High-speed post-mixing device

Abstract

A liquid inlet is formed in a box body, a liquid inlet box is arranged in the box body, a first rectangular through hole is formed in the end, away from the liquid inlet, of the liquid inlet box, a fine filtering cover and a coarse filtering cover are arranged at the position, above the first rectangular through hole, of the liquid inlet box, the coarse filtering cover is arranged on the outer side of the fine filtering cover, and a filtering net is arranged in the fine filtering cover; a first drawer is arranged at the lower end of the liquid inlet box, a quartz sand filter material layer and a biological filter membrane layer are arranged in the first drawer, an ozone treatment box is arranged at the lower end of the first drawer, a second rectangular through hole is formed between the ozone treatment box and the first drawer, and a first liquid level sensor and a mixing and stirring shaft are arranged in the ozone treatment box; and the mixing and stirring shaft is provided with mixing and stirring blades which are connected and fixed through threads. The fine filter cover and the coarse filter cover in the liquid inlet box can remove large-particle impurities in liquid, and the filter screen further improves the filter precision; and the quartz sand filter material layer and the biological filter membrane layer can effectively adsorb and decompose organic matters.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of mixed production, and specifically relates to a high-speed post-mixing device. BACKGROUND

[0002] The preparation process of chemical products, especially the mixing of liquid raw materials, has a crucial influence on the entire production process due to its physical properties. The purity, uniformity of mixing, and reaction conditions (such as temperature, pressure, and mixing speed) of the liquid directly determine the quality and production efficiency of the product.

[0003] In the prior art, traditional filtering equipment cannot effectively remove all types of impurities, especially tiny particles and dissolved organic matter, resulting in limited product purity. At the same time, traditional stirring devices cannot achieve uniform mixing at high speeds, especially when dealing with high-viscosity liquids, which leads to low mixing efficiency and affects the depth and efficiency of chemical reactions. Moreover, traditional sensors fail in high-temperature, high-pressure, or corrosive environments, which cannot accurately reflect the internal environment and affect the accuracy and reliability of automatic adjustment.

[0004] Therefore, a high-speed post-mixing device is provided to solve the above problems. SUMMARY

[0005] To overcome the defects of the prior art, the utility model provides a high-speed post-mixing device to at least partially solve the above technical problems.

[0006] The technical scheme adopted by the utility model is as follows:

[0007] The utility model discloses a high-speed post-mixing device, which comprises a base, a box body connected to the base through screw connection, a liquid inlet provided on the box body, a liquid inlet tank provided in the box body, a first rectangular hole provided at one end of the liquid inlet tank away from the liquid inlet, a fine filter cover and a coarse filter cover provided above the first rectangular hole of the liquid inlet tank, a filter screen provided in the fine filter cover, a first drawer provided at the lower end of the liquid inlet tank, a quartz sand filter layer and a biological filter membrane layer provided in the first drawer, and an ozone treatment tank provided at the lower end of the first drawer.

[0008] As a further scheme of the utility model, a second rectangular hole is provided between the ozone treatment tank and the first drawer, a first liquid level sensor and a mixing stirring shaft are provided in the ozone treatment tank, mixing stirring blades are fixed on the mixing stirring shaft through screw connection, a second drawer is provided at the lower end of the ozone treatment tank, a third rectangular hole is provided between the second drawer and the ozone treatment tank, an activated carbon adsorption layer and a PP cotton layer are provided on the second drawer, and a liquid storage tank is provided at the lower end of the second drawer.

[0009] As a further scheme of the utility model: fourth rectangular through hole is equipped between the second drawer and liquid storage tank, second liquid level sensor is equipped in the liquid storage tank away from one end of fourth rectangular through hole, first temperature sensor and ion sensor are equipped in the liquid storage tank at the lower end of fourth rectangular through hole, ozone generator is equipped on the base, control panel and air pipe are equipped on the ozone generator.

[0010] As a further scheme of the utility model: the air pipe leads to the ozone treatment box, the box is equipped with lifting ring and motor for facilitating lifting, the motor is connected with the mixing stirring shaft through the driving shaft and makes the mixing stirring shaft rotate, the box is also equipped with liquid outlet, second temperature sensor, humidity sensor and monitor, the base is equipped with supporting legs and universal wheels connected through threads, the first drawer and the second drawer are both equipped with rubber rings for preventing liquid.

