Gas-liquid separation tower with filtering structure
By introducing an extraction mechanism, a desiccant box, and a multi-stage filtration structure into the gas-liquid separation tower, the problems of long gas residence time and lack of filtration in the tower are solved, achieving efficient and thorough gas-liquid separation and improved gas purity.
Patent Information
- Application Number
- CN202423265610.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing gas-liquid separation towers have a long residence time of gas inside the tower after gas-liquid separation, making it easy for the gas to mix with the liquid again, resulting in incomplete separation. In addition, the lack of a gas filtration mechanism leads to low purity of the discharged gas, which affects the environment.
A gas-liquid separation tower with a filtration structure was designed, comprising an air extraction mechanism, a desiccant box, a rotating mechanism, and a multi-stage filtration mechanism. The gas is rapidly extracted by an air extraction pump, tiny water droplets are absorbed by the desiccant, and impurities and odors are removed through multi-stage filtration. Combined with centrifugal force, gas-liquid separation is achieved.
It improves the thoroughness and efficiency of gas-liquid separation, ensures that the separated gas is dry and pure, reduces the residue of impurities and odors, and enhances the purity of the gas and the separation effect.
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Figure CN223668946U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to gas -liquid separation technical field, concretely is a kind of gas-liquid separation tower of filter structure. BACKGROUND
[0002] Gas-liquid separation refers to the process of separating gas and liquid in gas-liquid mixture. There are many methods of gas-liquid separation, such as gravity separation, centrifugal separation, filtration separation, absorption separation, etc. Gas-liquid separation has a wide range of applications in chemical industry, petroleum, natural gas, environmental protection and other fields, such as distillation, absorption, extraction and other processes in petroleum chemical industry, dehydration, deacidification and other processes in natural gas purification, waste gas treatment, waste water treatment and other processes in environmental protection.
[0003] Gas-liquid separation tower is a device for gas-liquid separation, which can separate liquid from mixed gas and obtain pure gas. The working principle of gas-liquid separation tower is to use the density difference between gas and liquid, and through the action of gravity, centrifugal force, pressure difference, etc. to separate gas and liquid in the tower. The structure of gas-liquid separation tower usually includes tower body, tray, packing, inlet and outlet pipeline and other parts. There are many types of gas-liquid separation towers, and different types of gas-liquid separation towers can be selected according to different separation requirements and operating conditions. Common gas-liquid separation towers include plate tower, packing tower, cyclone plate tower, jet tower, etc.
[0004] The inventor found the following problems in the prior art during the implementation of the utility model: 1. The existing gas-liquid separation tower has a long residence time of gas in the tower after completing gas-liquid separation, which can easily mix with liquid again, and the separation is not thorough enough; 2. The existing gas-liquid separation tower lacks a mechanism for filtering gas, so that impurities and odors in the gas still exist after separation, which leads to low purity of the discharged gas and affects the environment. CONTENT OF THE UTILITY MODEL
[0005] The utility model discloses a gas -liquid separation tower of filter structure to solve the gas -liquid separation tower of existing after completing gas -liquid separation, its gas stays in the tower longer, thereby easily mixes with liquid again, separates not enough thoroughly and the gas -liquid separation tower of existing lacks the mechanism that can filter gas to make the impurity peculiar smell in gas still exist after separating, and further lead to the low purity of the gas that discharges, influence environmental problems. To realize above -mentioned purpose, the utility model provides the following technical scheme: a gas -liquid separation tower of filter structure, including the air -exhaust mechanism, the bottom end of air -exhaust mechanism is inserted in the middle part of the top of drying agent box, the middle part of the bottom of drying agent box is inserted with the connecting pipe, the bottom end of connecting pipe is vertically through in the middle part of the top of outer tower, the middle part of the bottom of outer tower is vertically through with the air inlet pipe, the bottom end of air inlet pipe is inserted with filter mechanism, the middle part of the bottom of filter mechanism is inserted with the gas -conveying pipe, the top of air inlet pipe is rotatably connected with centrifugal cylinder, the bottom of outer tower is equipped with the liquid discharge pipe, and the bottom end outer wall of connecting pipe is sleeved with rotating mechanism.
