Finished product detecting and sorting device
By using a camera-based detection and conveyor track sorting device, the problems of low efficiency and accuracy in finished product detection have been solved, and automated finished product sorting has been achieved.
Patent Information
- Application Number
- CN202423208929.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In existing technologies, there is a lack of testing devices after the finished product is inserted, resulting in low efficiency and poor accuracy of manual testing.
Finished products are inspected using cameras and sorted via conveyor rails. The sorting unit then transfers defective and good products to the defective product collection box and the good product display stand, respectively.
It improves testing efficiency and accuracy, replaces manual operation, and achieves efficient finished product sorting.
Smart Images
Figure CN223669707U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a current collector technical field especially is related to a finished product detection sorting device. BACKGROUND
[0002] At present, in the process of wiring terminal into power connector, wiring terminal on wiring terminal belt needs to be cut off one by one, and then sequentially assembled into wiring terminal seat of power connector after transfer, horizontal rotation and longitudinal overturning, to complete the insertion of terminal and terminal seat. However, after the insertion is completed, there is no device for detecting finished products, and the existing manual detection is time-consuming and laborious, and the detection efficiency is low and the detection precision is poor. CONTENT OF UTILITY MODEL
[0003] In order to solve the problem of low efficiency and poor precision of manual detection, the utility model provides a finished product detection sorting device, which detects the finished product by camera, and then sorts the finished product detected by conveying rail, to improve the detection efficiency and precision.
[0004] The utility model provides a finished product detection sorting device, including finished product placing table, detection part, sorting part and conveying chain, finished product placing table is used for placing undetected finished product, detection part includes detection table and camera, detection table and camera are oppositely arranged, sorting part includes sorting table, conveying chain is used for transferring finished product, and finished product placing table, detection table and sorting table are all arranged on the conveying path of conveying chain. The finished product is detected by the camera, and then the finished product detected is separated and transferred by the sorting part, replacing manual work, with high efficiency and high detection precision.
[0005] Further, the sorting part further includes a sorting chain, a defective product collecting frame and a good product display table, the sorting chain has a material taking end and a material discharging end, the sorting table is arranged at the material taking end of the sorting chain, and the defective product collecting frame and the good product display table are sequentially arranged at the material discharging end of the sorting chain. The defective product is transferred into the defective product collecting frame by the sorting chain, and the qualified product is continuously transferred to the good product display table by the sorting chain.
[0006] Further, the sorting chain includes a sorting track and a sorting claw, the sorting claw is slidably arranged on the sorting track, and a material guiding cylinder is further arranged between the defective product collecting frame and the sorting track, and the material guiding cylinder is arranged obliquely. The material guiding cylinder can accurately drop the finished product into the defective product collecting frame.
[0007] Further, the finished product placing table is provided with a placing groove capable of accommodating the finished product, and the placing groove is provided with positioning blocks symmetrically arranged on both sides. The finished product placed in the placing groove is fixed by the positioning blocks on both sides.
[0008] Further, the bottom of the positioning block is provided with an adjusting rail, and the two side positioning blocks are relatively moved through the sliding seat matched with the adjusting rail in sliding mode, so that the finished product is limited in the placing groove. Through the setting of the adjusting rail, the relative sliding of the two side positioning blocks is realized, and the finished product in the placing groove is convenient to put in and take out.
[0009] Further, the detection table is provided with a positioning seat for placing the finished product horizontally or vertically, and a back plate for facilitating detection is further arranged on the side of the positioning seat away from the camera. Through the setting of the back plate, the detection effect is ensured.
[0010] Further, the conveying chain comprises a conveying track and a conveying claw, and the conveying claw is transferred between the finished product placing table, the detection table and the sorting table through the conveying track. Through the cooperation of the conveying track and the conveying claw, the finished product is transferred between different stations.
[0011] Further, the conveying chain further comprises a conveying sliding table, and the conveying claw is provided with two and arranged at two ends of the conveying sliding table respectively. The conveying claw is provided with two, and the finished product can be transferred between two stations at a time.
[0012] Further, the sorting table is provided with a sorting slide and a sorting seat, the sorting seat is slidingly arranged on the sorting slide, and the sorting seat is used for conveying the finished product between the conveying claw and the sorting claw. Through the cooperation of the sorting slide and the sorting seat, the finished product after detection is transferred.
[0013] Further, the sorting table is further provided with a gas cylinder for driving the sorting seat to move, and the sorting seat is connected with the telescopic end of the gas cylinder. The longitudinal displacement of the sorting seat is realized through the gas cylinder.
[0014] The beneficial effects of the present application are as follows:
[0015] The present application provides a finished product detection and sorting device, which detects the finished product after insertion through the camera of the detection part, and then separates and transfers the finished product after detection through the sorting part, and moves the unqualified product into the defective product collection frame and moves the qualified product into the good product display table, thereby replacing manual work, improving detection efficiency and detection precision. DRAWINGS
[0016] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creating any creative labor.