[0011] As a further scheme of the utility model: the lifting ring is fixed on the box through welding.

[0012] As a further scheme of the utility model: the fine filter cover and the coarse filter cover are both fixed on the liquid inlet tank bottom through thread connection and can be detached for cleaning.

[0013] As a further scheme of the utility model: the box is equipped with a support fixed through welding, and the motor is fixed on the support through welding.

[0014] As a further scheme of the utility model: the control panel has the functions of displaying the liquid level in the ozone treatment box, the liquid level in the liquid storage tank, the liquid temperature in the liquid storage tank, the ion concentration in the liquid storage tank, the indoor temperature and the indoor humidity.

[0015] The embodiment of the utility model has the following beneficial effects:

[0016] The fine filter cover and the coarse filter cover in the liquid inlet tank of the embodiment can remove large particle impurities in the liquid, and the filter screen further improves the filtering precision; the quartz sand filter layer and the biological filter membrane layer can effectively adsorb and decompose organic matters, the ozone treatment box uses ozone for deep sterilization and disinfection, the activated carbon adsorption layer and the PP cotton layer can further adsorb harmful substances, and the final liquid purity is ensured.

[0017] The mixing stirring shaft and the blade of the embodiment ensure the uniform mixing of the liquid in the ozone treatment box, and improve the chemical reaction efficiency. The sensors such as the first liquid level sensor, the second liquid level sensor, the first temperature sensor and the ion sensor can monitor the internal conditions of the device in real time, cooperate with the control panel to realize automatic adjustment, and ensure the operation safety and quality control.

[0018] The rubber ring prevents liquid leakage, the lifting ring facilitates integral hoisting and moving, the universal wheel makes the device more convenient to move, and the humidity sensor and the monitor can timely feedback environmental changes, thereby ensuring operation safety.

[0019] The above summary is only for the purpose of the description and is not intended to limit in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features will become apparent to those skilled in the art from a consideration of the drawings and the following detailed description. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings required to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.

[0021] Fig. 1 is a structural schematic diagram of a high-speed post-mixing device.

[0022] Fig. 2 is a structural schematic diagram of a high-speed post-mixing device.

[0023] Fig. 3 is a structural schematic diagram of a high-speed post-mixing device.

[0024] As shown in the figure: 1, base, 2, box, 3, liquid inlet, 4, liquid inlet box, 5, first rectangular through hole, 6, fine filter cover, 7, coarse filter cover, 8, filter screen, 9, first drawer, 10, quartz sand filter layer, 11, biological filter membrane layer, 12, ozone treatment box, 13, second rectangular through hole, 14, first liquid level sensor, 15, mixing and stirring shaft, 16, mixing and stirring blade, 17, second drawer, 18, third rectangular through hole, 19, activated carbon adsorption layer, 20, PP cotton layer, 21, liquid storage tank, 22, fourth rectangular through hole, 23, second liquid level sensor, 24, first temperature sensor, 25, ion sensor, 26, ozone generator, 27, control panel, 28, air pipe, 29, lifting ring, 30, motor, 31, liquid outlet, 32, second temperature sensor, 33, humidity sensor, 34, monitor, 35, supporting leg, 36, universal wheel; 37, rubber ring.

[0025] The drawings are used to provide a further understanding of the present application and constitute a part of the specification, together with the embodiments of the present application, to explain the present application, and do not constitute a limitation on the present application. DETAILED DESCRIPTION

[0026] In the following, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different manners without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0027] It should be noted that the terms "first", "second", and the like are used only to distinguish descriptions and purposes of location description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first" and the like can explicitly or implicitly include one or more features; similarly, for some features that are not limited in number by the words "two", "three" and the like, it should be noted that the features also belong to explicitly or implicitly include one or more feature quantities;

[0028] In the embodiments of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "fixing" and the like should be understood in a broad sense; for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally formed; it can be mechanically connected, it can be directly connected, it can be welded, or it can be indirectly connected through an intermediate medium, it can be the communication or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the description and drawings in combination with specific circumstances.

