Solar frame aluminum profile testing fixture of aluminum profile extruding machine
By designing an aluminum profile extrusion machine for solar panel aluminum profiles, the problem of being unable to read parameters when the test results are unqualified was solved, realizing convenient testing and stable measurement of aluminum profile parameters and reducing the difficulty of size adjustment.
Patent Information
- Application Number
- CN202423110649.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-17
AI Technical Summary
When calipers, feeler gauges, and feeler gauges are used, the parameters of aluminum profiles cannot be read when the test results are unqualified, which increases the difficulty of size adjustment.
A fixture for inspecting aluminum profiles for solar cell frames in an aluminum profile extrusion machine has been designed, including a fixed frame, a moving part, a rotating part, and a connecting part. Through the cooperation of these components, multi-parameter detection of aluminum profiles can be achieved, and the parameters can be easily displayed.
It enables convenient detection of aluminum profile parameters, reduces the difficulty of size adjustment, and ensures the stability and accuracy of measurement data.
Smart Images

Figure CN223663905U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum profile processing technology, specifically to an aluminum profile extrusion machine for solar panel aluminum profiles. Background Technology
[0002] The frame is an important component of solar photovoltaic modules. Its function is to encapsulate materials such as cells, glass, and backsheets to enhance the strength of the module, so as to facilitate transportation, installation, and protection of the photovoltaic module. Therefore, photovoltaic frame products need to have strong load-bearing capacity and corrosion resistance. The performance of the frame has a direct impact on the installation and service life of the battery module. Most frames are made of aluminum alloy.
[0003] In the production process of aluminum alloy frames, in order to ensure that the frame can stably contact the solar panel, it is necessary to inspect the dimensions of the processed frame. During the frame inspection process, calipers, bevel gauges, and feeler gauges are used to inspect the aluminum profile. The dimensions measured by calipers, bevel gauges, and feeler gauges are fixed during the use of calipers, bevel gauges, and feeler gauges. When the inspection results are unqualified, it is impossible to read the parameters of the aluminum profile, thereby increasing the difficulty of adjusting the dimensions of the aluminum profile. To address this, an aluminum profile inspection tool for solar panel frames in an aluminum profile extrusion machine is proposed. Utility Model Content
[0004] The purpose of this utility model is to solve the problem that when the dimensions measured by calipers, feeler gauges and feeler gauges are fixed during use, it is impossible to read the parameters of aluminum profiles when the test results are unqualified, thereby increasing the difficulty of adjusting the dimensions of aluminum profiles. This utility model provides an aluminum profile extrusion machine solar frame aluminum profile inspection tool.
[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution:
[0006] A fixture for inspecting aluminum profile solar panel frames for an aluminum profile extrusion machine includes:
[0007] The fixing frame is L-shaped, with an inclined groove at one end, a detection groove and a connection hole respectively inside the inclined groove, and a recess on the outside of the fixing frame;
[0008] The movable component, located inside the fixed frame, is used to detect the thickness of the aluminum profile.
[0009] The detection mechanism, located inside the groove, is used to detect the angle of the aluminum profile. The detection mechanism includes a rotating component and a connecting component. The rotating component is located inside the groove and is used to measure the angle of the aluminum profile. The connecting component is located outside the rotating component and is used to provide support for the aluminum profile. The rotating component works with the connecting component to measure the angle of the aluminum profile at different positions.
[0010] Furthermore, a second guide groove is provided inside the detection groove, a first guide groove is provided on the outside of the fixing frame, a sliding groove is provided inside the groove, and a connecting groove is provided inside the sliding groove.
[0011] Furthermore, the rotating component includes a connecting shaft connected to a fixed frame. A rotating plate is provided on the outer side of the connecting shaft. A sliding plate and a connecting column are sequentially provided on the outer side of the rotating plate. The sliding plate slides inside the sliding groove, and the connecting column slides inside the connecting groove. A moving groove is opened on the outer side of the rotating plate, and the opening direction of the moving groove is the same as that of the first guide groove. A moving block is provided inside the moving groove.
[0012] Furthermore, the connector includes a connecting rod with a through groove inside the connecting rod that passes through the connecting rod. One end of the connecting rod is connected to a moving block, and one end of the connecting rod is provided with a rotating ring that rotates relative to the connecting rod. A connecting block is provided inside the through groove, and an adjusting block is provided outside the connecting block. The adjusting block slides inside the first guide groove.
