Atomizing core and electronic atomizer

By using a ceramic substrate to fix the heating wire in the electronic atomizer, the problems of heating wire deformation and suspension are solved, improving the user experience.

CN223667310UActive Publication Date: 2025-12-16NEVILLA (HONG KONG) LTD
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Patent Information

Application Number
CN202520259764.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-12-16
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

In existing electronic atomizers, the heating wire is prone to deformation and suspension during assembly, affecting the user experience.

Method used

The heating wire is fixed in a ceramic substrate and embedded in the inner wall surface of the ceramic substrate to form an integrated structure, which avoids deformation and loosening of the heating wire.

Benefits of technology

This ensures that the heating wire does not need to be removed from the ceramic substrate after assembly, avoiding deformation and suspension of the heating wire, thus improving the suction experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an atomizing core and an electronic atomizer, and relates to the technical field of electronic atomizers. The atomizing core comprises a ceramic base body which is provided with a hollow channel and is used for guiding the flow of an aerosol substrate; the heating wire is embedded in the surface of the inner wall of the hollow channel; wherein the ceramic base body is provided with a first end face and a second end face which are opposite, an air inlet is formed in the first end face, and an air outlet is formed in the second end face. According to the atomizing core, the heating wire is fixed through the ceramic base body, the heating wire is embedded in the surface of the inner wall of the ceramic base body, and therefore the heating wire and the ceramic base body form an integrated structure, and deformation and looseness are not prone to occurring. The aerosol substrate can enter the hollow channel through the tiny air holes in the tube wall of the ceramic substrate to be in contact with the heating wire. Therefore, after a product comprising the atomizing core is assembled, the ceramic base body does not need to be removed, deformation and suspension of the heating wire can be avoided, and then influence on stopping of the heating wire and suction experience is avoided.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electronic atomizers, in particular to an atomizing core and an electronic atomizer. BACKGROUND

[0002] An electronic atomizer is an electronic product capable of changing oil into vapor. Its working principle is that a heating wire is heated by a built-in power source, and the heat generated by the heating wire causes the oil to evaporate into vapor. Users take in the components in the oil by inhaling the vapor.

[0003] Currently, electronic atomizers on the market generally use a cotton stick to fix the heating wire during assembly. The cotton stick needs to be fixed on the heating wire until the product is assembled. However, the cotton stick needs to be removed before the product is used by consumers. Removing the cotton stick may cause the heating wire to deform and hang in the air, which may affect the resistance and the suction experience. Invention content

[0004] The present application aims to provide an atomizing core and an electronic atomizer that can avoid the deformation and suspension of the heating wire.

[0005] To achieve the above-mentioned purpose, the technical solutions adopted by the embodiments of the present application are as follows:

[0006] In one aspect of the embodiments of the present application, an atomizing core is provided, which includes: a ceramic base body provided with a hollow channel for guiding an aerosol substrate; and a heating wire embedded on the surface of the inner wall of the hollow channel; wherein the ceramic base body has opposite first and second end faces, an air inlet is formed on the first end face, and an air outlet is formed on the second end face.

[0007] In some embodiments, the hollow channel includes a receiving portion and an air inlet portion connected to the receiving portion, the heating wire is located in the receiving portion, and the air inlet portion forms the air inlet on the first end face; wherein the orthographic projection contour of the air inlet portion on the first end face is located within the orthographic projection contour of the receiving portion on the first end face.

[0008] In some embodiments, the receiving portion forms the air outlet on the second end face.

[0009] In some embodiments, the receiving portion and the air inlet portion are both cylindrical, and the diameter of the air inlet portion is smaller than the diameter of the receiving portion.

[0010] In some embodiments, the heating wire is provided with a positive electrode pin and a negative electrode pin, the positive electrode pin is used for electrical connection with the positive electrode of a power source, and the negative electrode pin is used for electrical connection with the negative electrode of the power source.

[0011] In another aspect of the embodiments of the present application, an electronic atomizer is provided, comprising a housing, an atomizing core as any one of the above disposed in the housing; the housing is provided with a suction nozzle and an air hole, the air outlet of the atomizing core faces and communicates with the suction nozzle, and the air inlet of the atomizing core faces and communicates with the air hole; wherein at least part of the ceramic base of the atomizing core is configured to communicate with the liquid storage cavity.

[0012] In some embodiments, the housing is provided with a liquid storage element, the liquid storage element is configured to store the aerosol substrate; a first end of the liquid storage element faces the suction nozzle, a second end opposite to the first end faces away from the suction nozzle, and the ceramic base is located at the second end of the liquid storage element and extends out of the second end.

