Water-based ink blending device
By using a lifting support structure and a fixed mixing structure, the problem of traditional mixing devices being unable to mix high-viscosity water-based inks has been solved, achieving efficient material mixing and stable rotation, thus improving ink quality.
Patent Information
- Application Number
- CN202520043672.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Traditional mixing structures are difficult to effectively mix high-viscosity water-based inks, resulting in uneven mixing, affecting the ink's color and effect, and easily causing damage to the mixing structure.
It adopts a lifting support structure and a fixed mixing structure, including an annular support, a supporting rolling structure and a mixing plate frame. The rotational stability is improved by the supporting rolling of the annular support, and the mixing plate frame and mixing tooth structure are used to achieve full mixing and fine refining of materials.
It achieves thorough stirring and mixing of high-viscosity inks, improves material uniformity, avoids damage to the stirring structure, and enhances the color and effect of the ink.
Smart Images

Figure CN223669058U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to water-based ink blending technical field especially relates to a water-based ink blending device. BACKGROUND
[0002] Water-based ink is a kind of ink agent with high water solubility, and its application in industry includes printing commodity packaging patterns, billboard making and the like.
[0003] The blending of water-based ink, especially for blending ink agent with high consistency (mostly applied in drawing), in the blending process, materials including resin, pigment and the like are wrapped on the stirring structure during configuration, so that the traditional stirring structure cannot stir the ink agent with high consistency.
[0004] Specifically, the traditional stirring structure including motor, stirring rod (paddle) and the like cannot stir the material with high consistency and viscosity, because the material is wrapped on the stirring structure, resulting in very large resistance during stirring, and the material with high consistency cannot be fully stirred, and even the rod and paddle of the stirring structure are easily deformed and broken during stirring.
[0005] Because the material with high consistency cannot be fully stirred, the mixing uniformity of the material is not ideal in actual working process, the color and color effect of the ink are not good, and after drawing, the color and color degree of the ink are not uniform, resulting in unsatisfactory drawing effect, and even the ink agent contains solid particles that cannot be fully refined and dissolved.
[0006] Therefore, in actual production process, the ink material with high consistency can only be stirred by replacing the motor with larger power and the stirring structure with higher structural strength, and with the increase of stirring and mixing degree, the material becomes more viscous, and is more seriously adhered on the stirring structure, so that the stirring is also laborious, and if the material cannot be uniformly stirred in time, with the volatilization of a small amount of solvent in the material system, the drying speed of the material increases, and the difficulty of blending and mixing is increased again. INVENTION CONTENTS
[0007] Based on the above background, the utility model aims to provide a water-based ink blending device.
[0008] To achieve the above purpose, the utility model adopts the following technical solutions:
[0009] A water-based ink blending device, comprising a blending cylinder, wherein the blending cylinder is rotationally connected with a bottom table;
[0010] A motor is installed at the bottom of the bottom table, and the blending cylinder is detachably connected with the output shaft of the motor.
[0011] The top of the bottom platform is equipped with a lifting support structure, which comprises a ring-shaped support, and a plurality of support rolling structures are installed on the top of the ring-shaped support to support the bottom of the blending cylinder;
[0012] A plurality of air cylinders are installed on the bottom of the bottom platform to lift the ring-shaped support;
[0013] A plurality of fixed stirring structures are installed on the top of the bottom platform, and the fixed stirring structures comprise a plurality of stirring structures located in the blending cylinder.
[0014] Preferably, a connecting shaft is fixedly connected to the bottom center of the blending cylinder, the output shaft of the motor is rotatably connected to the bottom platform, and the connecting shaft and the output shaft are detachably connected through a flange.
[0015] Preferably, a circular through hole is formed in the center of the ring-shaped support, and the output shaft and the flange penetrate the circular through hole.
[0016] Preferably, the support rolling structure comprises a ball seat fixedly installed on the top edge of the ring-shaped support, and a ball is rotatably connected in the ball seat.
[0017] The piston rod of the air cylinder is fixedly installed on the bottom of the ring-shaped support.
[0018] Preferably, a plurality of guide rods are fixedly connected to the bottom of the ring-shaped support.
[0019] Preferably, the fixed stirring structure comprises a bracket structure fixedly installed on the top of the bottom platform, the bracket structure comprises a vertical mounting bracket, a fixed adjusting rod is fixedly connected to the upper end of the vertical mounting bracket, an adjusting seat is installed on the fixed adjusting rod, a stirring frame adjusting rod is installed on the adjusting seat, and the inner end of the stirring frame adjusting rod is located in the blending cylinder.
