Short plate cutting machining system
By designing a short board cutting and processing system, and utilizing a combination of automatic positioning and cutting mechanisms, the problem of cutting and fixing short boards that is difficult to achieve with existing equipment was solved. This enabled precise cutting and stable positioning of sandwich panels, ensuring cutting accuracy.
Patent Information
- Application Number
- CN202422669376.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-02
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-11-02
AI Technical Summary
Existing cutting equipment is difficult to effectively fix and cut sandwich panels with a length of less than 2m, and the cutting size cannot be adjusted, resulting in inaccurate cutting.
A short board cutting processing system was designed, including a cutting table, a cutting mechanism and an automatic positioning mechanism. The automatic positioning mechanism adjusts the end contact position of the sandwich panel, and the cutting mechanism moves along the width of the panel to achieve cutting of different sizes. The height difference between the cutting roller group and the docking roller group ensures the stable positioning and movement of the sandwich panel.
It achieves good positioning and cutting size adjustment of the sandwich panel, ensuring the accuracy and stability of short plate cutting, and avoiding the movement and dimensional errors of the sandwich panel during the cutting process.
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Figure CN223670323U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sandwich board processing equipment technical field especially short board cutting processing system. BACKGROUND
[0002] The cutting equipment that can cut the sandwich board is generally used for the sandwich board with long length, such as the sandwich board with the length greater than 2m. For the short sandwich board with the length less than 2m, if the cutting equipment for cutting the long sandwich board (hereinafter referred to as long board) is used to cut the short sandwich board (hereinafter referred to as short board), the short board is not easy to be fixed on the cutting station, and the cutting size cannot be adjusted. SUMMARY
[0003] In view of the above problems, the utility model embodiment is provided, and the purpose of the utility model embodiment is to provide a short board cutting processing system which can well limit the sandwich board and the cutting size can be adjusted to cut the short board with different sizes.
[0004] To achieve the purpose, the utility model embodiment adopts the following technical scheme:
[0005] A short board cutting processing system comprises:
[0006] A cutting table, the sandwich board to be cut abuts against the cutting table, and the cutting table can drive the sandwich board to move;
[0007] A cutting mechanism is located above the cutting table, can fix the sandwich board to be cut on the cutting table, and moves along the direction of the width of the sandwich board to perform the cutting task; and
[0008] An automatic positioning mechanism is located on the cutting side of the cutting mechanism, the end of the sandwich board abuts against the automatic positioning mechanism, and the abutting position is automatically adjustable.
[0009] Optionally, the cutting table comprises a cutting roller group and a butt joint roller group located on both sides of the cutting roller group;
[0010] The cutting roller group is 2mm-5mm higher than the butt joint roller group,
[0011] The sandwich board abuts against the cutting roller group and the butt joint roller group;
[0012] The cutting mechanism is located above the cutting roller group.
[0013] Optionally, the cutting roller group comprises a plurality of rotating rollers arranged in sequence;
[0014] The docking roller set comprises at least one conveying roller, and a plurality of the conveying rollers are arranged in sequence;
[0015] The distance between two adjacent rotating rollers is less than the distance between two adjacent conveying rollers;
[0016] The diameter of the rotating roller is less than the diameter of the conveying roller.
[0017] Optionally, the outer periphery of the conveying roller is provided with a rubber sleeve;
[0018] The rotating roller is made of metal material.
[0019] Optionally, the cutting mechanism comprises:
[0020] A cutting frame is arranged above the cutting roller set, and a sliding rail in the width direction of the sandwich panel is arranged on the cutting frame;
[0021] A moving assembly is arranged on the cutting frame and located on the side of the sliding rail;
[0022] A cutting saw is connected with the output end of the moving assembly, and the cutting saw is slidably arranged on the sliding rail; and
[0023] A stopping assembly is arranged on the cutting frame and located between the sliding rail and the automatic positioning mechanism, and the stopping assembly can abut against the sandwich panel to limit the position of the sandwich panel.
[0024] Optionally, the cutting saw comprises:
[0025] A cutting motor is arranged in abutment with the sliding rail and connected with the moving assembly; and
[0026] A saw blade is arranged at the output end of the cutting motor.
[0027] Optionally, the width of the stopping assembly is greater than or equal to the width of the sandwich panel.
[0028] Optionally, the cutting mechanism further comprises:
[0029] An alignment member is arranged on one side of the cutting frame in the width direction of the sandwich panel, and the alignment member can project a cutting line on the sandwich panel to guide the cutting saw to perform the cutting task.