[0013] In some embodiments, the liquid storage element is liquid storage cotton, the liquid storage cotton wraps the outer surface of the ceramic base, so that the aerosol substrate flows from the liquid storage cotton to the ceramic base.

[0014] In some embodiments, the electronic atomizer further comprises: an air outlet tube connected with the air outlet end of the ceramic base of the atomizing core; the air outlet tube is provided with an air outlet hole therein, the air outlet hole communicates with the air outlet of the ceramic base; wherein the liquid storage cotton is configured to wrap the outer surface of the air outlet tube.

[0015] In some embodiments, the side wall of the ceramic base is provided with a niche configured to be nested with the end of the air outlet tube.

[0016] The beneficial effects of the present application include:

[0017] The present application provides an atomizing core, comprising: a ceramic base provided with a hollow channel for guiding the flow of the aerosol substrate; a heating wire embedded on the surface of the inner wall of the hollow channel; wherein the ceramic base has opposite first and second end faces, the air inlet is formed on the first end face, and the air outlet is formed on the second end face.

[0018] The atomizing core described above uses a ceramic base to fix the heating wire, and the heating wire is embedded on the surface of the inner wall of the ceramic base, thereby forming an integrated structure with the ceramic base and being not easy to deform and loosen. The aerosol substrate can enter the hollow channel and contact the heating wire through the tiny air holes on the wall of the ceramic base.

[0019] Therefore, after the product including the atomizing core described above is assembled, the ceramic base does not need to be removed, which can avoid the deformation and suspension of the heating wire, and further avoid the influence on the heating wire and the suction experience. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some of the embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.

[0021] Figure 1 Structure diagram of the atomizing core provided by the embodiments of the present application;

[0022] Figure 2 One of the cross-sectional views of the atomizing core provided by the embodiments of the present application;

[0023] Figure 3 The cross-sectional view of the electronic atomizer provided by the embodiments of the present application;

[0024] Figure 4 The cross-sectional view of the mold for preparing the ceramic substrate provided by the embodiments of the present application;

[0025] Figure 5 The schematic diagram of the front projection of the air inlet part and the accommodating part on the first end face in the atomizing core provided by the embodiments of the present application;

[0026] Figure 6 The second cross-sectional view of the atomizing core provided by the embodiments of the present application.

[0027] Figure: 10-atomizing core; 11-ceramic substrate; 111-hollow channel; 1111-accommodating part; 1112-air inlet part; 112-first end face; 113-second end face; 114-air inlet; 115-air outlet; 116-clearance area; 12-heating wire; 13-positive electrode pin; 14-negative electrode pin; 15-air outlet tube; 151-air outlet hole; 20-liquid storage element; 21-first end; 22-second end; 30-power supply; 40-housing; 41-muffler; 42-air hole; 51-silicone plug; 511-receiving groove; 52-adjusting plug; 53-circuit board; 54-inductive airway; 60-electronic atomizer; 70-mold; 71-bottom plate; 72-first annular plate; 73-second annular plate; 74-cavity; M-front projection profile of the air inlet part on the first end face; N-front projection profile of the accommodating part on the first end face. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the following will combine the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, not all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.

[0029] Therefore, the following detailed description of the embodiments of the application provided in the drawings is not intended to limit the scope of the application claimed, but merely represents selected embodiments of the application. It should be noted that the various features of the embodiments of the application can be combined with each other, and the combined embodiments are still within the scope of protection of the application, without conflict.

[0030] It should be noted that similar reference numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0031] In the description of the application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the product of the application is used, and are only for the convenience of describing the application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0032] In the description of the application, it should also be noted that unless otherwise explicitly specified and limited, the terms "set", "mount", "connected", "connected" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.

[0033] An aspect of an embodiment of the application, please refer to Figures 1 to 3 , provide a kind of atomizing core 10, comprising: ceramic matrix 11, hollow passage 111 is equipped with, for the flow of aerosol matrix is guided;Heating wire 12, embedded in the inner wall of hollow passage 111 Surface;Wherein, ceramic matrix 11 has opposite first end surface 112 and second end surface 113, form air inlet 114 on the first end surface 112, form air outlet 115 on the second end surface 113.

