Surface grinding machine with dust collection effect for graphite mold machining
By designing a dust collection mechanism and anti-clogging components on a surface grinder for graphite mold processing, the safety hazard of dust entering the suction fan was solved, achieving efficient dust collection and stable system operation.
Patent Information
- Application Number
- CN202520067630.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-10
AI Technical Summary
The dust collection system of existing surface grinders used for graphite mold processing can easily cause graphite dust to enter the fan, which may lead to safety hazards such as short circuits and fires.
A dust collection mechanism is designed, including a fan, a dust collection box, an airflow grille, and a debris grille. Combined with a drive component and an anti-clogging component, the fan uses suction to draw dust into the dust collection box, and the anti-clogging component intermittently sweeps away dust from the surface of the debris grille to prevent clogging and wear.
It effectively prevents graphite dust from entering the vacuum cleaner, avoiding the risk of short circuits and fires. At the same time, it reduces the adhesion of dust on the surface of the workpiece and inside the machine tool, ensuring the normal operation and safety of the dust collection system.
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Figure CN223670841U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of mechanical engineering technology, specifically relating to a surface grinder for processing graphite molds with dust-collecting effect. Background Technology
[0002] Surface grinders for graphite mold processing with dust extraction capabilities play an important role in industrial production and environmental protection. The dust extraction system can promptly remove graphite dust generated during processing, preventing dust from adhering to the workpiece surface or entering the machine tool, thereby ensuring processing accuracy and surface quality. The efficient dust extraction system can significantly reduce the concentration of suspended dust in the air and protect operators from the risk of long-term dust inhalation.
[0003] Some existing surface grinders for processing graphite molds with dust-collecting capabilities typically use a suction fan to directly draw graphite dust into an internal dust collection bag. This can cause graphite dust to enter the suction fan's interior. Graphite is a good conductor of electricity, and the accumulation of its dust on the suction fan's circuit board, terminals, or other electrical components can cause short circuits. This can not only affect the normal operation of the suction fan but also damage electronic components and even cause a fire. Utility Model Content
[0004] The purpose of this invention is to provide a surface grinder for processing graphite molds with a dust-collecting effect, in order to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A surface grinder for processing graphite molds with dust-collecting effect includes a grinding mechanism, a grinder body, and a rotating grinding wheel and a workpiece tray respectively adapted to be installed on both sides of the grinder body.
[0007] The dust collection mechanism includes a suction fan disposed on the outside of the grinding machine body, an air outlet connected to the bottom of the suction fan, an air intake connected to the inner cavity of the suction fan, a dust collection box connected to the other end of the air intake, an airflow grille fixedly installed on the outer surface of the dust collection box, an impurity grille fixedly connected to the inner wall of the dust collection box, a drive assembly that generates rotational power in conjunction with the suction force of the suction fan, and an anti-clogging assembly that prevents the impurity grille from being blocked by the rotational power of the drive assembly.
[0008] As a preferred embodiment of the present invention, the drive assembly includes a fixed block fixedly connected to the inner wall of the dust collection box, a connecting shaft fixedly installed on the inner surface of the fixed block by a bearing sleeve, an impeller fixedly installed on the outer end face of the connecting shaft, and a first pulley fixedly sleeved on the outer surface of the connecting shaft.
[0009] As a preferred scheme of the utility model, the drive assembly further includes a belt sleeved on the outer surface of the first pulley, and a second pulley sleeved on the inner surface of the other end of the belt.
[0010] As a preferred scheme of the utility model, the drive assembly further includes a transmission column fixedly connected to the inner surface of the second pulley, and a rotating rod fixedly connected to the outer surface of the transmission column.
[0011] As a preferred scheme of the utility model, the anti-blocking assembly includes a swing rod hingedly connected to the outer end surface of the rotating rod, a sector block hingedly connected to the other end of the swing rod, an arc-shaped rack slidingly sleeved on the outer surface of the sector block, and a gear meshed with the outer surface of the arc-shaped rack.
[0012] As a preferred scheme of the utility model, the anti-blocking assembly further includes a support shaft fixedly connected to the inner surface of the gear, a scraper fixedly sleeved on the outer surface of the support shaft and matched with the impurity grid, and a fixed column fixedly connected to the inner wall of the dust collection box and matched with the sector block.