[0030] Optionally, the automatic positioning mechanism comprises:
[0031] A conveying table is aligned with the cutting table;
[0032] A transmission assembly is arranged on one side of the conveying table;
[0033] A moving frame is connected with the output end of the transmission assembly and is movable along the conveying table.
[0034] Positioning plates are arranged on the moving frame in a liftable manner, and the positioning plates are capable of abutting against the sandwich board.
[0035] Optionally, the conveying table comprises a plurality of conveying rollers arranged in sequence, and the conveying rollers on the conveying table are in alignment with the butt joint roller assembly in height.
[0036] The technical scheme provided by the embodiment of the utility model, through setting automatic positioning mechanism is located in the cutting mechanism's cutting side, the end of the pay board and automatic positioning mechanism abut, and the position of abutting can be adjusted, so that the distance between the end of the sandwich board to be cut and the cutting mechanism can be adjusted, so that the sandwich board of different length can be cut according to the need. Through setting cutting mechanism can be cut the sandwich board that needs to be fixed on the cutting table, so that the sandwich board can be well positioned during cutting, avoid the movement of the sandwich board during cutting, ensure the cutting size. BRIEF DESCRIPTION OF DRAWINGS
[0037] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.
[0038] Figure 1 The structure schematic view of the short plate cutting machining system provided by an embodiment of the utility model is shown.
[0039] In the figure: 1, cutting table; 2, cutting mechanism; 3, automatic positioning mechanism; 4, transmission mechanism;
[0040] 11, cutting roller set; 111, rotating roller; 12, butt joint roller set; 121, conveying roller;
[0041] 21, cutting frame; 22, moving assembly; 23, cutting saw; 231, cutting motor; 232, saw blade; 24, abutting assembly; 25, alignment piece;
[0042] 31, conveying table; 32, transmission assembly; 321, lead screw; 322, nut; 323, lead screw motor; 33, moving frame; 34, positioning plate; 35, air pump. DETAILED DESCRIPTION
[0043] The utility model will be described further in detail below in combination with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the utility model, and not to limit the utility model. In addition, it should be noted that, in order to facilitate the description, only the part related to the utility model is shown in the drawings, not all structures.
[0044] In the description of the utility model, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0045] In the utility model, unless otherwise explicitly specified and limited, the first feature is "on" or "below" the second feature, which can include direct contact between the first and second features, or indirect contact between the first and second features through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0046] In the description of the embodiment, the terms "up", "down", "right", etc. Orientation or position relationship is based on the orientation or position relationship shown in the drawings, only for the convenience of description and simplification of operation, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only used to distinguish in the description, and have no special meaning.
[0047] Please refer to Figure 1As shown, the short plate cutting processing system is used for cutting the short sandwich panel with a length of less than 2 m. Generally, the sandwich panel is processed into a sandwich panel material with a length of 6 m to 12 m during manufacturing, and then the sandwich panel material is cut into a sandwich panel with a required length according to needs, so as to improve the processing efficiency. The length of the required sandwich panel is 3 m to 4 m, which belongs to the batch cutting of the long sandwich panel. Therefore, the position of the device for limiting the length of the sandwich panel material to be cut is fixed. However, the short plate is an exception and is not used in large quantities. Therefore, if the cutting processing system for cutting the long plate is used for cutting the short plate, the length cutting of the short plate will be inaccurate. The short plate cutting processing system can not only adjust the length of the sandwich panel material during cutting, but also limit the position of the sandwich panel material, so that the sandwich panel material will not move during cutting.
[0048] Specifically, in some embodiments of the present application, please refer to Figure 1 As shown, the short plate cutting processing system includes a cutting table 1, a cutting mechanism 2, and an automatic positioning mechanism 3. The sandwich panel to be cut abuts against the cutting table 1, and the cutting table 1 can drive the sandwich panel to move. The automatic positioning mechanism 3 is located on the cutting side of the cutting mechanism 2, the end of the sandwich panel abuts against the automatic positioning mechanism 3, and the abutting position is adjustable. The cutting mechanism 2 is located above the cutting table 1 and can fix the sandwich panel to be cut on the cutting table 1. The cutting mechanism 2 moves along the direction of the width of the sandwich panel to perform the cutting task. The cutting mechanism 2 cannot move relative to the cutting table 1, but the abutting position of the automatic positioning mechanism 3 and the end of the sandwich panel can be adjusted, so that the distance between the abutting position and the cutting mechanism 2 can be adjusted according to the length of the required short plate, thereby meeting the needs of different lengths of the cut sandwich panel. During the cutting process, the cutting mechanism 2 can fix the sandwich panel on the cutting table 1, so that the sandwich panel will not move during cutting, and the cutting size of the cut sandwich panel is ensured.