[0034] The ceramic base 11 is a tubular part made of ceramic material, and has a large number of micro-pores (not shown in the figure) on the wall of the tube, which are usually invisible to the naked eye but can allow the aerosol substrate to pass through. The ceramic base 11 is at least partially located in the aerosol substrate, and the aerosol substrate can enter the hollow channel 111 of the ceramic base 11 through the micro-pores on the ceramic base 11. The heating wire 12 is arranged in the hollow channel 111 and embedded on the surface of the inner wall of the ceramic base 11. The ceramic base 11 can conduct heat, and the temperature of the ceramic base 11 rises after the heating wire 12 is electrified and heated. The aerosol substrate in the ceramic base 11 becomes vapor under the heating of the heating wire 12. The vapor leaves the ceramic base 11 through the air outlet 115 under the driving of external airflow.

[0035] The atomizing core 10 described above uses the ceramic base 11 to fix the heating wire 12, and the heating wire 12 is embedded on the surface of the inner wall of the ceramic base 11, thereby forming an integrated structure with the ceramic base 11 and being not easy to deform and loosen. The aerosol substrate can enter the ceramic base 11 and contact the heating wire 12 through the micro-pores on the wall of the ceramic base 11. Therefore, after the product including the atomizing core 10 described above is assembled, the ceramic base 11 does not need to be removed, which can avoid the deformation and suspension of the heating wire 12 and further avoid the influence on the heating wire 12 and the smoking experience.

[0036] In some embodiments, please refer to Figure 1 and Figure 2 The heating wire 12 is in a mesh shape, and the ceramic base 11 is dry formed by a mold process, so that the heating wire 12 is embedded in the inner wall of the ceramic base 11 and exposed on the inner wall.

[0037] Please refer to Figure 4 The mold 70 is used to prepare the ceramic base 11, and the mold 70 includes a bottom plate 71, a first annular plate 72 and a second annular plate 73 arranged on the bottom plate 71. The first annular plate 72 is located in the second annular plate 73, and a cavity 74 between the first annular plate 72 and the second annular plate 73 is used to hold liquid ceramic material. The ceramic material can form the ceramic base 11 after solidification, and the size of the first annular plate 72 and the second annular plate 73 is determined according to the size of the ceramic base 11 required.

[0038] Before the liquid microporous ceramic material is added into the cavity 74 of the mold 70, the mesh-shaped heating wire 12 is placed in the cavity 74 and wrapped on the outside of the first annular plate 72. Since the heating wire 12 is in a mesh shape, the liquid ceramic material entering the cavity 74 will automatically fill the mesh holes of the heating wire 12. After the ceramic material is solidified, the heating wire 12 is embedded on the surface of the inner wall of the ceramic base 11. The heating wire 12 fixed by the mold process is not easy to deform and loosen.

[0039] In some embodiments, please refer to Figure 2 and Figure 5 The hollow channel 111 includes a containing portion 1111 and an air inlet portion 1112 connected with the containing portion 1111, the heating wire 12 is located in the containing portion 1111, and the air inlet portion 1112 forms an air inlet 114 on the first end face 112; wherein a normal projection contour M of the air inlet portion on the first end face is located within a normal projection contour N of the containing portion on the first end face.

[0040] It should be noted that the normal projection contour M of the air inlet portion on the first end face refers to an external contour of a projection generated by projecting the air inlet portion 1112 on the first end face 112 along a direction perpendicular to the first end face 112 using parallel projection lines with the first end face 112 as a projection plane. The normal projection contour N of the containing portion on the first end face refers to an external contour of a projection generated by projecting the containing portion 1111 on the first end face 112 along a direction perpendicular to the first end face 112 using parallel projection lines with the first end face 112 as a projection plane.

[0041] The normal projection contour M of the air inlet portion on the first end face being located within the normal projection contour N of the containing portion on the first end face indicates that the cross-sectional dimension of the air inlet portion 1112 is smaller than that of the containing portion 1111. Such a configuration is helpful to improve the suction resistance of the air inlet portion 1112.

[0042] In some embodiments, the containing portion 1111 forms an air outlet 115 on the second end face 113.

[0043] That is to say, the hollow channel 111 only includes the containing portion 1111 and the air inlet portion 1112. Such a configuration can make the internal structure of the ceramic base body 11 as simple as possible on the premise of fixing the heating wire 12 and improving the suction resistance of the air inlet portion 1112, thereby facilitating the manufacturing of the ceramic base body 11 and reducing the processing cost.

[0044] In some embodiments, the containing portion 1111 and the air inlet portion 1112 are both in a cylindrical shape, and the diameter of the air inlet portion 1112 is smaller than that of the containing portion 1111.