[0017] Figure 1 is the first angle schematic view of the finished product detection and sorting device;
[0018] Figure 2is a second angle schematic view of the finished product detection and sorting device;
[0019] Figure 3 is a structural schematic view of the finished product placing table;
[0020] Figure 4 is a structural schematic view of the detection part;
[0021] Figure 5 is a structural schematic view of the sorting table;
[0022] Fig. 1. finished product placing table, 11. placing groove, 12. positioning block, 13. adjusting rail, 14. sliding seat, 2. detection part, 21. detection table, 22. camera, 23. positioning seat, 24. back plate, 3. sorting part, 31. sorting table, 311. sorting slide, 312. sorting seat, 313. air cylinder, 32. sorting chain, 321. material taking end, 322. material placing end, 323. sorting track, 324. sorting claw, 33. substandard product collecting frame, 34. good product display table, 35. material guiding cylinder, 4. conveying chain, 41. conveying track, 42. conveying claw, 43. conveying sliding table. DETAILED DESCRIPTION
[0023] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, not all of the embodiments.
[0024] In order to replace manual detection and sorting of finished products, a finished product detection and sorting device is designed, as shown in Figure 1 and 2 , which comprises a finished product placing table 1, a detection part 2, a sorting part 3 and a conveying chain 4. The finished product placing table 1 is used to place undetected finished products. The detection part 2 comprises a detection table 21 and a camera 22. The detection table 21 and the camera 22 are oppositely arranged. The sorting part 3 comprises a sorting table 31. The conveying chain 4 is used to transfer finished products. The finished product placing table 1, the detection table 21 and the sorting table 31 are all arranged on the conveying path of the conveying chain 4. The finished products on the finished product placing table 1 are transferred to the detection table 21 of the detection part 2 by the conveying chain 4. The detection of the finished products is completed by the camera 22. Then the finished products after detection are transferred to the sorting table 31 of the sorting part 3 by the conveying chain 4. The control end of the sorting part 3 is electrically connected with the control end of the detection part 2, which is used to separate and transfer the qualified products and the unqualified products.
[0025] Specifically, the conveying chain 4 includes a conveying track 41 and conveying claws 42, the conveying claws 42 are transferred between the finished product placing table 1, the detection table 21 and the sorting table 31 through the conveying track 41. The conveying chain 4 further includes a conveying slide platform 43, and the conveying claws 42 are provided with two and are respectively arranged at two ends of the conveying slide platform 43. The double-station conveying slide platform 43 can move once to move the terminal block inserted and completed at the finished product placing table 1 to the detection table 21, and simultaneously move the terminal block detected and completed at the detection table 21 to the sorting table 31 to wait for sorting.
[0026] The sorting part 3 further includes a sorting chain 32, a defective product collecting frame 33 and a good product display table 34, the sorting chain 32 has a material taking end 321 and a material placing end 322, the sorting table 31 is arranged at the material taking end 321 of the sorting chain 32, and the defective product collecting frame 33 and the good product display table 34 are sequentially arranged at the material placing end 322 of the sorting chain 32. The sorting chain 32 includes a sorting track 323 and a sorting claw 324, the sorting claw 324 is slidably arranged on the sorting track 323, and a material guiding cylinder 35 is further arranged between the defective product collecting frame 33 and the sorting track 323, and the material guiding cylinder 35 is arranged in an inclined manner.
[0027] When the control end of the sorting chain 32 receives the defective product signal sent by the detection part 2, the sorting claw 324 moves the finished product to above the defective product collecting frame 33 and is released, so that the defective product falls to the material guiding cylinder 35 and falls into the defective product collecting frame 33 along the inclined material guiding cylinder 35. In order to timely pour the defective product in the defective product collecting frame 33, an infrared sensor is further arranged on the frame body. When the control end of the sorting chain 32 receives the qualified product signal sent by the detection part 2, the sorting chain 32 continues to move forward until the sorting claw 324 moves the finished product to above the good product display table 34, then moves downward and releases the claw, so as to stably place the qualified product on the good product display table 34.
[0028] As shown in Figure 3 , the finished product placing table 1 is provided with a placing groove 11 capable of accommodating the finished product, and the placing groove 11 is symmetrically provided with a positioning block 12 on both sides. The bottom of the positioning block 12 is provided with an adjusting rail 13, and the two positioning blocks 12 are relatively moved through the sliding seat 14 slidably matched with the adjusting rail 13, so as to limit the finished product in the placing groove 11. The two positioning blocks 12 are synchronously moved along the adjusting rail 3 under the driving of the air cylinder, and after the finished product is placed in the placing groove 11, the two positioning blocks 12 are moved to abut against the finished product, so as to position the finished product.
