamp head assembly, the first fixing block being slidably connected to the first positioning hole to fix the first suture needle, and a second fixing block arranged on the side of the needle clamp head assembly, the second fixing block being slidably connected to the second positioning hole to fix the second suture needle. The first fixing block is in the shape of L as a whole, the first end of the first fixing block is connected to the needle clamp head assembly through a first screw, and the second end of the first fixing block is inserted into the first positioning hole and slidably connected to the first positioning hole. The first end of the first fixing block is provided with a first connecting hole, the side of the needle clamp head assembly is provided with a first screw hole, the first screw is threadedly connected to the first screw hole through the first connecting hole, and the first fixing block is fixed to the side of the needle clamp head assembly. The second fixing block is in the shape of L as a whole, the first end of the second fixing block is connected to the needle clamp head assembly through a second screw, and the second end of the second fixing block is inserted into the second positioning hole and slidably connected to the second positioning hole. The first end of the second fixing block is provided with a second connecting hole, the side of the needle clamp head assembly is provided with a second screw hole, the second screw is threadedly connected to the second screw hole through the second connecting hole, and the second fixing block is fixed to the side of the needle clamp head assembly.
2. A suture needle securing mechanism according to claim 1, wherein, The top surface of the needle clamp head assembly is provided with a plurality of waist holes, the bottom surface of the fixing base is provided with a plurality of third screw holes, and a second screw is threadedly connected to the third screw holes through the waist holes.
3. A suture needle securing mechanism according to claim 2, wherein, The bottom surface of the fixing base is provided with two stepped grooves, and the top surface of the needle clamp head assembly is provided with two bosses, each of the bosses is clampedly connected to one of the stepped grooves.
4. The suture needle securing mechanism of claim 1, wherein, The first positioning hole and the second positioning hole are in the shape of a strip, the width of the top of the first suture needle is consistent with the width of the first positioning hole, and the width of the top of the second suture needle is consistent with the width of the second positioning hole.
5. A needle securing mechanism according to claim 4, wherein The top surface of the fixing base is provided with an assembly column, and the assembly column is connected to the suturing machine.
6. A suture needle securing mechanism according to any one of claims 1-5, wherein, The utility model relates to a suture needle fixing mechanism, which comprises a fixing base arranged on a suturing machine, a needle clamp head assembly arranged at the bottom of the fixing base, a first positioning hole and a second positioning hole arranged on the needle clamp head assembly, the first positioning hole and the second positioning hole being parallel to each other, a first suture needle being arranged in the first positioning hole, and a second suture needle being arranged in the second positioning hole, a first fixing block arranged on the side of the needle clamp head assembly, the first fixing block being slidably connected to the first positioning hole to fix the first suture needle, and a second fixing block arranged on the side of the needle clamp head assembly, the second fixing block being slidably connected to the second positioning hole to fix the second suture needle.
7. A needle securing mechanism according to claim 6, wherein 8. A suture needle securing mechanism according to claim 1, wherein, 9. The suture needle securing mechanism of claim 1, wherein, 10. A zipper device characterized by,