[0029] In the description of the embodiments of the present application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the embodiments of the present application.

[0030] As Figs. 1 to 3As shown, a high-speed post-mixing device comprises a base 1, a box body 2 connected to the base 1 and fixed by screw connection, a liquid inlet 3 arranged on the box body 2, a liquid inlet tank 4 arranged in the box body 2, a first rectangular through hole 5 arranged at one end of the liquid inlet tank 4 away from the liquid inlet 3, a fine filter cover 6 and a coarse filter cover 7 arranged above the first rectangular through hole 5, the coarse filter cover 7 being arranged outside the fine filter cover 6, a filter screen 8 arranged in the fine filter cover 6, a first drawer 9 arranged at a lower end of the liquid inlet tank 4, a quartz sand filter layer 10 and a biological filter membrane layer 11 arranged in the first drawer 9, an ozone treatment tank 12 arranged at a lower end of the first drawer 9, a second rectangular through hole 13 arranged between the ozone treatment tank 12 and the first drawer 9, a first liquid level sensor 14 and a mixing stirring shaft 15 arranged in the ozone treatment tank 12, mixing stirring blades 16 fixed by screw connection arranged on the mixing stirring shaft 15, a second drawer 17 arranged at a lower end of the ozone treatment tank 12, a third rectangular through hole 18 arranged between the second drawer 17 and the ozone treatment tank 12, an activated carbon adsorption layer 19 and a PP cotton layer 20 arranged on the second drawer 17, and a liquid storage tank 21 arranged at a lower end of the second drawer 17.

[0031] In the specific application of the embodiment of the utility model, the raw material enters from the liquid inlet 3, firstly enters the liquid inlet tank 4, in this stage, the raw material passes through the first rectangular through hole 5, then is primarily filtered by the fine filter cover 6 and the coarse filter cover 7, wherein the filter screen 8 in the fine filter cover 6 can remove more fine impurities.

[0032] After the raw material is filtered, enters the first drawer 9, the quartz sand filter layer 10 and the biological filter membrane layer 11, further removes impurities and carries out some biological pretreatment, such as degrading specific harmful substances. The raw material then falls into the ozone treatment tank 12, passes through the second rectangular through hole 13, in the ozone treatment tank 12, the first liquid level sensor 14 monitors the liquid level, and the mixing stirring blades 16 on the mixing stirring shaft 15 ensure that the raw material fully contacts ozone, accelerates the chemical reaction process and improves the mixing efficiency.

[0033] The raw material after ozone treatment enters the second drawer 17, passes through the third rectangular through hole 18, here the activated carbon adsorption layer 19 and the PP cotton layer 20 are arranged, further adsorb residual impurities and harmful gases and ensure the purity of the raw material.

[0034] In a possible implementation, a fourth rectangular through hole 22 is arranged between the second drawer 17 and the liquid storage tank 21, a second liquid level sensor 23 is arranged in the liquid storage tank 21 at one end away from the fourth rectangular through hole 22, a first temperature sensor 24 and an ion sensor 25 are arranged in the liquid storage tank 21 at a lower end of the fourth rectangular through hole 22, an ozone generator 26 is arranged on the base of the base 1, a control panel 27 and an air pipe 28 are arranged on the ozone generator 26.

[0035] In the specific application of the embodiment of the utility model, the fourth rectangular through hole 22 between the second drawer 17 and the liquid storage tank 21 is used as a channel for the transmission of liquid or chemical substances from the second drawer to the liquid storage tank. When high-speed mixing is performed, the substances enter the liquid storage tank through the through hole for preliminary mixing.

[0036] The second liquid level sensor 23 is located at the end of the liquid storage tank away from the fourth rectangular through hole, and is used for real-time monitoring of the liquid level height in the liquid storage tank, for preventing overload and ensuring sufficient space for each operation. The first temperature sensor 24 and the ion sensor 25 are arranged below the fourth rectangular through hole, and can detect the temperature and ion concentration of the liquid in the liquid storage tank, which is crucial for controlling the chemical reaction rate and ensuring the quality of the mixture. The temperature can affect the speed of the chemical reaction, and the ion concentration is directly related to the electrical conductivity and other properties of the mixture.