[0006] Further preferably, the air extraction mechanism includes an air extraction pump, an air extraction pipe and an exhaust pipe, the top end of the air extraction pump is inserted with the exhaust pipe, the bottom end of the air extraction pump is inserted with the air extraction pipe, and the bottom end of the air extraction pipe is inserted into the middle part of the top of the drying agent box.
[0007] Further preferably, the inside of the drying agent box is slidably connected with a filling box, and the inside of the filling box is filled with a drying agent.
[0008] Further preferably, the rotating mechanism includes a driving motor, a rotating shaft, a driving gear and a driven gear, the driven gear is sleeved with the bottom end outer wall of the connecting pipe, one side of the driven gear is engaged with the driving gear, the inside of the driving gear is inserted with the rotating shaft, and the bottom end of the rotating shaft is rotatably connected to one side of the top of the outer tower.
[0009] Further preferably, the top of the centrifugal cylinder is inserted with the bottom end of the connecting pipe, and a plurality of water-permeable holes are formed in the outer wall of the centrifugal cylinder at the bottom end of the connecting pipe.
[0010] Further preferably, the middle part of the bottom wall of the outer tower is provided with a rotating groove, and the bottom end of the centrifugal cylinder is rotatably connected to the inside of the rotating groove.
[0011] Further preferably, the filter mechanism includes an outer box, a first filter plate, a second filter plate and a filter screen plate, the first filter plate, the second filter plate and the filter screen plate are sequentially and slidably connected to the inside of the outer box from top to bottom, the top of the outer box is inserted with the bottom end of the air inlet pipe, and the bottom of the outer box is inserted with the gas -conveying pipe.
[0012] Compared with the prior art, the utility model has the beneficial effects that:
[0013] The gas suction mechanism can rapidly suck and discharge the separated gas, reduces the residence time of the gas in the centrifugal cylinder, makes the gas-liquid separation process more thorough, thereby improving the separation efficiency, and the starting of the gas suction mechanism can generate negative pressure, thereby being capable of timely sucking the gas and preventing the gas from flowing back to the centrifugal cylinder, thereby ensuring the smooth realization of the separation, the desiccant in the filling box can further absorb the tiny water droplets contained in the gas, thereby improving the effect of the gas-liquid separation, ensuring that the separated gas is drier, and the design that the filling box is slidingly connected enables the filling box to be easily pulled out of and inserted into the desiccant box, thereby facilitating the replacement of the desiccant filled in the filling box, and ensuring the drying effect.
[0014] In the utility model, the filter mechanism can realize multi-stage filtration through the filter screen plate, the second filter plate and the first filter plate which are sequentially arranged, thereby removing impurities and odors of different sizes and types and improving the filtration effect, and the clean gas filtered through the filter mechanism can further improve the purity of the separated gas when entering the centrifugal cylinder for gas-liquid separation, and the first filter plate, the second filter plate and the filter screen plate are sequentially and slidingly connected in the outer box from top to bottom, thereby enabling the operator to take them out at any time for replacement and maintenance, and thereby ensuring the durability of the filtration effect. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0016] Figure 2 It is a front view sectional structure schematic view of the utility model;
[0017] Figure 3 It is a side view sectional structure schematic view of the utility model;
[0018] Figure 4 It is a filter mechanism structure schematic view of the utility model;
[0019] Figure 5 It is a gas suction mechanism structure schematic view of the utility model.