[0013] Furthermore, the movable component includes a sliding block that slides inside the detection groove. A sliding rod and a mounting block are respectively provided on the outer side of the sliding block. The mounting block slides inside the second guide groove, and the sliding rod slides inside the guide groove. A spring is also provided between the sliding rod and the fixing frame.
[0014] Furthermore, a connecting plate is provided on the outer side of the sliding block, and the connecting plate slides inside the connecting hole.
[0015] The beneficial effects of this utility model are as follows:
[0016] This utility model, through the arrangement of a fixed frame, a moving part, a rotating part, and a connecting part, achieves the cooperation of a fixed frame, a sliding block, a sliding rod, a spring, a rotating plate, a connecting shaft, a moving block, a connecting rod, a rotating ring, a through groove, an adjusting block, and a connecting block. This allows for the detection of different parameters of aluminum profiles while facilitating the display of the measured parameters. This avoids the problem of fixed dimensions measured by calipers, feeler gauges, and feeler gauges, which would prevent the reading of aluminum profile parameters, thus reducing the difficulty of adjusting the size of aluminum profiles. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a main sectional view of the present invention;
[0019] Figure 3 This is an enlarged view of the connecting groove of this utility model;
[0020] Figure 4This is an enlarged view of the rotating component of this utility model;
[0021] Figure 5 This is an enlarged view of the movable component of this utility model;
[0022] Reference numerals: 1. Fixed frame; 101. Inclined groove; 102. Guide groove; 103. Groove; 104. Sliding groove; 105. Connecting groove; 106. First guide groove; 107. Second guide groove; 108. Connecting hole; 2. Moving part; 201. Sliding block; 202. Sliding rod; 203. Spring; 204. Mounting block; 3. Rotating part; 301. Rotating plate; 302. Connecting shaft; 303. Sliding plate; 304. Connecting column; 305. Moving groove; 306. Moving block; 4. Connecting part; 401. Connecting rod; 402. Rotating ring; 403. Through groove; 404. Adjusting block; 405. Connecting block. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0025] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0026] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that provides control.
[0027] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0028] like Figures 1 to 5 As shown, an aluminum profile extrusion machine for solar panel aluminum profile inspection includes: a fixed frame 1, which is L-shaped, with a slanted groove 101 at one end, a detection groove and a connecting hole 108 respectively inside the slanted groove 101, and a groove 103 on the outside of the fixed frame 1; a movable component 2, disposed inside the fixed frame 1, for detecting the thickness of the aluminum profile; and a detection mechanism, disposed inside the groove 103, for detecting the angle of the aluminum profile. The detection mechanism includes a rotating component 3 and a connecting component 4. The rotating component 3 is disposed inside the groove 103 for measuring the angle of the aluminum profile, and the connecting component 4 is disposed outside the rotating component 3 for providing support for the aluminum profile. The rotating component 3, in conjunction with the connecting component 4, measures the angle of the aluminum profile at different positions. Specifically, when it is necessary to inspect the processed aluminum profile, the fixed frame 1 is first placed against the included angle of the aluminum profile, and then the moving component 2 and the rotating component 4 are connected to the groove 103 to measure the angle of the aluminum profile. The moving part 3 is used to detect the included angle of the processed aluminum profile, ensuring that the aluminum profile can be stably attached to the solar panel during use. Then, the thickness of the processed aluminum profile is detected by the cooperation of the inclined groove 101 and the moving part 2, ensuring that the processed aluminum profile meets the design requirements. The fixed frame 1 is right-angled, thus providing support and reference for the moving part 2 and the rotating part 3 during the included angle measurement of the aluminum profile, ensuring the stability of the measurement data. In the process of measuring the thickness of the aluminum profile, the aluminum profile to be measured is first placed inside the inclined groove 101. Then, the fixed frame 1 is pushed to move relative to the aluminum profile. During the movement of the fixed frame 1, the thickness of the aluminum profile is detected by the gradually contracting inclined groove 101 in cooperation with the moving part 2. The groove 103 can increase the measurement angle of the rotating part 3 during use, so that the rotating part 3 can accurately measure the included angle of the aluminum profile.
