Rubber belt type vacuum filter and rubber belt support

By employing a sliding belt assembly and an annular drag belt structure in the rubber belt vacuum filter, the problems of belt wear and running resistance caused by the idler roller structure are solved, achieving belt flatness and support, and reducing equipment operating costs and energy consumption.

CN223668790UActive Publication Date: 2025-12-16SHANDONG HESHENG ENVIRONMENTAL PROTECTION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202520040019.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-12-16
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

In existing rubber belt vacuum filters, the idler roller structure leads to severe belt wear, high running resistance, and high cost, and processing and installation errors affect equipment efficiency.

Method used

It adopts a sliding belt assembly and annular drag belt structure, which reduces wear through the rolling friction between the balls and the annular drag belt, and achieves the flatness and support of the belt through the modular design of multiple sets of sliding belt bases, combined with tensioning pulleys to prevent slippage.

Benefits of technology

It reduces belt wear and running resistance, improves equipment operating efficiency, reduces maintenance and replacement costs, and achieves energy saving and consumption reduction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a rubber belt type vacuum filter and a rubber belt support, the rubber belt support comprises a support table, a sliding belt assembly connected to the upper end face of the support table and an annular towing belt annularly arranged on the support table and the sliding belt assembly, and the upper end and the lower end of a rubber belt are respectively attached to the annular towing belt; the sliding belt assembly comprises a plurality of sets of sliding belt base bodies connected end to end, the sliding belt base bodies are rotationally connected with at least one set of balls, the arrangement height of the balls is higher than the upper surfaces of the sliding belt base bodies, and the annular towing belt is attached to the balls. According to the adhesive tape support, the annular towing belt is arranged between the sliding belt assembly and the adhesive tape, the upper-end adhesive tape and the lower-end adhesive tape can be borne respectively, abrasion to the adhesive tape can be reduced, the effect of flattening the adhesive tape can be achieved, and therefore the replacement cost of the adhesive tape is reduced; the sliding belt assembly can achieve modular combination, installation, maintenance and replacement, the running resistance of the annular towing belt can be reduced through a ball structure, and the purposes of saving energy and reducing consumption are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to filter machine technical field, concretely is a kind of rubber belt type vacuum filter and adhesive tape support. BACKGROUND

[0002] Rubber filter belt, abbreviated as adhesive tape, is the core component of rubber belt type vacuum filter, and the adhesive tape is annular structure, and the two ends thereof are respectively looped on driving roller and driven roller, supported and tensioned by driving roller and driven roller, driving roller rotates and drives the adhesive tape to run by friction force;The middle part of the adhesive tape is supported by upper and lower carrier rollers, and since the upper adhesive tape in the middle part plays the role of carrying and filtering material, the adhesive tape in this part is required to be flat and straight, which results in a large amount of upper carrier rollers. The upper carrier roller is a non-standard part, which is composed of a roller, a bearing, a shaft, and sealing and fixing members, has a certain processing and manufacturing period, and due to processing and installation errors, the upper carrier roller is not flexible in rotation, has a certain friction resistance, and increases the operating power consumption of the equipment.

[0003] On the other hand, the lower carrier roller is mostly of large carrier roller structure, which has high processing difficulty and cost, and under the condition of multiple support points, the lower adhesive tape surface is not smooth and is unevenly stressed. The contact position of the separate carrier roller and the adhesive tape has a groove, and the groove structure causes wear of the adhesive tape and reduces the service life thereof. UTILITY MODEL CONTENTS

[0004] The utility model aims to provide a rubber belt type vacuum filter and adhesive tape support to at least partially solve the technical problems mentioned in the background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an adhesive tape support, comprising: a support table, a sliding belt assembly connected to the upper end face of the support table, and an annular tow belt annularly arranged on the support table and the sliding belt assembly, and the upper and lower ends of the adhesive tape are respectively attached to the annular tow belt;The sliding belt assembly comprises a plurality of sliding belt bases connected in a head-to-tail manner, at least one group of balls is rotatably connected to the sliding belt base, the setting height of the ball is higher than the upper surface of the sliding belt base, and the annular tow belt is attached to the ball.