[0020] In the drawing: 1, gas suction mechanism;101, gas suction pump;102, gas suction pipe;103, exhaust pipe;2, desiccant box;201, filling box;3, connecting pipe;4, outer tower;401, rotating groove;5, air inlet pipe;6, filter mechanism;601, outer box;602, first filter plate;603, second filter plate;604, filter screen plate;7, gas conveying pipe;8, centrifugal cylinder;801, water permeable hole;9, liquid discharge pipe;10, rotating mechanism;1001, driving motor;1002, rotating shaft;1003, driving gear;1004, driven gear. DETAILED DESCRIPTION
[0021] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill workers in the field without making creative labor belong to the scope of the utility model protection.
[0022] Please refer to Figures 1 to 5 The utility model provides a technical scheme: a gas -liquid separation tower of filter structure, including suction mechanism 1, the bottom end of suction mechanism 1 is inserted in the middle part of the top of desiccant box 2, the middle part of the bottom of desiccant box 2 is inserted with connecting pipe 3, the bottom end of connecting pipe 3 is vertically through in the middle part of the top of outer tower 4, the middle part of the bottom of outer tower 4 is vertically through with inlet pipe 5, the bottom end of inlet pipe 5 is inserted with filter mechanism 6, the middle part of the bottom of filter mechanism 6 is inserted with gas delivery pipe 7, the top end of inlet pipe 5 is rotatably connected with centrifugal cylinder 8, the bottom of outer tower 4 is provided with drain pipe 9, the bottom end outer wall of connecting pipe 3 is sleeved with rotating mechanism 10.
[0023] In the embodiment, as shown in Figure 2 And Figure 5 Suction mechanism 1 includes suction pump 101, suction pipe 102 and exhaust pipe 103, the top end of suction pump 101 is inserted with exhaust pipe 103, the bottom end of suction pump 101 is inserted with suction pipe 102, the bottom end of suction pipe 102 is inserted in the middle part of the top of desiccant box 2, it needs to be explained that when the operator rotates centrifugal cylinder 8 at the bottom end of rotating mechanism 10, after completing gas -liquid separation, the operator can start suction pump 101, so that it generates suction force, and through the suction pipe 102 inserted with it, the gas in centrifugal cylinder 8 and outer tower 4 is extracted upwards, during this period, the gas will pass through connecting pipe 3 inserted with the top of centrifugal cylinder 8 in turn, then to desiccant box 2, and then continue to enter into suction pipe 102, and finally enter into exhaust pipe 103 along the pipeline and discharge to the outside, in actual use, suction mechanism 1 can quickly extract and discharge the separated gas, reduce the residence time of gas in centrifugal cylinder 8, make the gas -liquid separation process more thorough, thereby improve the separation efficiency, and the start of suction mechanism 1 can generate negative pressure, thereby can extract the gas in time, prevent the gas from flowing back to centrifugal cylinder 8, thereby ensure the smooth realization of separation, and suction mechanism 1 can adjust the speed and flow of gas discharge by controlling the suction volume and suction speed of suction pump 101, thereby can adapt to different working requirements and actual separation conditions.
[0024] In the embodiment, as shown in Figure 5As shown, the inside of the desiccant box 2 is slidably connected with a filling box 201, and the inside of the filling box 201 is filled with desiccant; it should be noted that after the operator completes the gas-liquid separation operation, the operator can start the air extraction pump 101 and extract the gas in the centrifugal cylinder 8 and the outer tower 4 upward through the air extraction pipe 102, during which the gas is extracted and flows upward, enters the connecting pipe 3, and then enters the inside of the desiccant box 2 connected with the connecting pipe 3, and contacts with the desiccant in the filling box 201, so as to further absorb the tiny water droplets contained in the gas, and then the dried gas continues to move upward and is finally discharged to the outside; in actual use, the sliding connection design of the filling box 201 makes the filling box 201 easily extracted and inserted from the desiccant box 2, so as to facilitate the replacement of the desiccant filled in the inside of the filling box 201, ensure the drying effect, and the desiccant in the inside of the filling box 201 can further absorb the tiny water droplets contained in the gas, so as to improve the gas-liquid separation effect, ensure that the separated gas is drier, reduce the influence of water on the subsequent process or equipment, and help to improve the performance and reliability of the entire gas-liquid separation system.