[0037] The ozone generator 26 on the base 1 can destroy the cell walls of microorganisms, thereby disinfecting the liquid in the liquid storage tank and preventing the growth of bacteria and other harmful microorganisms. Ozone can also promote certain chemical reactions and optimize the mixing effect. The control panel 27 and the air pipe 28 are used for monitoring and adjusting the operating parameters of the entire system, including but not limited to the liquid level, temperature, ozone output, etc. The air pipe is used to introduce external air or other gases to maintain the internal pressure balance of the system, and may also introduce other gas components required for reactions.

[0038] In one possible implementation, the air pipe 28 leads to the ozone treatment tank 12, the box body 2 is provided with a lifting ring 29 and a motor 30 for facilitating lifting, the motor 30 is connected to the mixing stirring shaft 15 through a drive shaft and drives the mixing stirring shaft 15 to rotate, the box body 2 is also provided with a liquid outlet 31, a second temperature sensor 32, a humidity sensor 33, and a monitor 34, the base 1 is provided with support feet 35 and universal wheels 36 connected through threads, and the first drawer 9 and the second drawer 17 are each provided with a rubber ring 37 for preventing liquid.

[0039] In the specific application of the embodiment of the utility model, the motor 30 is connected to the mixing stirring shaft 15 through a drive shaft, and when the motor is started, power is transmitted to the mixing stirring shaft 15 through the drive shaft to make it rotate. The mixing stirring shaft 15 rotates at high speed inside the box body 2 to fully mix the chemical raw materials placed in the box body. At the same time, the air pipe 28 introduces ozone into the ozone treatment tank 12 to further process the mixed chemical substances, such as disinfection or oxidation.

[0040] The liquid outlet 31 on the box body 2 is used to discharge the processed liquid product, the second temperature sensor 32 and the humidity sensor 33 monitor the working environment inside the box body in real time to ensure that the mixing process is performed under suitable temperature and humidity conditions, and the monitor 34 can display various parameters to help the operator understand the running state of the equipment.

[0041] The supporting feet 35 and universal wheels 36 under the base 1 ensure the stability and mobility of the device, facilitating the use in different working places, while the rubber rings 37 on the first drawer 9 and the second drawer 17 play the effect of preventing liquid from leaking, preventing the device from being corroded.

[0042] In a possible implementation, the lifting ring 29 is fixed on the box body 2 by welding, and the fine filter cover 6 and the coarse filter cover 7 are fixed on the bottom of the liquid inlet box 4 by threaded connection and can be detached, facilitating the cleaning of sundries. The box body 2 is provided with a support fixed by welding, and the motor 30 is fixed on the support by welding.

[0043] In the specific application of the embodiments of the utility model, the lifting ring 29 is fixed on the box body 2 by welding, and the fine filter cover 6 and the coarse filter cover 7 are fixed on the bottom of the liquid inlet box 4 by threaded connection and can be easily detached. It is convenient to clean the impurities on the filter cover regularly, prevent clogging, ensure that the large-particle impurities and fine particles can be effectively removed when the liquid flows in, and ensure the purity of the subsequent mixing process.

[0044] The box body 2 is provided with a support fixed by welding, and the motor 30 is fixed on the support by welding. The motor transmits power to the stirring device through a transmission device (such as a belt or a gear), so that the stirring blade rotates, thereby realizing the high-speed mixing of the material.

[0045] When in use, the raw materials enter from the feeding port at the top or side of the liquid inlet box 4, and are subjected to double filtration of the coarse filter cover 7 and the fine filter cover 6, so as to ensure that no solid particles enter the next mixing area. Then, under the action of the stirring device driven by the motor 30, the raw materials are subjected to high-speed mixing in the box body 2. The mixed chemical product is discharged through the discharge port.

[0046] In a possible implementation, the control panel 27 has the functions of displaying the liquid level in the ozone treatment box 12, the liquid level in the liquid storage box 21, the liquid temperature in the liquid storage box 21, the ion concentration in the liquid storage box 21, the indoor temperature and the indoor humidity.

