Auxiliary tool for hanging basket welding
By designing auxiliary tooling for suspended platform welding, and utilizing the limiting space and verticality reference structure, the problem of poor welding quality of suspended platforms was solved, welding quality and safety were improved, and costs were reduced.
Patent Information
- Application Number
- CN202422891495.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-11-26
AI Technical Summary
The lack of auxiliary tools in the welding of suspended platforms for high-altitude operations in the existing technology leads to poor welding quality, which affects the quality of the finished product and safety.
Design an auxiliary tooling for welding suspended platforms, including a base plate and an auxiliary frame. The auxiliary frame consists of a first, second, and third frame body, forming a limiting space adapted to the size of the suspended platform, providing verticality reference and stable support, and helping welders to position and fix the suspended platform rod.
It improves the verticality and stability of the suspended platform welding, ensures welding quality, enhances the forming quality and safety of the suspended platform, and reduces costs.
Smart Images
Figure CN223670488U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a hanging basket welding auxiliary tool technical field especially relates to a kind of auxiliary tool for hanging basket welding. BACKGROUND
[0002] High-altitude operation hanging basket is used with special steel wire rope from building, through suspension mechanism, under the action of climbing type hoist, make suspension hanging basket move along vertical surface up and down one kind of more special building construction with work machine. High-altitude operation hanging basket is mostly steel frame welding molding, therefore, the welding quality of high-altitude operation hanging basket directly influences the quality of high-altitude operation hanging basket after molding, to affect the safety of operator. In prior art, the welding of high-altitude operation hanging basket is that welding worker manually aligns and welds each welding rod on ground or welding platform, and the levelness and perpendicularity of welding rod are judged by human in welding alignment, and welding operation is carried out by one hand holding another hand, and in welding process, hand holding easily leads to the skew of welding rod, which affects the molding quality of high-altitude operation hanging basket. SUMMARY
[0003] Based on the above, the purpose of the utility model is to provide a kind of auxiliary tool for hanging basket welding, solve the technical problem that the quality of welding molding is not good due to no auxiliary in the welding of hanging basket in prior art, and simple structure, relatively low cost.
[0004] To achieve the above purpose, the utility model adopts the following technical scheme:
[0005] An auxiliary tool for hanging basket welding, comprising a base plate and an auxiliary frame, the auxiliary frame is vertically arranged on the base plate, the auxiliary frame comprises a first frame body, a second frame body and a third frame body, the second frame body and the third frame body are connected to the two sides of the first frame body in opposite vertical, the first frame body, the second frame body and the third frame body form an auxiliary limiting space, and the size of the auxiliary limiting space is matched with the size of the hanging basket to be welded.
[0006] As a preferred scheme of an auxiliary tool for hanging basket welding, the opposite sides of the second frame body and the third frame body are respectively provided with abutting plates, and one corner of the hanging basket to be welded can abut against one of the abutting plates.
[0007] As a preferred scheme of an auxiliary tool for hanging basket welding, the first frame body comprises a plurality of first horizontal plates arranged at intervals in the height direction and a plurality of first vertical plates arranged at intervals in the length direction, and the plurality of first horizontal plates and the plurality of first vertical plates are connected, wherein at least part of the first horizontal plates correspond one-to-one to a plurality of horizontal rods on the corresponding side of the hanging basket to be welded, and at least part of the first vertical plates correspond one-to-one to a plurality of vertical rods on the corresponding side of the hanging basket to be welded.
[0008] As a preferred scheme of the auxiliary tool for the basket welding, the first horizontal plate at the bottom layer is connected to the bottom plate.
[0009] As a preferred scheme of the auxiliary tool for the basket welding, the first horizontal plate at the bottom layer is an L-shaped angle plate.
[0010] As a preferred scheme of the auxiliary tool for the basket welding, the second frame body comprises a plurality of second horizontal plates arranged at intervals in the height direction and a plurality of second vertical plates arranged at intervals in the length direction, and the plurality of second horizontal plates and the plurality of second vertical plates are connected, wherein at least part of the second horizontal plates correspond to the plurality of horizontal rods on the corresponding side of the basket to be welded one by one, and at least part of the first vertical plates correspond to the plurality of vertical rods on the corresponding side of the basket to be welded one by one.