[0025] In the embodiment, as shown in Figure 5As shown, the rotating mechanism 10 comprises a driving motor 1001, a rotating shaft 1002, a driving gear 1003 and a driven gear 1004 sleeved on the outer wall of the bottom end of the connecting pipe 3, one side of the driven gear 1004 is engaged with the driving gear 1003, the inside of the driving gear 1003 is inserted with the rotating shaft 1002, and the bottom end of the rotating shaft 1002 is rotationally connected to one side of the top of the outer tower 4; it should be noted that when the operator sends the gas mixed with liquid to the inside of the gas inlet pipe 7, and then passes through the filtering mechanism 6 and the gas inlet pipe 5, and finally enters the centrifugal cylinder 8, the operator can start the driving motor 1001 to drive the rotating shaft 1002 inserted with the driving motor 1001 to rotate, and the driving gear 1003 sleeved on the outer wall of the rotating shaft 1002 rotates at the same time, and at the same time, the driven gear 1004 engaged with one side of the driving gear 1003 and the connecting pipe 3 sleeved in the driven gear 1004 are driven to rotate, so that the centrifugal cylinder 8 connected with the connecting pipe 3 rotates synchronously, so that the liquid in the centrifugal cylinder 8 is thrown out of the cylinder under the action of the rotating centrifugal force, and the gas-liquid separation is completed. In actual use, the rotating mechanism 10 can drive the connecting pipe 3 and the centrifugal cylinder 8 to rotate together, so as to generate a rotating centrifugal force, and use the centrifugal force to throw the liquid contained in the gas out of the cylinder, thereby efficiently realizing gas-liquid separation. The whole separation process does not need manual intervention, and the gas-liquid separation can be automatically completed, which improves the separation efficiency and accuracy. At the same time, the rotating mechanism 10 can also provide stable rotating speed and power to ensure that the liquid can be effectively thrown out, further making the separation effect more reliable, and the rotating speed and time of the driving motor 1001 can be adjusted according to the needs to adapt to different gas-liquid separation requirements.
[0026] In this embodiment, as shown in Figure 2 and Figure 3As shown, the top of the centrifugal cylinder 8 is inserted with the bottom end of the connecting pipe 3, and the bottom end of the connecting pipe 3 is provided with a plurality of water holes 801 on the outer wall of the centrifugal cylinder 8; it should be noted that when the operator starts the rotating mechanism 10 to drive the connecting pipe 3 to start rotating, the entire centrifugal cylinder 8 inserted with the connecting pipe 3 will also be driven to rotate synchronously, thereby generating centrifugal force, and the liquid in the centrifugal cylinder 8 will be driven by the centrifugal force to be thrown to the cylinder wall and enter the outer tower 4 outside through the water holes 801, and then be attached to the inner wall surface of the outer tower 4 and slide downward to the bottom under the action of gravity, and then be discharged outward from the liquid discharge pipe 9. In actual use, when the centrifugal cylinder 8 rotates, the centrifugal force generated thereby can make the liquid move outward along the cylinder wall, and the existence of the water holes 801 allows the liquid to pass through, and the gas is left in the centrifugal cylinder 8, so that the liquid can be quickly thrown out of the centrifugal cylinder 8, realizing efficient gas-liquid separation. Because the size and distribution of the water holes 801 are carefully designed, the liquid can smoothly pass through while preventing the liquid from flowing back into the centrifugal cylinder 8 under the action of centrifugal force, which helps to maintain the effect of gas-liquid separation and avoid the liquid from mixing into the gas again, thereby improving the purity of the separation.