[0013] As a preferred scheme of the utility model, the outer end surfaces of the transmission column and the support shaft are fixedly installed on the inner wall of the dust collection box through bearings, and the inner surface of the sector block is in rotational contact with the outer surface of the fixed column.
[0014] Compared with the prior art, the utility model has the beneficial effects that: the dust suction mechanism can suck graphite dust into the dust collection box, which not only avoids the graphite dust from adhering to the surface of the workpiece or entering the machine tool, but also prevents the graphite dust from entering the air suction fan, and through the cooperation of the drive assembly and the anti-blocking assembly, the graphite dust adhered to the surface of the impurity grid can be intermittently cleaned by the suction force of the air suction fan, so that the air suction fan can effectively suck the graphite dust into the dust collection box while avoiding excessive wear of the impurity grid. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor. Among them:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the structure inside the dust collection box in the utility model;
[0018] Figure 3 For the utility model Figure 2 The structure of the local part A is enlarged and schematically shown in the figure.
[0019] Figure 4 For the utility model Figure 2 The structure of the local part B is enlarged and schematically shown in the figure.
[0020] In the figure: 100, polishing mechanism; 101, grinding machine body; 102, rotary grinding wheel; 103, workpiece tray; 200, dust suction mechanism; 201, air suction fan; 202, air outlet; 203, air inlet; 204, dust collection box; 205, air flow grid; 206, impurity grid; 207, driving assembly; 207a, fixed block; 207b, connecting shaft; 207c, impeller; 207d, first pulley; 207e, belt; 207f, second pulley; 207g, transmission column; 207h, rotating rod; 208, anti-blocking assembly; 208a, swing rod; 208b, fan-shaped block; 208c, arc-shaped rack; 208d, gear; 208e, support shaft; 208f, scraper; 208g, fixed column. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model are described in detail below combined with the drawings of the specification.
[0022] In the following description, many specific details are set forth in order to provide a thorough understanding of the utility model, but the utility model can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the utility model, therefore the utility model is not limited by the specific embodiments disclosed below.
[0023] Secondly, the "one embodiment" or "embodiment" referred to here means that specific features, structures or characteristics can be included in at least one implementation of the utility model. "In one embodiment" does not mean the same embodiment in different places in this specification, nor is it an embodiment that is independent of or mutually exclusive of other embodiments.
[0024] Embodiment
[0025] Refer to Figures 1-4 For the embodiment of the utility model, the embodiment provides a graphite mold processing flat grinding machine with dust suction effect, which can prevent graphite dust from entering the inside of the air suction fan 201, prevent the impurity grid 206 from being blocked by dust, and avoid excessive wear of the impurity grid 206.
[0026] The polishing mechanism 100 comprises a grinding machine body 101, and a rotating grinding wheel 102 and a workpiece tray 103 respectively adapted and installed on the surfaces of the two sides of the grinding machine body 101.
[0027] It should be noted that the rotating grinding wheel 102 is used for polishing the workpiece, and the workpiece tray 103 is used for placing the workpiece to be processed.
[0028] The dust suction mechanism 200 comprises a suction fan 201 arranged outside the grinding machine body 101, an air outlet 202 communicated below the suction fan 201, an air suction port 203 communicated in the cavity of the suction fan 201, a dust collection box 204 communicated at the other end of the air suction port 203, an air flow grille 205 fixedly installed on the outer surface of the dust collection box 204, an impurity grille 206 fixedly connected to the inner wall of the dust collection box 204, a driving assembly 207 cooperating with the suction force of the suction fan 201 to generate rotary power, and a anti-blocking assembly 208 cooperating with the rotary power of the driving assembly 207 to prevent the impurity grille 206 from being blocked.
[0029] It should be noted that the suction fan 201 can introduce the dust generated in the polishing process into the dust collection box 204 through the suction force generated thereby and the cooperation with the air suction port 203, the air flow grille 205 is used for preliminarily filtering large-particle dust, and the impurity grille 206 is used for further filtering and collecting fine dust to prevent graphite dust from entering the inside of the suction fan 201.
[0030] Specifically, the driving assembly 207 comprises a fixed block 207a fixedly connected to the inner wall of the dust collection box 204, a connecting shaft 207b fixedly installed on the inner surface of the fixed block 207a through a bearing sleeve, an impeller 207c fixedly installed on the outer end surface of the connecting shaft 207b, and a first pulley 207d fixedly sleeved on the outer surface of the connecting shaft 207b.