[0049] Since the length of the short plate may be less than 1.5 m, it is likely that the length of the cut part will be less than the length of the remaining part of the sandwich panel during the cutting process. If the height of the cutting table 1 is lower than the height of the transmission mechanism located upstream of the cutting table 1, the center of gravity of the sandwich panel will be located on the transmission mechanism, causing the sandwich panel to be cut to be suspended, so that the sandwich panel cannot be cut well, and the cutting size of the short plate is poor.
[0050] To solve the above problems, in some embodiments of the present application, please refer to Figure 1As shown, the cutting table 1 includes a cutting roller group 11 and an abutting roller group 12 located on both sides of the cutting roller group 11, the abutting roller group 12 is aligned with the conveying mechanism and the conveying height is consistent, while the cutting roller group 11 is 2mm-5mm higher than the abutting roller group 12, the sandwiched plate material abuts against the cutting roller group 11 and the abutting roller group 12, and the cutting mechanism 2 is located above the cutting roller group 11. That is, the height of the cutting roller group 11 is slightly higher than the conveying mechanism, which not only ensures that the sandwiched plate material transported from the conveying mechanism can smoothly move to the cutting roller group 11, but also ensures that the part to be cut of the sandwiched plate material is in contact with the cutting roller group 11, so that the cutting mechanism 2 can well position the sandwiched plate material on the cutting roller group 11, ensuring the smooth progress of the cutting process to obtain good cutting effect.
[0051] It can be understood that, in order to ensure the accuracy of the short plate cutting length, the end of the sandwiched plate material to be cut may not be positioned to the precise cutting position at one time, but may be positioned to the approximate position, and at this time the feeding speed of the movement of the sandwiched plate material needs to be relatively small to perform precise positioning. Therefore, in some embodiments of the present application, please refer to Figure 1 As shown, the cutting roller group 11 includes a plurality of rotating rollers 111 arranged in sequence, the abutting roller group 12 includes at least one conveying roller 121, a plurality of conveying rollers 121 are arranged in sequence, the distance between adjacent two rotating rollers 111 is less than the distance between adjacent two conveying rollers 121, and the diameter of the rotating roller 111 is less than the diameter of the conveying roller 121. Under the same power, the feeding speed of the sandwiched plate material moving on the conveying mechanism and the abutting roller group 12 is relatively fast, which can quickly transport the sandwiched plate material to the vicinity of the cutting mechanism 2, while the feeding speed of the rotating roller 111 is slow, so that the end of the sandwiched plate material to be cut can be slowly moved to the cutting position, which not only can realize the precise positioning of the sandwiched plate material, but also can reduce the impact on the automatic positioning mechanism 3, so as to ensure that the automatic positioning mechanism 3 will not be damaged. The dense arrangement of the rotating rollers 111 can improve the support strength of the sandwiched plate material, thereby facilitating cutting.
[0052] Since some debris will be generated during cutting, in order to prevent the debris from adhering to the conveying roller 121 and avoid scratching the surface of the sandwiched plate abutting against the conveying roller 121, the rotating roller 111 is made of metal material in some embodiments of the present application, since the surface roughness of the metal material is relatively low, the cutting debris cannot adhere to the rotating roller 111. The outer periphery of the conveying roller 121 is provided with a rubber sleeve, and the surface roughness of the rubber sleeve is relatively large, which can increase the friction between the sandwiched plate material and the rubber sleeve, thereby ensuring the stability of the sandwiched plate material during transportation.