[0011] The third frame body comprises a plurality of third horizontal plates arranged at intervals in the height direction and a plurality of third vertical plates arranged at intervals in the length direction, and the plurality of third horizontal plates and the plurality of third vertical plates are connected, wherein at least part of the third horizontal plates correspond to the plurality of horizontal rods on the corresponding side of the basket to be welded one by one, and at least part of the third vertical plates correspond to the plurality of vertical rods on the corresponding side of the basket to be welded one by one.
[0012] As a preferred scheme of the auxiliary tool for the basket welding, the second horizontal plate at the bottom layer is connected to the bottom plate, and the third horizontal plate at the bottom layer is connected to the bottom plate.
[0013] As a preferred scheme of the auxiliary tool for the basket welding, the second horizontal plate at the bottom layer is an L-shaped angle plate, and the third horizontal plate at the bottom layer is an L-shaped angle plate.
[0014] As a preferred scheme of the auxiliary tool for the basket welding, at least two reinforcing support rods are further included, one of the reinforcing support rods is connected between the bottom plate and the second frame body in an inclined manner, and the other reinforcing support rod is connected between the bottom plate and the third frame body in an inclined manner.
[0015] As a preferred scheme of the auxiliary tool for the basket welding, one end of one of the reinforcing support rods is connected to the bottom plate and located outside the auxiliary limiting space, and the other end is connected to the second horizontal plate at the uppermost layer of the second frame body; one end of the other reinforcing support rod is connected to the bottom plate and located outside the auxiliary limiting space, and the other end is connected to the third horizontal plate at the uppermost layer of the third frame body.
[0016] The beneficial effects of the utility model are as follows:
[0017] The utility model provides a kind of auxiliary tool for basket welding, when needing to weld preparation basket, according to welding order, the various rods of the basket to be welded are placed in auxiliary limiting space in turn, and are welded in turn, the various rods of the basket to be welded are positioned by auxiliary limiting space, so that the perpendicularity of the side wall and bottom of the basket to be welded is good, and the perpendicularity between each surface of the side wall is good;Meanwhile, when welding, the rod of the basket to be welded is held by hand, and the first frame body, the second frame body or the third frame body at the corresponding position is held by hand, so that the position of the rod of the basket to be welded held by hand is relatively stable, and it is not easy to shake during welding process, guarantee the forming quality of the basket, so as to improve the use safety of the basket. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiments of the utility model, the drawings needed to be used in the description of the embodiments of the utility model will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to the contents of the embodiments of the utility model and the drawings by those skilled in the art without creating labor.
[0019] Figure 1 It is the structure schematic view of the basket in the auxiliary tool for basket welding provided by the embodiments of the utility model.
[0020] Figure 2 It is the structure schematic view of the auxiliary tool for basket welding provided by the embodiments of the utility model.
[0021] In the drawing:
[0022] 1, bottom plate; 2, auxiliary frame; 20, auxiliary limiting space; 21, first frame body; 211, first horizontal plate; 212, first vertical plate; 22, second frame body; 221, second horizontal plate; 222, second vertical plate; 23, third frame body; 231, third horizontal plate; 232, third vertical plate;
[0023] 3, abutment plate; 4, reinforcing support rod;
[0024] 100, basket; 101, horizontal rod; 102, vertical rod. DETAILED DESCRIPTION
[0025] The utility model will be further described in detail in combination with the drawings and embodiments. It can be understood that the specific embodiments described here are only used to explain the utility model, not to limit the utility model. In addition, it should be noted that, in order to facilitate the description, only the parts related to the utility model are shown in the drawings, not all structures.
[0026] In the description of the utility model, unless another definite provision and limitation, the term "link", "connect", "fix" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be direct connection, also can through the indirect connection of intermediate medium, can be the communication of two elements or the interaction of two elements.For the ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.