[0047] In an embodiment, the control panel 27 is provided on the front side of the box body 2. Fig. 3 The cylindrical body shown is another appearance shape provided for the box body 2, which can be explained as the embodiment can also use the cylindrical body as the appearance.

[0048] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0049] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the following claims and their equivalents.

[0050] The above description of the present application and its embodiments has been described, which is not restrictive, and the embodiments shown in the drawings are only one of the embodiments of the present application, and the actual structure is not limited thereto. In general, if a person skilled in the art is inspired by it, without departing from the creative purpose of the present application, without creative design, similar structure and embodiments of the technical scheme should belong to the protection scope of the present application.

Claims

1. A high speed post-mixing device, characterized in that, Include: The base (1) is provided with a box (2) fixed by threaded connection on the base (1), the box (2) is provided with a liquid inlet (3), the box (2) is provided with a liquid inlet tank (4), the liquid inlet tank (4) is provided with a first rectangular hole (5) at one end away from the liquid inlet (3), the liquid inlet tank (4) is provided with a fine filter cover (6) and a coarse filter cover (7) above the first rectangular hole (5), the coarse filter cover (7) is outside the fine filter cover (6), the fine filter cover (6) is provided with a filter screen (8), the lower end of the liquid inlet tank (4) is provided with a first drawer (9), the first drawer (9) is provided with a quartz sand filter layer (10) and a biological filter membrane layer (11), the lower end of the first drawer (9) is provided with an ozone treatment tank (12).

2. The high speed post-mix device of claim 1, wherein, The second rectangular hole (13) is arranged between the ozone treatment tank (12) and the first drawer (9), the first liquid level sensor (14) and the mixing stirring shaft (15) are arranged in the ozone treatment tank (12), the mixing stirring blade (16) is fixed on the mixing stirring shaft (15) by threaded connection, the second drawer (17) is arranged at the lower end of the ozone treatment tank (12), the third rectangular hole (18) is arranged between the second drawer (17) and the ozone treatment tank (12), the second drawer (17) is provided with an activated carbon adsorption layer (19) and a PP cotton layer (20), the lower end of the second drawer (17) is provided with a liquid storage tank (21).

3. The high speed post-mix device of claim 2, wherein, The fourth rectangular hole (22) is arranged between the second drawer (17) and the liquid storage tank (21), the second liquid level sensor (23) is arranged in the liquid storage tank (21) away from the fourth rectangular hole (22), the first temperature sensor (24) and the ion sensor (25) are arranged in the liquid storage tank (21) below the fourth rectangular hole (22), the base (1) is provided with an ozone generator (26), the ozone generator (26) is provided with a control panel (27) and an air pipe (28).

4. The high speed post-mix device of claim 3, wherein, The air pipe (28) leads to the ozone treatment tank (12), the box (2) is provided with a lifting ring (29) and a motor (30) to facilitate lifting, the motor (30) is connected to the mixing stirring shaft (15) through a driving shaft and makes the mixing stirring shaft (15) rotate, the box (2) is also provided with a liquid outlet (31), a second temperature sensor (32), a humidity sensor (33) and a monitor (34), the base (1) is provided with supporting legs (35) and universal wheels (36) connected by threads, the first drawer (9) and the second drawer (17) are both provided with rubber rings (37) to prevent liquid.

5. The high speed post-mix device of claim 4, wherein, The lifting ring (29) is fixed on the box (2) by welding.

6. The high speed post-mix device of claim 1, wherein, The fine filter cover (6) and the coarse filter cover (7) are fixed on the bottom of the liquid inlet tank (4) by threaded connection, which can be removed for easy cleaning.

7. The high speed post-mix device of claim 4, wherein, The box (2) is provided with a bracket fixed by welding, and the motor (30) is fixed on the bracket by welding.

8. The high speed post-mix device of claim 3, wherein, The control panel (27) has the function of displaying the liquid level in the ozone treatment tank (12), the liquid level in the liquid storage tank (21), the liquid temperature in the liquid storage tank (21), the ion concentration in the liquid storage tank (21), the indoor temperature and the indoor humidity.

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