[0027] In this embodiment, as shown in Figure 2 and Figure 3 , the bottom wall of the outer tower 4 is provided with a rotating groove 401 in the middle, and the bottom end of the centrifugal cylinder 8 is rotatably connected to the inside of the rotating groove 401; it should be noted that during the period when the operator starts the rotating mechanism 10 and drives the entire centrifugal cylinder 8 to start rotating through the connecting pipe 3, the bottom end of the centrifugal cylinder 8 will synchronously rotate with the inner wall of the rotating groove 401, thereby supporting the entire centrifugal cylinder 8 to realize rotational movement inside the outer tower 4, and then complete the centrifugal separation operation. In actual use, the provision of the rotating groove 401 provides stable support for the centrifugal cylinder 8, so that it can freely and stably rotate inside the outer tower 4, ensuring the smooth progress of the separation process. In addition, the shape and size of the rotating groove 401 match the bottom end of the centrifugal cylinder 8, which can guide the rotational movement of the centrifugal cylinder 8 to rotate along the predetermined trajectory, thereby helping to improve the efficiency of the centrifugal separation and making the gas-liquid separation more thorough.
[0028] In this embodiment, as shown in Figure 1 and Figure 4As shown, the filtering mechanism 6 comprises an outer box 601, a first filter plate 602, a second filter plate 603 and a filter screen plate 604, which are sequentially and slidably connected inside the outer box 601 from top to bottom, the bottom end of the air inlet pipe 5 is inserted into the top of the outer box 601, and the air outlet pipe 7 is inserted into the bottom of the outer box 601; it should be noted that the operator can first transport the gas mixed with liquid through the air outlet pipe 7, so that the mixed gas enters the outer box 601 along the air outlet pipe 7, and then sequentially contacts the filter screen plate 604, the second filter plate 603 and the first filter plate 602, so as to remove the large-particle impurities, suspended particles and odors mixed in the mixed gas one by one, and the filtered clean gas will continue to be transported upward into the air inlet pipe 5, and then enter the centrifugal cylinder 8 connected with the air inlet pipe 5 to perform gas-liquid separation. In actual use, the filtering mechanism 6 can realize multi-stage filtration through the sequentially arranged filter screen plate 604, second filter plate 603 and first filter plate 602, so as to remove impurities and odors of different sizes and types, improve the filtering effect, and further improve the purity of the gas after separation when the clean gas filtered by the filtering mechanism 6 enters the centrifugal cylinder 8 for gas-liquid separation. At the same time, the first filter plate 602, the second filter plate 603 and the filter screen plate 604 are sequentially and slidably connected inside the outer box 601 from top to bottom, so that the operator can take them out at any time for replacement and maintenance, thereby ensuring the persistence of the filtering effect.
[0029] The use method and advantages of the gas-liquid separation tower with the filtering structure are as follows:
[0030] For example, Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, first, the operator can first transport the gas mixed with liquid through the gas pipe 7, so that the mixed gas enters into the outer box 601 along the gas pipe 7, and then sequentially contacts the filter screen plate 604, the second filter plate 603 and the first filter plate 602, so as to remove the large-particle impurities, suspended particles and peculiar smell in the mixed gas, and the filtered clean gas continues to be transported upward into the air inlet pipe 5, and enters into the centrifugal cylinder 8 connected with the air inlet pipe 5, at the same time, the driving motor 1001 drives the rotating shaft 1002 connected with the driving motor 1001 to start rotating, and the driving gear 1003 sleeved with the outer wall of the rotating shaft 1002 rotates at the same time, at the same time, the driven gear 1004 meshed with one side of the driving gear 1003 and the connecting pipe 3 sleeved in the driven gear 1004 are driven to rotate, so that the centrifugal cylinder 8 connected with the connecting pipe 3 rotates synchronously, and the liquid in the centrifugal cylinder 8 is driven by the centrifugal force to be thrown to the cylinder wall and enters into the outer tower 4 through the water hole 801, and the gas-liquid separation is completed, and the thrown liquid slides down along the inner wall of the outer tower 4 to the bottom of the outer tower 4 and is discharged outward through the liquid discharge pipe 9, and then the operator can start the air pump 101 and open the air valve, the air pump 101 generates suction force and sucks the gas in the centrifugal cylinder 8 and the outer tower 4 upward through the air suction pipe 102 connected with the air pump 101, during which, the gas is driven to flow upward and enters into the connecting pipe 3, and then enters into the inside of the desiccant box 2 connected with the connecting pipe 3 and contacts the desiccant in the filling box 201, so as to further absorb the micro water droplets in the gas, and then the dried gas continues to move upward and is finally discharged to the outside.