[0006] In a preferred embodiment, the two ends of the support table are respectively fixedly connected with mounting plates, and the sliding belt bases on both sides of the sliding belt assembly are hingedly connected to the mounting plates.

[0007] In a preferred embodiment, the adhesive tape support further comprises tensioning wheels respectively connected to the two ends of the support table, and the annular tow belt is connected through the tensioning wheels. The annular tow belt can be prevented from moving by the tensioning wheels.

[0008] In a preferred embodiment, the annular tow belt adopts rubber material. The material is resistant to acid and alkali, corrosion, low in cost, and can generate friction with the adhesive tape, facilitating movement of the adhesive tape.

[0009] In a preferred embodiment, the support table is further connected with a blocking block on each side end for limiting the sliding belt assembly and the annular tow belt. The blocking block can prevent the sliding belt assembly or the annular tow belt from moving or displacing.

[0010] In a preferred embodiment, a plurality of sliding belt bases are detachably connected. The number of the sliding belt bases can be adjusted to adjust the overall length of the sliding belt assembly, so that the applicability is better.

[0011] The utility model provides a rubber belt type vacuum filter on the other aspect, including the adhesive tape support of any one scheme above.

[0012] Compared with the prior art, the utility model has the advantages that: the adhesive tape support provided by the utility model can load the upper end adhesive tape and the lower end adhesive tape by arranging the annular tow belt between the sliding belt assembly and the adhesive tape, which not only reduces the wear of the adhesive tape, but also plays a role in flattening the adhesive tape, thereby reducing the replacement cost of the adhesive tape; the sliding belt base and the ball cooperation structure in the sliding belt assembly can realize modular combination, installation, maintenance and replacement, and the processing and manufacturing period is short, the operation resistance of the annular tow belt and the adhesive tape is reduced by the multi-ball structure, the purpose of energy saving and consumption reduction is achieved, and the utility model is more economical and practical than the roller. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a whole machine structure schematic view of the rubber belt type vacuum filter of the utility model;

[0014] Figure 2 It is a front view of the adhesive tape support in the embodiment of the utility model;

[0015] Figure 3 It is a sectional view of the adhesive tape support in the embodiment of the utility model;

[0016] Figure 4 It is a three-dimensional structure view of the adhesive tape support in the embodiment of the utility model;

[0017] Figure 5 It is a partial structure view of the adhesive tape support in the embodiment of the utility model;

[0018] Figure 6 It is a left view of the support table in the embodiment of the utility model.

[0019] The meanings of the various reference signs in the drawings are as follows:

[0020] 1, frame; 2, rubber filter belt; 3, driven roller; 4, feeding hopper; 5, belt support; 6, isolator; 7, vacuum box; 8, liquid collecting main pipe; 9, drive reducer; 10, driving roller; 11, filter cloth; 12, change direction roller; 13, discharging scraper; 14, cleaning device; 15, deviation rectifying device; 16, tensioning device; 51, support table; 511, mounting plate; 52, sliding belt assembly; 521, sliding belt base body; 522, ball; 523, connecting hole; 524, mounting shaft; 53, annular tow belt; 54, tensioning wheel; 55, fixed plate; 56, blocking block. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0022] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0023] The present embodiment discloses a belt support for supporting the upper and lower parts of the rubber filter belt (referred to as belt) of a rubber belt type vacuum filter.