[0027] In the utility model, unless another definite provision and limitation, the first feature is "on" or "under" the second feature can include that the first and second features are in direct contact, or the first and second features are not in direct contact but are in contact through another feature between them.Moreover, the first feature "on", "above" and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature.The first feature "under", "below" and "under" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0028] In the description of the embodiment, the orientation or position relationship of the terms "up", "down", "left", "right" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of description and simplification of operation, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.In the description of the utility model, unless otherwise stated, the meaning of "a plurality of" is two or more.In addition, the terms "first", "second" are only used to distinguish in the description, and have no special meaning.
[0029] As shown in Figure 1 and Figure 2 , the embodiment provides a kind of auxiliary tool for basket welding, for the welding forming of auxiliary work basket 100, for example, the skeleton of auxiliary work basket 100 is welded to form by several horizontal rods 101 and several vertical rods 102, and shielding plate is welded on the skeleton, and the skeleton is welded in the auxiliary tool for basket welding when forming, guarantee the horizontal degree and perpendicularity of several horizontal rods 101 and several vertical rods 102, to guarantee the forming quality of welded skeleton.
[0030] Specifically, the auxiliary tool for basket welding comprises a bottom plate 1 and an auxiliary frame 2 vertically arranged on the bottom plate 1, preferably welded on the bottom plate 1, which has good structural stability; the auxiliary frame 2 comprises a first frame body 21, a second frame body 22 and a third frame body 23, the second frame body 22 and the third frame body 23 are connected to the two sides of the first frame body 21 in a vertical manner, and the auxiliary limiting space 20 is formed between the first frame body 21, the second frame body 22 and the third frame body 23, the size of the auxiliary limiting space 20 is matched with the size of the basket 100 to be welded, that is, the size of the transverse rod 101 of the basket 100 to be welded placed along the length of the first frame body 21 is slightly smaller than the length of the first frame body 21, and the size of the transverse rod 101 placed along the length of the second frame body 22 is slightly smaller than the length of the second frame body 22, so that the transverse rod 101 can be smoothly placed in the auxiliary limiting space 20, and the auxiliary limiting space 20 can also play a positioning role on the transverse rod 101. The auxiliary limiting space 20 formed between the first frame body 21, the second frame body 22 and the third frame body 23 is in the shape of U, which is convenient for placing the transverse rod 101 and the vertical rod 102 and for the welder to enter for welding operation. The first frame body 21, the second frame body 22 and the third frame body 23 are all perpendicular to the bottom plate 1, and when the vertical rod 102 and the transverse rod 101 are welded, the first frame body 21, the second frame body 22 and the third frame body 23 can provide a reference for the perpendicularity of the vertical rod 102, that is, the operator can weld after the vertical rod 102 is placed against the inner side of the first frame body 21, the second frame body 22 and the third frame body 23, and one hand of the operator can support the vertical rod 102 and the corresponding first frame body 21, second frame body 22 or third frame body 23 at the same time during welding, avoiding the hand supporting the vertical rod 102 from shaking and affecting the welding quality; similarly, when the transverse rod 101 is welded, the first frame body 21, the second frame body 22 and the third frame body 23 are perpendicular to each other, which can provide a reference for the perpendicularity of the transverse rod 101 and provide a supporting role for the hand. When the basket 100 needs to be welded and prepared, the rods of the basket 100 to be welded are placed in the auxiliary limiting space 20 in sequence according to the welding sequence, and are welded in sequence, the auxiliary limiting space 20 plays a role of position reference for the rods of the basket 100 to be welded, so that the perpendicularity of the side wall and the bottom of the basket 100 to be welded is good, and the perpendicularity between each face of the side wall is good; at the same time, the welder supports the rods of the basket 100 to be welded and the corresponding first frame body 21, second frame body 22 or third frame body 23 during welding, so that the position of the operator supporting the rods of the basket 100 to be welded is relatively stable and is not easy to shake during welding, which ensures the forming quality of the basket 100 and improves the use safety of the basket 100.