[0020] The stirring structure is fixedly installed on the inner end of the stirring frame adjusting rod.
[0021] Preferably, the stirring structure comprises a stirring plate frame fixedly installed on the stirring frame adjusting rod, and the stirring plate frame is located close to the inner side wall of the blending cylinder.
[0022] A stirring tooth structure is installed on each side of the stirring plate frame, and the stirring tooth structure comprises a tooth seat, and a plurality of protruding teeth are integrally formed on the tooth seat.
[0023] Preferably, a mounting slot is formed on each side of the stirring plate frame to mount the tooth seat, the tooth seat is installed in the mounting slot, and a plurality of mounting bolts are installed on the stirring plate frame to fasten the tooth seat.
[0024] Preferably, a plurality of adjusting screw holes are formed in the fixed adjusting rod, and the adjusting seat is slidably connected to the fixed adjusting rod;
[0025] A lower bolt is threadedly connected to the lower end of the side wall of the adjusting seat and is threadedly connected to the adjusting screw hole.
[0026] The stirring frame adjusting rod is slidably connected to the adjusting seat, and a plurality of upper bolts for locking the stirring frame adjusting rod are threadedly connected to the upper end of the side wall of the adjusting seat.
[0027] The utility model has the following beneficial effects:
[0028] 1. In the working process, when the cylinder works, the annular support is lifted and supported to the bottom of the blending cylinder, specifically, the bottom of the blending cylinder is fixedly connected with an annular turntable, and after the annular support is lifted, the supporting rolling structure is supported and rolled on the bottom of the annular turntable. In this process, the blending cylinder rotates and rolls on the bottom, thus greatly improving the stability in the rotating process. The material is rotated and blended with the blending cylinder by the stable rotation of the blending cylinder itself, so as to solve the technical defects that the traditional stirring structure motor cannot drive the stirring structure to stir the material with high consistency.
[0029] 2. In the working process, when the blending cylinder rotates, the material rotates with the blending cylinder, and the stirring plate frame rotates relative to the blending cylinder because the stirring plate frame is fixedly installed, so that the material is stirred. In this process, even if the material has high consistency, the stirring frame is fixedly installed, so that the material can be fully stirred and mixed, and the stirring frame with a certain thickness is not easy to deform. In this process, the tooth seat and the convex tooth structure assist in refining and crushing the material, and increase the uniformity of the material mixing and blending. BRIEF DESCRIPTION OF DRAWINGS
[0030] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained from the structures shown in the drawings without creative labor.
[0031] Figure 1 It is a whole structure schematic view in the embodiment of the present application;
[0032] Figure 2 It is a structure schematic view in the embodiment of the present application Figure 1 It is a structure schematic view in another perspective of the embodiment of the present application;
[0033] Figure 3 It is a structure schematic view of the stirring frame in the embodiment of the present application;
[0034] Figure 4 This is a schematic diagram of the annular support and the rolling support structure in the rolling state in the embodiment of this utility model;
[0035] Figure 5 As an embodiment of this utility model Figure 2 A structural diagram from another perspective.
[0036] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0038] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0039] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0040] Example 1
[0041] like Figures 1-5 As shown, a water-based ink mixing device includes a mixing cylinder 11, which is rotatably connected to a base platform 3. The mixing cylinder 11 rotates to achieve material mixing, thus solving the problems of traditional stirring structures where the motor cannot drive the mixing, and the large size of the mixing cylinder leading to uneven mixing and affecting the quality of the ink.
[0042] Specifically, the bottom of the base 3 is fixedly provided with a motor 5, which is fixed in the same way as the existing motor. The shell of the motor is fixedly provided. The dispensing cylinder 11 is detachably connected with the output shaft of the motor 5.
[0043] Specifically, the bottom of the base 3 is fixedly provided with a motor 5, which is fixed in the same way as the existing motor. The shell of the motor is fixedly provided. The dispensing cylinder 11 is detachably connected with the output shaft of the motor 5.
[0044] After the dispensing, the flange 131 is detached, and the dispensing cylinder 11 is easily detached and the thick material is poured out.
[0045] In the rotating process, in order to increase the rotating stability of the dispensing cylinder 11 (the dispensing cylinder 11 has thick material inside, and the stability is not high in the suspended rotating state), the top of the above-mentioned base 3 is assembled and connected with a lifting support structure, which includes a ring-shaped support 21 (a circular through hole is formed in the center of the ring-shaped support 21, and the output shaft and the flange penetrate the circular through hole position, which is convenient for subsequent disassembly of the dispensing cylinder 11), and a plurality of support rolling structures 22 which support and roll on the bottom of the dispensing cylinder 11 are installed on the top of the ring-shaped support 21.