[0024] As Figure 1As shown, the rubber belt type vacuum filter mainly comprises a rack 1, a rubber filter belt 2, a driven roller 3, a feeding hopper 4, a belt support 5, an isolator 6, a vacuum box 7, a liquid collecting main pipe 8, a driving speed reducer 9, a driving roller 10, a filter cloth 11, a plurality of redirection rollers 12, a discharging scraper 13, a cleaning device 14, a deviation rectifying device 15, a tensioning device 16 and the like. The driven roller 3 is arranged at the head of the rack 1, the driving roller 10 is arranged at the tail of the rack 1, and the driving roller 10 can rotate by the driving speed reducer 9; the vacuum box 7 is arranged at the upper middle part of the rack 1 and is arranged along the length direction of the rack 1; the belt support 5 is arranged at the middle part of the rack 1 and is arranged as at least two groups to avoid the position of the vacuum box 7, and the specific number is determined according to the width of the rack 1. The belt support 5 is arranged along the length direction of the rack 1 and is arranged in parallel with the vacuum box 7. The two ends of the rubber filter belt 2 are respectively wound around the driving roller 10 and the driven roller 3, the upper middle part is arranged on the vacuum box 7 and the belt support 5 and slides on the vacuum box 7 and the belt support 5, and the lower middle part is also carried by the belt support 5. The structure of the rubber belt type vacuum filter belongs to the prior art, and will not be described here.

[0025] Referring to Figures 2-5 The belt support comprises a support table 51 fixedly connected to the rack, a sliding belt assembly 52 arranged on the upper end surface of the support table 51, and a ring-shaped belt 53 arranged around the support table 51 and the sliding belt assembly 52, and the rubber belt is attached to the ring-shaped belt 53.

[0026] Specifically, the support table 51 has a predetermined length to have enough space to match the rubber belt. In order to simplify the installation structure and reduce the cost, the support table 51 can adopt a square tube structure in the embodiment. The sliding belt assembly 52 is arranged on the upper end surface of the support table 51, and the two ends of the sliding belt assembly 52 are respectively connected to the two sides of the support table 51.

[0027] More specifically, in combination with Figure 5 The sliding belt assembly 52 comprises a plurality of sliding belt bases 521, the length of the sliding belt base 521 matches the width of the support table 51, the first end and the second end of the plurality of sliding belt bases 521 are respectively provided with connecting holes 523, and the first end and the second end are hingedly connected by a connecting shaft to form a belt-shaped structure and cover the upper end surface of the support table 51. Further, at least one mounting groove for mounting a ball 522 is arranged along the length direction of the sliding belt base 521, the ball 522 is rotatably connected to the mounting groove by a mounting shaft 524, and the axis direction of the mounting shaft 524 is the length direction of the sliding belt base 521. In the embodiment, the height of the ball 522 is higher than the upper surface of the sliding belt base 521, and when the sliding belt base 521 carries the ring-shaped belt 53, the ball 522 rotatably connected with the sliding belt base 521 directly contacts with the ring-shaped belt 53, so as to realize the rolling friction between the ring-shaped belt 53 and the ball 522.

[0028] Preferably, the rolling ball 522 can adopt a self-lubricating material to reduce maintenance costs. In the sliding belt assembly 52, a plurality of sliding belt bases 521 are detachably connected, and the overall length of the sliding belt assembly 52 can be adjusted by adjusting the number of sliding belt bases 521, so that the applicability is better. The detachable hinged manner is a prior art, and the structure thereof will not be described here.

[0029] As shown in Figure 6 , both ends of the support table 51 are fixedly connected with mounting plates 511, and the sliding belt bases 521 on both sides of the sliding belt assembly 52 are hinged to the flange structures fixedly arranged on the mounting plates 511.

[0030] In the embodiment, the sliding belt base 521 and the rolling ball 522 are both made of plastic material, such as PP or POM material, which has better wear resistance, acid and alkali resistance, and corrosion resistance.

[0031] As shown in Figure 2 , corresponding to the positions of the two ends of the support table 51, there are tension pulleys 54 for connecting the annular tow belt 53. Specifically, the end sides of the support table 51 are fixedly connected with fixed plates 55, and the tension pulleys 54 are rotatably connected between the two fixed plates 55. The aforementioned annular tow belt 53 is arranged around the two tension pulleys 54 and is tensioned by the two tension pulleys 54 to prevent it from moving. The annular tow belt 53 is arranged around the whole support table 51 and the sliding belt assembly 52, the upper end portion of the annular tow belt 53 is attached to the rolling ball 522, and the lower end portion is arranged at the bottom end of the support base. In the embodiment, the annular tow belt 53 is made of acid and alkali resistant, corrosion resistant and low cost rubber products.