[0031] Optionally, one or more weight reduction holes are formed on the bottom plate 1 to save materials and reduce the overall weight of the auxiliary tool for basket welding, facilitating transportation and handling.
[0032] Further, the first frame body 21 comprises a plurality of first horizontal plates 211 arranged in the height direction and a plurality of first vertical plates 212 arranged in the length direction, and the plurality of first horizontal plates 211 and the plurality of first vertical plates 212 are connected, wherein at least part of the first horizontal plates 211 correspond to the plurality of horizontal rods 101 on the corresponding side of the welding basket 100 one by one, and at least part of the first vertical plates 212 correspond to the plurality of vertical rods 102 on the corresponding side of the welding basket 100 one by one. Wherein, the length direction is the length direction of the bottom plate 1, and the second frame body 22 and the third frame body 23 are arranged in the length direction of the bottom plate 1. The plurality of first horizontal plates 211 and the plurality of first vertical plates 212 arranged in the length direction make the overall structure of the first frame body 21 in a frame shape, which saves materials and costs, and facilitates the horizontal rods 101 and the vertical rods 102 of the welding basket 100 to take the corresponding first horizontal plates 211 and the first vertical plates 212 as references to ensure the perpendicularity or horizontality during welding, and also facilitates the operator to hold the first horizontal plates 211 or the first vertical plates 212.
[0033] Preferably, the first horizontal plate 211 at the bottom layer is connected to the bottom plate 1, the contact surface of the first frame body 21 and the bottom plate 1 is larger, which is beneficial to improve the connection stability of the first frame body 21 and the bottom plate 1, and facilitates the positioning of the horizontal rod 101 at the bottom of the welding basket 100.
[0034] More preferably, the first horizontal plate 211 at the bottom layer is an L-shaped angle plate, the horizontal plate of the L-shaped angle plate is fixed on the bottom plate 1, and the vertical plate of the L-shaped angle plate is perpendicular to the bottom plate 1, which improves the connection stability of the first horizontal plate 211 and the bottom plate 1, and facilitates the positioning of the horizontal rod 101 at the bottom of the welding basket 100.
[0035] In the embodiment, the first horizontal plate 211 and the first vertical plate 212 are both angle steels, which have better structural strength and better connection stability between the first horizontal plate 211 and the first vertical plate 212.
[0036] Further, the second frame body 22 comprises a plurality of second horizontal plates 221 arranged at intervals in the height direction and a plurality of second vertical plates 222 arranged at intervals in the length direction, and the plurality of second horizontal plates 221 and the plurality of second vertical plates 222 are connected, wherein at least part of the second horizontal plates 221 correspond one-to-one to the plurality of horizontal rods 101 on the corresponding side of the welding basket 100 to be welded, and at least part of the first vertical plates 212 correspond one-to-one to the plurality of vertical rods 102 on the corresponding side of the welding basket 100 to be welded; and / or the third frame body 23 comprises a plurality of third horizontal plates 231 arranged at intervals in the height direction and a plurality of third vertical plates 232 arranged at intervals in the length direction, and the plurality of third horizontal plates 231 and the plurality of third vertical plates 232 are connected, wherein at least part of the third horizontal plates 231 correspond one-to-one to the plurality of horizontal rods 101 on the corresponding side of the welding basket 100 to be welded, and at least part of the third vertical plates 232 correspond one-to-one to the plurality of vertical rods 102 on the corresponding side of the welding basket 100 to be welded. The plurality of second horizontal plates 221 and the plurality of second vertical plates 222 arranged at intervals and the plurality of third horizontal plates 231 and the plurality of third vertical plates 232 arranged at intervals make the overall structure of the second frame body 22 and the third frame body 23 frame-shaped, which saves materials and costs, and facilitates the horizontal rods 101 and the vertical rods 102 of the welding basket 100 to be welded to use the corresponding second horizontal plates 221, third horizontal plates 231, second vertical plates 222 and third vertical plates 232 as references to ensure the perpendicularity or horizontality during welding, and also facilitates the second horizontal plates 221, third horizontal plates 231, second vertical plates 222 or third vertical plates 232 to be manually held by the operator.