[0029] As shown in Figure 4 , in order to facilitate multi-angle detection of the finished product, the detection table 21 is provided with a positioning seat 23 for placing the finished product horizontally or vertically, and the positioning seat 23 is further provided with a back plate 24 on the side away from the camera 22 for facilitating detection. The back plate 24 can shield the excess parts, so as to ensure the detection accuracy of the finished product on the detection table 21.
[0030] AsFigure 5 As shown, the sorting table 31 is provided with a sorting slide 311 and a sorting seat 312, the sorting seat 312 is slidingly arranged on the sorting slide 311, and the sorting seat 312 is used for conveying the finished product between the conveying claw 42 and the sorting claw 324.
[0031] In order to stably place the qualified product, the sorting table 31 is further provided with a cylinder 313 for driving the sorting seat 312 to move, and the sorting seat 312 is connected with the telescopic end of the cylinder 313. When the sorting claw 324 moves to the upper side of the good product display table 34, the cylinder 313 is triggered under the action of the infrared sensor and drives the sorting claw 324 to move downward, and the good product display table 34 is also provided with an infrared sensor horizontally emitting along the table top, when the finished product clamped on the sorting claw 324 is sensed, the cylinder 313 is triggered to stop moving downward and release the sorting claw 324, so that the qualified product is stably placed on the good product display table 34.
[0032] The above description is only illustrative but not restrictive for the utility model, and those skilled in the art understand that many modifications, changes or equivalents can be made without departing from the spirit and scope defined by the appended claims, and all will fall within the protection scope of the utility model.
Claims
1. A finished product inspection sorting apparatus, characterized by: The utility model relates to a kind of production line for detecting and sorting, including Finished product placement table (1) for placing undetected finished product, Detection part (2), including detection table (21) and camera (22), the detection table (21) and camera (22) are oppositely arranged, Sorting part (3), including sorting table (31), and Conveying chain (4) for transferring finished product, The finished product placement table (1), detection table (21) and sorting table (31) are all arranged on the conveying path of conveying chain (4).
2. A finished product inspection and sorting apparatus according to claim 1, wherein: The sorting part (3) further includes sorting chain (32), defective product collection frame (33) and good product display table (34), the sorting chain (32) has a material taking end (321) and a material discharging end (322), the sorting table (31) is arranged at the material taking end (321) of the sorting chain (32), the defective product collection frame (33) and the good product display table (34) are sequentially arranged at the material discharging end (322) of the sorting chain (32).
3. A finished product inspection and sorting apparatus according to claim 2, wherein: The sorting chain (32) includes sorting track (323) and sorting claw (324), the sorting claw (324) is slidably arranged on the sorting track (323), a material guide cylinder (35) is further arranged between the defective product collection frame (33) and the sorting track (323), and the material guide cylinder (35) is arranged obliquely.
4. A finished product inspection and sorting apparatus according to claim 1, wherein: The finished product placement table (1) is provided with a placing groove (11) capable of accommodating finished products, and the placing groove (11) is symmetrically provided with a positioning block (12) on both sides.
5. A finished product inspection and sorting apparatus according to claim 4, wherein: The bottom of the positioning block (12) is provided with an adjusting rail (13), and the positioning blocks (12) on both sides move relative to each other through the sliding seat (14) which is in sliding cooperation with the adjusting rail (13), so that the finished product is limited in the placing groove (11).
6. A finished product inspection and sorting apparatus as claimed in claim 1, wherein: The detection table (21) is provided with a positioning seat (23) for placing finished products horizontally or vertically, and the positioning seat (23) is further provided with a backboard (24) on the side away from the camera (22) to facilitate detection.
7. A finished product inspection and sorting apparatus as claimed in claim 3, wherein: The conveying chain (4) includes conveying track (41) and conveying claw (42), and the conveying claw (42) is transferred between the finished product placement table (1), the detection table (21) and the sorting table (31) through the conveying track (41).
8. A finished product inspection and sorting apparatus according to claim 7, wherein: The conveying chain (4) further includes a conveying sliding table (43), and the conveying claw (42) is provided with two and arranged at both ends of the conveying sliding table (43) respectively.
9. A finished product inspection and sorting apparatus according to claim 8, wherein: The sorting table (31) is provided with a sorting sliding way (311) and a sorting seat (312), the sorting seat (312) is slidably arranged on the sorting sliding way (311), and the sorting seat (312) is used for conveying finished products between the conveying claw (42) and the sorting claw (324).
10. A finished product inspection and sorting apparatus according to claim 9, wherein: The sorting table (31) is further provided with a gas cylinder (313) for driving the sorting seat (312) to move, and the sorting seat (312) is connected with the telescopic end of the gas cylinder (313).