[0045] The inner wall of the cylindrical containing portion 1111 is free of edges and corners, which is conducive to the embedding of the heating wire 12 and will not damage the heating wire 12. The air inlet portion 1112 is configured in the same shape as the containing portion 1111, which is conducive to the processing of the ceramic base body 11. The diameter of the air inlet portion 1112 is smaller than that of the containing portion 1111, which can improve the suction resistance of the air inlet portion 1112.

[0046] In some embodiments, the diameter of the air inlet portion 1112 is between 1.1 mm and 1.3 mm.

[0047] It should be noted that the above range includes the end point value, that is, the diameter of the air inlet portion 1112 can be 1.1 mm or 1.3 mm.

[0048] When the diameter of the air inlet portion 1112 is between 1.1 mm and 1.3 mm, the flow rate and temperature of the vapor formed in the accommodation portion 1111 can be ensured to be within a reasonable range, providing a better user experience.

[0049] In some embodiments, the diameter of the air inlet portion 1112 is 1.2 mm.

[0050] At this time, the suction resistance of the air inlet portion 1112 is between 250 Pa and 350 Pa, which can provide a better user experience.

[0051] In some embodiments, the outer wall of the ceramic base 11 is cylindrical, making the appearance of the ceramic base 11 more aesthetic and facilitating the preparation of the ceramic base 11.

[0052] In some embodiments, referring to Figure 1 and Figure 2 , the heating wire 12 is provided with a positive electrode pin 13 and a negative electrode pin 14, the positive electrode pin 13 is used for electrical connection with the positive electrode of the power supply 30, and the negative electrode pin 14 is used for electrical connection with the negative electrode of the power supply 30.

[0053] The power supply 30 supplies power to the heating wire 12 through the positive electrode pin 13 and the negative electrode pin 14, so that the heating wire 12 is heated.

[0054] The embodiment also provides an electronic atomizer 60, which comprises a shell 40, an atomizing core 10 according to any one of the above embodiments arranged in the shell 40; the shell 40 is provided with a suction nozzle 41 and an air hole 42, the air outlet 115 of the atomizing core 10 faces the suction nozzle 41 and communicates with the suction nozzle 41, and the air inlet 114 of the atomizing core 10 faces the air hole 42 and communicates with the air hole 42; wherein at least part of the ceramic base 11 of the atomizing core 10 is configured to communicate with a liquid storage cavity.

[0055] The substance in the liquid storage cavity enters the hollow channel 111 of the ceramic base 11 through the tiny air holes on the tube wall of the ceramic base 11, and the heating wire 12 is heated after being powered on, so that the substance entering the ceramic base 11 becomes vapor. The user sucks from the suction nozzle 41, the external airflow enters the shell 40 from the air hole 42, then enters the ceramic base 11 through the air inlet 114, and the vapor in the ceramic base 11 is driven by the external airflow to exit the ceramic base 11 from the air outlet 115, and finally is inhaled by the user through the suction nozzle 41.

[0056] The electronic atomizer 60 comprises the same structure and advantages as the atomizing core 10 in the foregoing embodiments. The structure and advantages of the atomizing core 10 have been described in detail in the foregoing embodiments, which will not be described herein again.

[0057] In some embodiments, the housing 40 is provided with a liquid storage element 20, the liquid storage element 20 is configured to store an aerosol substrate, a first end 21 of the liquid storage element 20 faces the mouthpiece 41, and a second end 22 opposite to the first end 21 faces away from the mouthpiece 41, and the ceramic substrate 11 is located at the second end 22 of the liquid storage element 20 and protrudes from the second end 22.

[0058] Generally, when a user inhales the vapor through the mouthpiece 41, the first end 21 of the liquid storage element 20 facing the mouthpiece 41 is upward, and the second end 22 facing away from the mouthpiece 41 is downward. At this time, the aerosol substrate in the liquid storage element 20 will continuously move to the second end 22 of the liquid storage element 20 under the action of gravity. The ceramic substrate 11 is arranged at a position close to the second end 22 in the liquid storage element 20, so that as much aerosol substrate as possible in the liquid storage element 20 is inhaled into the ceramic substrate 11 for use. The ceramic substrate 11 protrudes from the second end 22 of the liquid storage element 20, so that the air inlet 114 of the ceramic substrate 11 is exposed to the liquid storage element 20, facilitating the external airflow to enter the ceramic substrate 11.

[0059] In some embodiments, the liquid storage element 20 is a liquid storage cotton, and the liquid storage cotton wraps the outer surface of the ceramic substrate 11, so that the aerosol substrate flows from the liquid storage cotton to the ceramic substrate.