[0046] Specifically, the bottom of the base 3 is fixedly provided with a plurality of air cylinders 23 which lift the ring-shaped support 21 (the air cylinders 23 are distributed in a ring shape); the piston rod of the air cylinder 23 is fixedly installed on the mounting seat at the bottom of the ring-shaped support 21.
[0047] During work, when the air cylinder 23 works, the ring-shaped support 21 is lifted and supported to the bottom of the dispensing cylinder 11. Specifically, the bottom of the dispensing cylinder 11 is fixedly connected with a ring-shaped turntable 12, and after the ring-shaped support 21 is lifted, the support rolling structure 22 supports and rolls on the bottom of the ring-shaped turntable 12.
[0048] Through this process, the dispensing cylinder 11 is supported and rolled on the bottom during the rotating process, so that the stability during the rotating process is greatly improved.
[0049] Specifically, the support rolling structure includes a rolling ball seat which is fixedly installed on the top edge of the ring-shaped support 21, and a rolling ball which is rotatably connected in the rolling ball seat (the same as the existing way, a groove structure for limiting the rolling ball is formed in the rolling ball seat, and the rolling ball is limited and rotated in the groove structure). During the rotating process of the heavy dispensing cylinder 11, the bottom is supported and rolled on the rolling ball, so that the stability is improved.
[0050] In the subsequent disassembly process of the dispensing cylinder 11, the ring-shaped support 21 is lowered and separated from the dispensing cylinder 11 by the air cylinder 23, which is convenient for disassembly.
[0051] Meanwhile, in order to improve the stability of lifting, the bottom of the annular support 21 is fixedly connected with a plurality of guide rail rods 24 which are slidably connected with the base 3.
[0052] Embodiment 2
[0053] As Figures 1-5 shown, the present embodiment is based on the structure of embodiment 1, in order to realize sufficient agitation of thick material, the top of the base 3 is provided with two front and rear symmetrical fixed stirring structures 4, the fixed stirring structure 4 comprises a plurality of stirring structures located in the dispensing cylinder 11.
[0054] The fixed stirring structure 4 comprises a support structure fixedly installed on the top of the base 3, the support structure comprises a vertical installation support 41, the upper end of the vertical installation support 41 is fixedly connected with a fixed adjusting rod 42, the fixed adjusting rod 42 is installed with an adjusting seat 43, the adjusting seat 43 is installed with a stirring frame adjusting rod 44 (the shape of the stirring frame adjusting rod 44 is L-shaped), the inner end of the stirring frame adjusting rod 44 is located in the dispensing cylinder 11. The stirring structure is fixedly installed on the inner end of the stirring frame adjusting rod 44.
[0055] The stirring structure comprises a stirring plate frame 45 fixedly installed on the stirring frame adjusting rod 44 (a rectangular hole structure 451 is formed on the stirring frame to reduce resistance during stirring), the stirring plate frame 45 is close to the inner side wall of the dispensing cylinder 11.
[0056] Meanwhile, in order to improve the uniformity of stirring, dissolving and crushing of the material, the two sides of the stirring plate frame 45 are respectively provided with stirring tooth structures 46, the stirring tooth structure 46 comprises a tooth seat, a plurality of protruding teeth are integrally formed on the tooth seat.
[0057] Specifically, the two sides of the stirring plate frame 45 are respectively provided with installation slots for installing the tooth seat, the tooth seat is installed in the installation slot, and a plurality of installation bolts for fastening the tooth seat are installed on the stirring plate frame 45.
[0058] During work, when the dispensing cylinder 11 rotates, at this time, the material rotates with the dispensing cylinder 11, and because the stirring plate frame 45 is fixedly installed, the stirring plate frame 45 rotates relative to the dispensing cylinder 11, realizing the stirring of the material. In this process, even if the material is thick, because the stirring frame is fixedly installed, it can not only fully stir and mix the material, but also the stirring frame of a certain thickness is not easy to deform.
[0059] In this process, the tooth seat and the protruding tooth structure assist in refining and crushing the material, and increase the uniformity of material mixing and dispensing.
[0060] Embodiment 3
[0061] As Figures 1-5As shown, the embodiment is based on the structure of the embodiment 2, in the working process, in order to adjust the position of the stirring frame in the dispensing barrel 11, facilitate the adjustment of the stirring position, such as adjusting the stirring frame to the center of the dispensing barrel 11 to improve the material stirring and mixing effect of the central part of the barrel (such as the material is concentrated in the central part of the barrel), specifically, a plurality of adjusting threaded holes are formed on the fixed adjusting rod 42, and the adjusting seat 43 is slidably connected to the fixed adjusting rod 42.