[0032] In actual application, the adhesive tape is closely attached to the annular tow belt 53, that is, the bottom surface of the upper end adhesive tape is attached to the top surface of the annular tow belt 53, and the top surface of the lower end adhesive tape is attached to the bottom surface of the annular tow belt 53. The support table 51 is supported by the sliding belt assembly 52 and the annular tow belt 53. When the device is running, under the drive of the driving roller, the adhesive tape runs and drives the annular tow belt 53 to move through friction. The rolling ball 522 on the sliding belt base 521 makes the movement form between the annular tow belt 53 and the sliding belt assembly 52 be rolling friction, thereby reducing the running resistance of the annular tow belt 53. In the embodiment, the spacing of the annular tow belt 53 not only reduces the wear of the adhesive tape, but also plays a role in flattening the adhesive tape.

[0033] To prevent the sliding belt assembly 52 or the annular tow belt 53 from moving or displacing, the two side ends of the support table 51 are also connected with a plurality of blocking blocks 56 for limiting and blocking the sliding belt assembly 52 and the annular tow belt 53.

[0034] When the device is in operation, the adhesive tape is dragged to run on the vacuum box 7 and the adhesive tape support 5 by the rotating driving roller 10 through friction, the adhesive tape drags the annular drag tape 53 to move through friction, and the annular drag tape 53 rolls and rubs on the sliding tape assembly 52. When the vacuum is turned on, the adhesive tape drags the filter cloth 11 to move together through vacuum adsorption, the feeding hopper 4 arranges the material on the filter cloth 11 at one end of the vacuum adsorption area, under the action of the vacuum adsorption force and gravity, the liquid in the material penetrates through the filter cloth 11, is collected into the vacuum box 7 through the liquid discharge hole from the liquid discharge groove on the adhesive tape and is discharged; and the solid particles are intercepted by the filter cloth 11 to form filter cake, with the running of the adhesive tape on the adhesive tape support 5, the material is processed in turn through filtering, washing, drying and other processes, and finally is unloaded at the scraper to complete the process requirements of dewatering and impurity removal or useful recovery.

[0035] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A tape support, characterized in that, include: The support platform (51), the sliding belt assembly (52) connected to the upper surface of the support platform (51), and the annular drag belt (53) surrounding the support platform (51) and the sliding belt assembly (52) are respectively attached to the annular drag belt (53). The sliding belt assembly (52) includes multiple sets of sliding belt bases (521) connected end to end. The sliding belt base (521) is rotatably connected to at least one set of balls (522). The height of the balls (522) is higher than the upper surface of the sliding belt base (521). The annular drag belt (53) is attached to the balls (522).

2. The tape support according to claim 1, characterized in that, The support platform (51) has mounting plates (511) fixedly connected to both ends, and the sliding belt bases (521) on both sides of the sliding belt assembly (52) are hinged to the mounting plates (511).

3. The tape support according to claim 1, characterized in that, The tape support also includes tensioning wheels (54) connected to both ends of the support platform (51), and the annular drag belt (53) is connected through the tensioning wheels (54).

4. The tape support according to claim 1, characterized in that, The annular tow belt (53) is made of rubber.

5. The tape support according to claim 1, characterized in that, The two ends of the support platform (51) are respectively connected to blocking blocks (56) for limiting the sliding belt assembly (52) and the annular drag belt (53).

6. The tape support according to claim 1, characterized in that, The multiple sets of the sliding belt substrates (521) are detachably connected.

7. A rubber belt vacuum filter, characterized in that, Includes the tape support as described in any one of claims 1-6.