[0037] Preferably, the second horizontal plate 221 located at the bottom layer is connected to the bottom plate 1, and the third horizontal plate 231 located at the bottom layer is connected to the bottom plate 1, so that the second frame body 22 and the third frame body 23 have a larger contact area with the bottom plate 1, which is conducive to improving the connection stability of the second frame body 22 and the third frame body 23 with the bottom plate 1, and facilitates the positioning of the horizontal rods 101 at the bottom of the welding basket 100 to be welded.
[0038] More preferably, the second horizontal plate 221 located at the bottom layer is an L-shaped angle plate, and the third horizontal plate 231 located at the bottom layer is an L-shaped angle plate, the horizontal plate of the L-shaped angle plate is fixed on the bottom plate 1, and the vertical plate of the L-shaped angle plate is perpendicular to the bottom plate 1, which improves the connection stability of the second horizontal plate 221 and the third horizontal plate 231 with the bottom plate 1, and facilitates the positioning of the horizontal rods 101 at the bottom of the welding basket 100 to be welded.
[0039] In the present embodiment, the second horizontal plate 221, the third horizontal plate 231, the second vertical plate 222 and the third vertical plate 232 are all angle steels, which have better structural strength and better connection stability between the second horizontal plate 221 and the second vertical plate 222 and between the third horizontal plate 231 and the third vertical plate 232.
[0040] When the basket 100 is welded, the two adjacent horizontal rods 101 are supported on the top of the vertical rod 102 which has been welded, and then the two adjacent horizontal rods 101 are welded at the contact position, at this time, the two horizontal rods 101 are only supported by the vertical rod 102, and are easy to be displaced or even to fall. In order to ensure the welding quality and stability, the opposite sides of the second frame body 22 and the third frame body 23 are respectively provided with the abutting plate 3, when one corner of the basket 100 to be welded is welded, it can abut on one abutting plate 3, that is, when welding, one of the horizontal rods 101 is supported, and one end of the end part close to the other horizontal rod 101 to be welded is abutted on the abutting plate 3, so that the force applied by the welder is stable, and then the horizontal rod 101 and the adjacent horizontal rod 101 are welded. Since the force applied by the welder on the horizontal rod 101 is stable, the welding quality and stability are improved, and the welding quality is not poor or even failed due to shaking during welding.
[0041] Preferably, the auxiliary tool for welding the basket further comprises at least two reinforcing support rods 4, one reinforcing support rod 4 is connected between the bottom plate 1 and the second frame body 22, and the other reinforcing support rod 4 is connected between the bottom plate 1 and the third frame body 23. One end of one of the reinforcing support rods 4 is connected to the bottom plate 1 and located outside the auxiliary limiting space 20, and the other end is connected to the second horizontal plate 221 of the uppermost layer of the second frame body 22. The other end of the other reinforcing support rod 4 is connected to the third horizontal plate 231 of the uppermost layer of the third frame body 23. The two obliquely arranged reinforcing support rods 4 provide support for the second frame body 22 and the third frame body 23. When the horizontal rod 101 at the top is welded, the horizontal rod 101 abuts and applies force to the abutting plate 3, and under the support of the reinforcing support rods 4, the second frame body 22 and the third frame body 23 are not easy to be deformed, so as to cause the welding position to change and the welding quality to be poor.
[0042] In the embodiment, the second horizontal plate 221 and the third horizontal plate 231 are both angle steels, and one end of the reinforcing support rod 4 is connected to the side of the angle steel parallel to the bottom plate 1, which is beneficial to improve the stress capacity and connection stability of the reinforcing support rod 4, that is, the side of the angle steel parallel to the bottom plate 1 shares part of the force borne by the reinforcing support rod 4, so that the reinforcing support rod 4 is not easy to be separated from the second horizontal plate 221 and the third horizontal plate 231.