[0062] At the same time, the lower end of the side wall of the adjusting seat 43 is threadedly connected with a lower bolt B which is threadedly connected with the adjusting threaded hole; the overall position of the adjusting seat 43, the stirring frame adjusting rod 44 and the stirring frame is adjusted by loosening the lower bolt B, and then the lower bolt B is fastened to the different adjusting threaded holes on the fixed adjusting rod 42.
[0063] Similarly, the stirring frame adjusting rod 44 is slidably connected to the adjusting seat 43, and a plurality of upper bolts A for locking the stirring frame adjusting rod 44 are threadedly connected to the upper end of the side wall of the adjusting seat 43. The upper bolts A are locked by extrusion, and after being loosened, the stirring frame adjusting rod 44 and the stirring frame are synchronously adjusted. Through the above-mentioned way, the position of the stirring frame is adjusted to facilitate the adjustment of the stirring position and improve the mixing uniformity of the material.
[0064] Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples, and the changes, modifications, additions or replacements made by the person skilled in the art within the essential scope of the present application should also belong to the protection scope of the present application.
Claims
1. An aqueous ink formulation device, characterized by, Including the deployment of the cylinder, the bottom of the deployment of the cylinder is rotatably connected with the bottom platform; The bottom of the bottom platform is provided with a motor, and the deployment cylinder is detachably connected with the output shaft of the motor; The top of the bottom platform is provided with a lifting support structure, and the lifting support structure comprises a ring-shaped support, and the top of the ring-shaped support is provided with a plurality of support rolling structures for supporting the bottom of the deployment cylinder; The bottom of the bottom platform is provided with a plurality of air cylinders for lifting the ring-shaped support; The top of the bottom platform is provided with a plurality of fixed stirring structures, and the fixed stirring structures comprise a plurality of stirring structures located in the deployment cylinder.
2. The aqueous ink formulation device of claim 1, wherein, The bottom center of the deployment cylinder is fixedly connected with a connecting shaft, the output shaft of the motor is rotatably connected with the bottom platform, and the connecting shaft and the output shaft are detachably connected through a flange.
3. The aqueous ink formulation device of claim 2, wherein, The center of the ring-shaped support is provided with a circular through hole, and the output shaft and the flange penetrate the circular through hole.
4. The aqueous ink formulation device of claim 1, wherein, The support rolling structure comprises a rolling ball seat fixedly installed at the top edge of the ring-shaped support, and the rolling ball seat is rotatably connected with a rolling ball; The piston rod of the air cylinder is fixedly installed at the bottom of the ring-shaped support.
5. The aqueous ink formulation device of claim 4, wherein, The bottom of the ring-shaped support is fixedly connected with a plurality of guide rods for slidingly connecting the bottom platform.
6. The aqueous ink formulation device of claim 1, wherein, The fixed stirring structure comprises a bracket structure fixedly installed at the top of the bottom platform, the bracket structure comprises a vertical mounting bracket, the upper end of the vertical mounting bracket is fixedly connected with a fixed adjusting rod, the fixed adjusting rod is provided with an adjusting seat, the adjusting seat is provided with a stirring frame adjusting rod, and the inner end of the stirring frame adjusting rod is located in the deployment cylinder; The stirring structure is fixedly installed at the inner end of the stirring frame adjusting rod.
7. The aqueous ink formulation device of claim 6, wherein, The stirring structure comprises a stirring plate frame fixedly installed on the stirring frame adjusting rod, and the stirring plate frame is close to the inner side wall of the deployment cylinder; The two sides of the stirring plate frame are respectively provided with stirring tooth structures, the stirring tooth structures comprise a tooth seat, and a plurality of protruding teeth are integrally formed on the tooth seat.
8. The aqueous ink formulation device of claim 7, wherein, The two sides of the stirring plate frame are respectively provided with mounting slots for mounting the tooth seat, the tooth seat is mounted in the mounting slot, and a plurality of mounting bolts for fastening the tooth seat are mounted on the stirring plate frame.
9. The aqueous ink formulation device of claim 6, wherein, A plurality of adjusting threaded holes are formed in the fixed adjusting rod, and the adjusting seat is slidably connected with the fixed adjusting rod; The lower end of the side wall of the adjusting seat is threadedly connected with a lower bolt threadedly connected with the adjusting threaded hole; The stirring frame adjusting rod is slidably connected with the adjusting seat, and a plurality of upper bolts for locking the stirring frame adjusting rod are threadedly connected with the upper end of the side wall of the adjusting seat.