[0029] like Figures 1 to 5As shown, a second guide groove 107 is provided inside the detection groove, a first guide groove 106 is provided on the outside of the fixing frame 1, a sliding groove 104 is provided inside the groove 103, and a connecting groove 105 is provided inside the sliding groove 104. Specifically, the second guide groove 107 can guide the moving part 2 inside the detection groove during use, ensuring the stability of the direction of the moving part 2 during the movement process. The first guide groove 106 provides guidance for the connecting part 4 during use, ensuring the stability of the position movement process of the connecting part 4. The sliding groove 104, together with the connecting groove 105, provides guidance for the rotating part 3 while limiting the rotation angle of the rotating part 3, preventing the rotating part 3 from separating from the fixing frame 1 during use, and ensuring the stability of the rotating part 3 during the measurement process.
[0030] like Figures 1 to 5 As shown, the rotating component 3 includes a connecting shaft 302, which is connected to the fixed frame 1. A rotating plate 301 is provided on the outer side of the connecting shaft 302. A sliding plate 303 and a connecting post 304 are sequentially provided on the outer side of the rotating plate 301. The sliding plate 303 slides inside the sliding groove 104, and the connecting post 304 slides inside the connecting groove 105. A moving groove 305 is provided on the outer side of the rotating plate 301, and the opening direction of the moving groove 305 is the same as that of the first guide groove 106. A moving block 306 is provided inside the moving groove 305. Specifically, the sliding plate 303 cooperates with the sliding groove 104 to connect the rotating plate 301 and the groove 103, so that the rotating plate 301 can stably rotate around the connecting shaft 302 as the center. During the rotation, as the sliding plate 303 slides inside the sliding groove 104, the movement range of the sliding plate 303 is limited by the cooperation of the connecting groove 105 and the connecting column 304, so as to prevent the sliding plate 303 from slipping off the sliding groove 104 during use. The sliding plate 303 and the sliding groove 104 have the same shape. The sliding plate 303 can be T-shaped or dovetail-shaped. One end of the connecting shaft 302 is also provided with an indicator needle. Multiple marking grooves are also opened on the outside of the fixing frame 1. The indicator needle and the marking grooves quickly display the rotation angle of the rotating plate 301. The moving groove 305 provides guidance for the moving block 306 during use, so that the moving block 306 can stably support the connecting member 4.
[0031] like Figures 1 to 5As shown, the connector 4 includes a connecting rod 401, with a through groove 403 extending through the connecting rod 401. One end of the connecting rod 401 is connected to the moving block 306, and a rotating ring 402 is provided at one end of the connecting rod 401, rotating relative to the connecting rod 401. A connecting block 405 is provided inside the through groove 403, and an adjusting block 404 is provided outside the connecting block 405, sliding inside the first guide groove 106. Specifically, when it is necessary to detect the included angle of the aluminum profile, the positions of the adjusting block 404 and the connecting rod 401 are first adjusted according to the size of the aluminum profile. Then, the connecting rod 401 pushes the rotating ring 402 to contact the aluminum profile. During the contact between the rotating ring 402 and the aluminum profile, the connecting rod 401 drives the rotating plate 301 to move. The fixed frame 1 is rotated at an angle to detect the angle of the aluminum profile. The adjusting block 404, in conjunction with the first guide groove 106, adjusts the position of the connecting rod 401, enabling the connecting rod 401 to measure the angle of aluminum profiles of different sizes. The connecting block 405 and the adjusting block 404 are connected by a guide post, which can be a square or elliptical post. The connecting block 405 is also provided with a threaded rod on the side opposite to the adjusting block 404. The position of the adjusting block 404 is controlled by the cooperation of the connecting block 405 and the threaded rod to ensure the stability of the adjusted block 404 after position adjustment. During the measurement of the aluminum profile by the connecting rod 401, the movement direction of the connecting rod 401 is guided by the cooperation of the connecting block 405, the guide post and the through groove 403 to ensure that the connecting rod 401 can maintain horizontal movement.