[0043] It should be noted that the above only the preferred embodiments of the present application and the use of technical principles. Those skilled in the art will understand that the present application is not limited to the specific embodiments described herein, those skilled in the art can make various obvious changes, re-adjustment and replacement without departing from the scope of the present application. Therefore, although the above embodiments of the present application has been described in more detail, but the present application is not limited to the above examples, without departing from the concept of the present application, but also can include more other equivalent embodiments, and the scope of the present application is determined by the appended claims.
Claims
1. An auxiliary jig for basket welding, characterized by, The utility model relates to a welding auxiliary frame for a hanging basket, comprising: a base plate; an auxiliary frame vertically arranged on the base plate, the auxiliary frame comprising a first frame body, a second frame body and a third frame body, the second frame body and the third frame body being connected to the two sides of the first frame body in opposite directions, an auxiliary limiting space being formed between the first frame body, the second frame body and the third frame body, the size of the auxiliary limiting space being matched with the size of a hanging basket to be welded.
2. The auxiliary jig for basket welding according to claim 1, characterized by The opposite sides of the second frame body and the third frame body are respectively provided with abutting plates, and one corner of the hanging basket to be welded can abut against one of the abutting plates when being welded.
3. The basket welding aid of claim 1, wherein, The first frame body comprises a plurality of first horizontal plates arranged at intervals in the height direction and a plurality of first vertical plates arranged at intervals in the length direction, and the plurality of first horizontal plates and the plurality of first vertical plates are connected, wherein at least part of the first horizontal plates correspond one-to-one to a plurality of horizontal rods on the corresponding side of the hanging basket to be welded, and at least part of the first vertical plates correspond one-to-one to a plurality of vertical rods on the corresponding side of the hanging basket to be welded.
4. The auxiliary jig for basket welding according to claim 3, characterized by The first horizontal plate located at the bottom layer is connected to the base plate.
5. The auxiliary jig for basket welding according to claim 4, characterized by The first horizontal plate located at the bottom layer is an L-shaped angle plate.
6. The basket welding aid of claim 1, wherein, The second frame body comprises a plurality of second horizontal plates arranged at intervals in the height direction and a plurality of second vertical plates arranged at intervals in the length direction, and the plurality of second horizontal plates and the plurality of second vertical plates are connected, wherein at least part of the second horizontal plates correspond one-to-one to a plurality of horizontal rods on the corresponding side of the hanging basket to be welded, and at least part of the second vertical plates correspond one-to-one to a plurality of vertical rods on the corresponding side of the hanging basket to be welded; and / or The third frame body comprises a plurality of third horizontal plates arranged at intervals in the height direction and a plurality of third vertical plates arranged at intervals in the length direction, and the plurality of third horizontal plates and the plurality of third vertical plates are connected, wherein at least part of the third horizontal plates correspond one-to-one to a plurality of horizontal rods on the corresponding side of the hanging basket to be welded, and at least part of the third vertical plates correspond one-to-one to a plurality of vertical rods on the corresponding side of the hanging basket to be welded.
7. The basket welding aid of claim 6, wherein, The second horizontal plate located at the bottom layer is connected to the base plate, and the third horizontal plate located at the bottom layer is connected to the base plate.
8. The auxiliary tool for basket weaving according to claim 7, characterized in that, The second horizontal plate located at the bottom layer is an L-shaped angle plate, and the third horizontal plate located at the bottom layer is an L-shaped angle plate.
9. The basket welding aid of claim 6, wherein, Further comprising at least two reinforcing support rods, one of the reinforcing support rods being connected between the base plate and the second frame body in an inclined manner, and the other reinforcing support rod being connected between the base plate and the third frame body in an inclined manner.
10. The auxiliary tool for basket weaving according to claim 9, wherein One end of one of the reinforcing support rods is connected to the base plate and located outside the auxiliary limiting space, and the other end is connected to the second horizontal plate of the uppermost layer of the second frame body; one end of the other reinforcing support rod is connected to the base plate and located outside the auxiliary limiting space, and the other end is connected to the third horizontal plate of the uppermost layer of the third frame body.