[0031] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A gas-liquid separation column of filtering structure, comprising a suction mechanism (1), characterized in that: The bottom end of the air extraction mechanism (1) is inserted into the middle of the top of the desiccant box (2), the middle of the bottom of the desiccant box (2) is inserted with a connecting pipe (3), the bottom end of the connecting pipe (3) vertically penetrates the middle of the top of the outer tower (4), the middle of the bottom of the outer tower (4) is vertically penetrated with an air inlet pipe (5), the bottom end of the air inlet pipe (5) is inserted with a filtering mechanism (6), the middle of the bottom of the filtering mechanism (6) is inserted with a gas conveying pipe (7), the top end of the air inlet pipe (5) is rotatably connected with a centrifugal cylinder (8), the bottom of the outer tower (4) is provided with a liquid discharge pipe (9), and the bottom end of the connecting pipe (3) is sleeved with a rotating mechanism (10).
2. A filter-structured gas-liquid separation column according to claim 1, characterized in that: The air extraction mechanism (1) comprises an air extraction pump (101), an air extraction pipe (102) and an exhaust pipe (103), the top end of the air extraction pump (101) is inserted with the exhaust pipe (103), the bottom end of the air extraction pump (101) is inserted with the air extraction pipe (102), and the bottom end of the air extraction pipe (102) is inserted into the middle of the top of the desiccant box (2).
3. A filter-structured gas-liquid separation column according to claim 1, characterized in that: The inside of the desiccant box (2) is slidably connected with a filling box (201), and the inside of the filling box (201) is filled with desiccant.
4. The filter-structured gas-liquid separation column according to claim 1, characterized in that: The rotating mechanism (10) comprises a driving motor (1001), a rotating shaft (1002), a driving gear (1003) and a driven gear (1004), the driven gear (1004) is sleeved on the bottom end of the connecting pipe (3), one side of the driven gear (1004) is engaged with the driving gear (1003), the inside of the driving gear (1003) is inserted with the rotating shaft (1002), and the bottom end of the rotating shaft (1002) is rotatably connected to one side of the top of the outer tower (4).
5. A filter-structured gas-liquid separation column according to claim 1, characterized in that: The top of the centrifugal cylinder (8) is inserted with the bottom end of the connecting pipe (3), and a plurality of water permeable holes (801) are formed in the outer wall of the centrifugal cylinder (8) at the bottom end of the connecting pipe (3).
6. A filter-structured gas-liquid separation column according to claim 1, characterized in that: The middle of the bottom wall of the outer tower (4) is provided with a rotating groove (401), and the bottom end of the centrifugal cylinder (8) is rotatably connected to the inside of the rotating groove (401).
7. A filter-structured gas-liquid separation column according to claim 1, characterized in that: The filtering mechanism (6) comprises an outer box (601), a first filter plate (602), a second filter plate (603) and a filter screen plate (604), the first filter plate (602), the second filter plate (603) and the filter screen plate (604) are slidably connected in the inside of the outer box (601) from top to bottom, the bottom end of the air inlet pipe (5) is inserted into the top of the outer box (601), and the bottom of the outer box (601) is inserted with the gas conveying pipe (7).