[0053] In some embodiments of the present application, please refer to Figure 1As shown, the cutting mechanism 2 comprises a cutting frame 21, a moving assembly 22, a cutting tool, and a stopper assembly 24. The cutting frame 21 is arranged above the cutting roller set 11, and is provided with a sliding rail along the width direction of the sandwich board. The moving assembly 22 is arranged on the cutting frame 21 and located at the side of the sliding rail. The cutting saw 23 is connected with the output end of the moving assembly. The moving assembly provides power for the movement of the cutting saw 23, so that the cutting saw 23 can move along the sliding rail, thereby realizing cutting along the width direction of the sandwich board set. The stopper assembly 24 is arranged on the cutting frame 21 and located between the sliding rail and the automatic positioning mechanism 3. The stopper assembly 24 can abut against the sandwich board to limit the position of the sandwich board. The stopper assembly 24 is close to the cutting position of the sandwich board, so that the displacement of the sandwich board during cutting can be avoided, and the cutting accuracy can be ensured. The moving assembly can be a screw nut combination. The screw is arranged on the cutting frame 21, and the screw nut engaged with the screw is arranged on the cutting saw 23. The screw motor drives the screw to rotate, thereby realizing the movement of the screw nut along the screw with the cutting saw 23. The moving assembly can also be a transmission chain assembly. The cutting saw 23 is arranged on the transmission chain. A sprocket is rotatably arranged on each end of the cutting frame 21 along the width direction of the sandwich board. The transmission chain is engaged with the sprockets. The output end of the motor is connected with one of the sprockets to drive the transmission chain to move the cutting saw 23. As long as the cutting saw 23 can be driven to move along the width direction of the sandwich board, the application does not make specific limitations. The moving assembly only provides power for the movement of the cutting saw 23, and the overall weight of the cutting saw 23 is borne by the sliding rail, thereby reducing the influence of the cutting saw 23 on the moving assembly 22 and ensuring the stability of the movement of the cutting saw 23.
[0054] It should be noted that, in order to prevent the cutting saw 23 from leaking and causing safety hazards, the moving assembly 22, the cutting tool, and the stopper assembly 24 are arranged in the cutting frame 21, and the cutting frame 21 is arranged outside the entire cutting mechanism 2.
[0055] In some embodiments of the application, as shown in Figure 1 As shown, the cutting saw 23 comprises a cutting motor 231 and a saw blade 232. The cutting motor 231 abuts against the sliding rail and is connected with the moving assembly. The saw blade 232 is arranged at the output end of the cutting motor 231, so that the saw blade 232 rotates around the axis of the output end of the cutting motor 231 while following the cutting motor 231 to move along the sliding rail, thereby ensuring the smoothness of cutting.
[0056] In some embodiments of the application, the stopper assembly 24 comprises a stopper cylinder and a stopper plate arranged at the output end of the stopper cylinder. The output end of the stopper cylinder can drive the stopper plate to move up and down, so as to abut against the sandwich board to limit the position of the sandwich board, and does not hinder the transportation of the cut short boards. The width of the stopper plate is greater than or equal to the width of the sandwich board, thereby increasing the abutting area and ensuring good limiting effect.
[0057] In some embodiments of the present application, please refer to Figure 1 As shown, the cutting mechanism 2 further comprises a positioning member 25 arranged on one side of the cutting frame 21 along the width direction of the sandwich board, which can project a cutting line on the sandwich board to guide the cutting saw 23 to perform the cutting task, so as to ensure the accuracy of the cutting position. The positioning member 25 can be a laser projector, which can project a laser on the cutting position of the sandwich board.
[0058] In some embodiments of the present application, please refer to Figure 1 As shown, the automatic positioning mechanism 3 comprises a conveying table 31, a transmission assembly 32, a moving frame 33 and a positioning plate 34, wherein the conveying table 31 is aligned with the cutting table 1, the conveying table 31 comprises a plurality of conveying rollers 121 arranged in sequence, and the conveying rollers 121 on the conveying table 31 are consistent in height with the abutting roller assembly 12. Thus, the cut short board can be smoothly moved to the conveying table 31 and then moved to the next station along the conveying table 31. The transmission assembly 32 is arranged on one side of the conveying table 31, the moving frame 33 is connected with the output end of the transmission assembly 32, the moving frame 33 is arranged above the conveying table 31, the conveying table 31 is provided with guide rails along the two sides of the width direction of the sandwich board, and the two legs of the moving frame 33 are slidably arranged on the guide rails in one-to-one correspondence, so that the moving frame 33 can move along the conveying table 31. At least one positioning plate 34 is arranged on the moving frame 33 in a liftable manner, the positioning plate 34 can abut against the end of the sandwich board when it is lowered to a low position, and the positioning plate 34 does not affect the movement of the short board along the conveying table 31 when it is raised to a high position. The moving of the moving frame 33 along the conveying table 31 with the positioning plate 34 can adjust the distance between the positioning plate 34 and the saw blade 232, so as to adjust the length of the short board to be cut. The transmission assembly 32 can be a combination of a lead screw 321 and a nut 322, the lead screw 321 is arranged on one side of the conveying table 31 in parallel to the length direction of the conveying table 31, the moving frame 33 is provided with the nut 322 engaged with the lead screw 321, and the end of the lead screw 321 is connected with the output end of a lead screw motor 323, so that the lead screw motor 323 can drive the lead screw 321 to rotate, so that the nut 322 drives the moving frame 33 to slide along the guide rail. The plurality of positioning plates 34 are connected with the same air pump 35, and the air pump 35 can drive the plurality of positioning plates 34 to move downward or upward at the same time.