[0032] like Figures 1 to 5 As shown, the moving part 2 includes a sliding block 201, which slides inside the detection groove. A sliding rod 202 and a mounting block 204 are respectively provided on the outer side of the sliding block 201. The mounting block 204 slides inside the second guide groove 107, and the sliding rod 202 slides inside the guide groove 102. A spring 203 is also provided between the sliding rod 202 and the fixing frame 1. Specifically, when it is necessary to detect the thickness of the aluminum profile, the aluminum profile is first placed inside the inclined groove 101, and then the fixing frame 1 pushes the aluminum profile to move inside the inclined groove 101. During the process, the sliding block 201 is used to detect aluminum profiles of different thicknesses. The detection groove can guide the sliding block 201 in the direction of movement during use, ensuring the stability of the sliding block 201 during movement. The second guide groove 107 has the same shape as the mounting block 204. The mounting block 204 can be T-shaped or dovetail-shaped, so that the sliding block 201 can be stably connected to the fixing frame 1. The sliding rod 202, together with the spring 203, resets the sliding block 201 after the position is moved, so that the inclined groove 101 can measure the aluminum profile again.
[0033] like Figures 1 to 5As shown, a connecting plate is also provided on the outside of the sliding block 201, and the connecting plate slides inside the connecting hole 108. Specifically, a length ruler is provided on the outside of the fixing frame 1. During the process of the aluminum profile pushing the sliding block 201 to move, the parameters of the aluminum profile are quickly displayed through the cooperation of the connecting plate and the length ruler, which makes it convenient for the inspection personnel to quickly read the thickness of the aluminum profile.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A gauge for aluminum profile solar panel frames in an aluminum profile extrusion press, characterized in that, include: The fixing frame (1) is L-shaped. One end of the fixing frame (1) is provided with a slanted groove (101). The slanted groove (101) is provided with a detection groove and a connecting hole (108) respectively. The outside of the fixing frame (1) is provided with a groove (103). The movable part (2) is set inside the fixed frame (1) and is used to detect the thickness of the aluminum profile; The detection mechanism is set inside the groove (103) and is used to detect the angle of the aluminum profile. The detection mechanism includes a rotating part (3) and a connecting part (4). The rotating part (3) is set inside the groove (103) and is used to measure the angle of the aluminum profile. The connecting part (4) is set outside the rotating part (3) and is used to provide support for the aluminum profile. The rotating part (3) cooperates with the connecting part (4) to measure the angle of the aluminum profile at different positions.
2. The aluminum profile extrusion machine solar panel aluminum profile inspection fixture according to claim 1, characterized in that, The detection groove is further provided with a second guide groove (107), the fixing frame (1) is provided with a first guide groove (106) on the outside, the groove (103) is provided with a sliding groove (104), and the sliding groove (104) is provided with a connecting groove (105).
3. The aluminum profile extrusion machine solar panel aluminum profile inspection fixture according to claim 2, characterized in that, The rotating component (3) includes a connecting shaft (302), which is connected to the fixed frame (1). A rotating plate (301) is provided on the outside of the connecting shaft (302). A sliding plate (303) and a connecting column (304) are provided on the outside of the rotating plate (301) in sequence. The sliding plate (303) slides inside the sliding groove (104), and the connecting column (304) slides inside the connecting groove (105). A moving groove (305) is provided on the outside of the rotating plate (301), and the opening direction of the moving groove (305) is the same as that of the first guide groove (106). A moving block (306) is provided inside the moving groove (305).
4. The aluminum profile extrusion machine solar panel aluminum profile inspection fixture according to claim 3, characterized in that, The connector (4) includes a connecting rod (401), a through groove (403) is provided inside the connecting rod (401), and the through groove (403) passes through the connecting rod (401). One end of the connecting rod (401) is connected to the moving block (306). One end of the connecting rod (401) is provided with a rotating ring (402), and the rotating ring (402) rotates relative to the connecting rod (401). A connecting block (405) is provided inside the through groove (403), and an adjusting block (404) is provided on the outside of the connecting block (405). The adjusting block (404) slides inside the first guide groove (106).
5. The aluminum profile extrusion machine solar panel aluminum profile inspection fixture according to claim 2, characterized in that, The movable component (2) includes a sliding block (201), which slides inside the detection groove. A sliding rod (202) and a mounting block (204) are respectively provided on the outside of the sliding block (201). The mounting block (204) slides inside the second guide groove (107). The sliding rod (202) slides inside the guide groove (102). A spring (203) is also provided between the sliding rod (202) and the fixing frame (1).
6. The aluminum profile extrusion machine solar panel aluminum profile inspection fixture according to claim 5, characterized in that, The sliding block (201) is also provided with a connecting plate on its outer side, and the connecting plate slides inside the connecting hole (108).