[0060] The aerosol substrate is adsorbed in the liquid storage cotton, the liquid storage cotton wraps the outer surface of the ceramic substrate 11, and the aerosol substrate enters the ceramic substrate 11 through the tiny pores on the pipe wall of the ceramic substrate 11. The heating wire 12 is used to change the aerosol substrate into vapor, and the user inhales these vapors to ingest the ingredients in the aerosol substrate.

[0061] In some embodiments, referring to Figure 3 and Figure 6 , the electronic atomizer 60 further comprises an air outlet pipe 15 connected with the air outlet end of the ceramic substrate 11 of the atomizing core 10, the air outlet pipe 15 is provided with an air outlet hole 151, the air outlet hole 151 is in communication with the air outlet 115 of the ceramic substrate 11, and the liquid storage cotton is configured to wrap the outer surface of the air outlet pipe 15.

[0062] The liquid storage cotton forms a hollow channel, and the air outlet pipe 15 is embedded in the hollow channel of the liquid storage cotton and communicates with the air outlet end of the ceramic base 11. The air outlet pipe 15 isolates the liquid storage cotton from the steam formed by the atomizing core 10 and provides a flow channel for the steam. Not only can it prevent the steam from mixing into the aerosol base of the liquid storage cotton, but also can avoid waste of the steam. The air outlet pipe 15 can be made of low-cost and easy-to-process materials, thereby reducing processing cost and difficulty.

[0063] In some embodiments, the side wall of the ceramic base 11 is provided with a let-in area 116, which is configured to be nested with the end of the air outlet pipe 15.

[0064] The let-in area 116 of the ceramic base 11 is inserted into the end of the air outlet pipe 15 or is sleeved outside the end of the air outlet pipe 15 to realize the connection of the ceramic base 11 and the air outlet pipe 15.

[0065] In some embodiments, the bottom of the shell 40 is provided with a silica gel plug 51, and the shell 40 and the silica gel plug 51 define a liquid storage cavity, the liquid storage cavity accommodating the liquid storage element 20, and the silica gel plug 51 forms an accommodating groove 511 therein for accommodating part of the ceramic base 11.

[0066] The side of the silica gel plug 51 away from the ceramic base 11 is provided with a circuit board 53, and the silica gel plug 51 and the circuit board 53 jointly define an induction air channel 54, and the air outlet pipe 15 communicates with the induction air channel 54 through the air inlet 114 of the ceramic base 11.

[0067] In some embodiments, the shell 40 is further provided with an adjusting plug 52, the adjusting plug 52 being used for shielding the air hole 42, and the adjusting plug 52 being movable relative to the shell 40 to adjust the shielding area of the air hole 42, thereby adjusting the air intake amount.

[0068] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An atomizing core, characterized in that, The ceramic base is provided with a hollow channel for guiding the aerosol substrate. The ceramic base has opposite first and second end faces, with an air inlet formed on the first end face and an air outlet formed on the second end face. The hollow channel includes a receiving portion and an air inlet portion connected to the receiving portion, the heating wire being located in the receiving portion, and the air inlet portion forming the air inlet on the first end face. The air inlet portion on the first end face is located within the receiving portion on the first end face.

2. The atomizer wick of claim 1, wherein, The receiving portion forms the air outlet on the second end face. The receiving portion and the air inlet portion are both cylindrical, and the diameter of the air inlet portion is smaller than that of the receiving portion.

3. The atomizer wick of claim 2, wherein, The heating wire is provided with a positive electrode pin and a negative electrode pin, the positive electrode pin being used for electrical connection with the positive electrode of a power supply, and the negative electrode pin being used for electrical connection with the negative electrode of the power supply.

4. The atomizer wick of claim 2, wherein, The electronic atomizer further includes an air outlet tube connected to the air outlet end of the ceramic base of the atomizing core.

5. The atomizer wick of claim 1, wherein, The air outlet tube is provided with an air outlet hole in communication with the air outlet of the ceramic base, and the storage cotton is configured to wrap the outer surface of the air outlet tube.

6. An electronic atomizer, characterized in that, The side wall of the ceramic base is provided with a recessed area configured to be nested with the end of the air outlet tube. ​ ​ 7. The electronic atomizer of claim 6, wherein, ​ ​ 8. The electronic atomizer of claim 7, wherein, ​ 9. The electronic atomizer of claim 8, wherein, ​ ​ 10. The electronic atomizer of claim 9, wherein, ​