[0059] In some embodiments of the present application, the short board cutting processing system further comprises a controller, the automatic positioning mechanism, the cutting mechanism and the cutting table are coupled with the controller, the controller can control the speed and whether to transport of the cutting table, whether the abutting assembly 24 rises and falls, whether the cutting saw 23 moves, and the positions of the positioning plate 34 and the saw blade 232. The operator can send a length instruction of the short board to the controller, the controller controls the position adjustment of the positioning plate 34, so as to realize the automatic adjustment of the abutting position.
[0060] Finally, it should be noted that: the above examples are used to illustrate the technical solutions of the present application, but not limited to; although the present application is described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still be modified to the technical solutions recorded in the foregoing examples, or part of the technical features are replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A short board cutting system, characterized by, The application relates to a cutting device for sandwich boards, which comprises the following parts: a cutting table, which is used for abutting with sandwich boards to be cut, and can drive the sandwich boards to move; a cutting mechanism, which is arranged above the cutting table, can fix the sandwich boards to be cut on the cutting table, and can move along the width direction of the sandwich boards to perform cutting tasks; an automatic positioning mechanism, which is arranged on the cutting side of the cutting mechanism, and can abut with the end of the sandwich boards, and the abutting position is automatically adjustable. The cutting table comprises a cutting roller group and an abutting roller group arranged on both sides of the cutting roller group; 2. The short plate cutting system according to claim 1, wherein the cutting roller group is 2-5 mm higher than the abutting roller group; the sandwich boards abut with the cutting roller group and the abutting roller group; the cutting mechanism is arranged above the cutting roller group. The cutting roller group comprises a plurality of rotating rollers arranged in sequence; 3. The short plate cutting system according to claim 2, wherein the abutting roller group comprises at least one conveying roller, and a plurality of the conveying rollers are arranged in sequence; the distance between two adjacent rotating rollers is smaller than the distance between two adjacent conveying rollers; the diameter of the rotating roller is smaller than the diameter of the conveying roller. The outer periphery of the conveying roller is provided with a rubber sleeve; 4. The short plate cutting system according to claim 3, wherein the rotating roller is made of metal. The cutting mechanism comprises:
5. The short plate cutting system according to claim 2, wherein a cutting frame, which is arranged above the cutting roller group, and is provided with a sliding rail along the width direction of the sandwich boards; a moving assembly, which is arranged on the cutting frame and is arranged on the side of the sliding rail; a cutting saw, which is connected with the output end of the moving assembly, and is slidably arranged on the sliding rail; and a stopping assembly, which is arranged on the cutting frame in a lifting mode, is arranged between the sliding rail and the automatic positioning mechanism, and can abut with the sandwich boards to limit the position of the sandwich boards. The cutting saw comprises:
6. The short plate cutting system according to claim 5, wherein a cutting motor, which abuts with the sliding rail and is connected with the moving assembly; and a saw blade, which is arranged on the output end of the cutting motor. The width of the stopping assembly is greater than or equal to the width of the sandwich boards.
7. The short plate cutting system according to claim 5, wherein The cutting mechanism further comprises:
8. The short plate cutting system according to claim 5, wherein a positioning part, which is arranged on one side of the cutting frame along the width direction of the sandwich boards, and can project a cutting line on the sandwich boards to guide the cutting saw to perform a cutting task. The automatic positioning mechanism comprises:
9. The short plate cutting system according to any one of claims 3 to 4, characterized in that, a conveying table, which is aligned with the cutting table; a transmission assembly, which is arranged on one side of the conveying table; a moving frame, which is connected with the output end of the transmission assembly and can move along the conveying table; and a positioning plate, at least one of which is arranged on the moving frame in a lifting mode, and can abut with the sandwich boards. The conveying table comprises a plurality of conveying rollers arranged in sequence, and the conveying rollers on the conveying table are consistent in height with the abutting roller group.
10. The short plate cutting system according to claim 9, wherein