[0031] Further, the suction force generated by the suction fan 201 can drive the impeller 207c to rotate, and the connecting shaft 207b and the first pulley 207d are synchronously rotated by the impeller 207c.
[0032] Further, the driving assembly 207 further comprises a belt 207e sleeved on the outer surface of the first pulley 207d, and a second pulley 207f sleeved on the inner surface of the other end of the belt 207e.
[0033] Preferably, the driving assembly 207 further comprises a transmission column 207g fixedly connected to the inner surface of the second pulley 207f, and a rotating rod 207h fixedly connected to the outer surface of the transmission column 207g.
[0034] The first pulley 207d and the belt 207e can drive the second pulley 207f, the transmission column 207g and the rotating rod 207h to rotate.
[0035] It should be noted that the anti-blocking assembly 208 comprises a swing rod 208a hinged to the outer end surface of the rotating rod 207h, a sector block 208b hinged to the other end of the swing rod 208a, an arc-shaped rack 208c slidingly sleeved on the outer surface of the sector block 208b, and a gear 208d engaged with the outer surface of the arc-shaped rack 208c.
[0036] It should be explained that the rotation of the rotating rod 207h drives the swing rod 208a to swing through the hinge point, and the sector block 208b is driven to swing by the other end of the swing rod 208a. When the sector block 208b swings to the end thereof and contacts the end of the arc-shaped rack 208c, the sector block 208b continues to swing to push the arc-shaped rack 208c to reciprocate with the fixed column 208g as the center. The intermittent rotation of the gear 208d is realized by the reciprocating swing of the arc-shaped rack 208c. Each time the arc-shaped rack 208c swings, the gear 208d will rotate by a certain angle and then stop, waiting for the next swing.
[0037] Further, the anti-blocking assembly 208 further comprises a support shaft 208e fixedly connected to the inner surface of the gear 208d, a scraper 208f fixedly sleeved on the outer surface of the support shaft 208e and matched with the impurity grid 206, and a fixed column 208g fixedly connected to the inner wall of the dust collecting box 204 and matched with the sector block 208b.
[0038] Specifically, the outer end surfaces of the transmission column 207g and the support shaft 208e are fixedly installed on the inner wall of the dust collecting box 204 through bearings, and the inner surface of the sector block 208b is in rotating contact with the outer surface of the fixed column 208g.
[0039] In use, the air suction fan 201 is turned on, and the dust generated during the grinding process is introduced into the dust collecting box 204 through the cooperation of the suction force generated thereby and the air inlet 203, and the large-particle dust is preliminarily filtered through the airflow grid 205, and the fine dust is further filtered and collected through the impurity grid 206, so as to prevent the graphite dust from entering the interior of the air suction fan 201.
[0040] The suction force generated by the suction fan 201 during operation drives the impeller 207c to rotate, which in turn drives the connecting shaft 207b and the first pulley 207d to rotate synchronously, and through the cooperation of the first pulley 207d and the belt 207e, the second pulley 207f, the transmission column 207g and the rotating rod 207h are driven to rotate, the rotation of the rotating rod 207h drives the swing rod 208a to swing through the hinge point, and the other end of the swing rod 208a drives the sector block 208b to swing, when the sector block 208b swings to the end and contacts the end of the arc-shaped rack 208c, the sector block 208b continues to swing and pushes the arc-shaped rack 208c to reciprocate with the fixed column 208g as the center, through the reciprocating swing of the arc-shaped rack 208c, the gear 208d rotates intermittently, each time the arc-shaped rack 208c swings, the gear 208d rotates by a certain angle and then stops, waiting for the next swing, so as to realize the effect of intermittently sweeping the graphite dust on the surface of the impurity grid 206 by the scraper 208f driven by the gear 208d through the support shaft 208e.
[0041] In summary, through the dust collection mechanism 200, the graphite dust can be sucked into the dust collection box 204, which not only avoids the dust adhering to the surface of the workpiece or entering the machine tool, but also prevents the graphite dust from entering the suction fan 201, through the cooperation of the driving assembly 207 and the anti-blocking assembly 208, the suction force of the suction fan 201 can be used to intermittently sweep the graphite dust adhering to the surface of the impurity grid 206, so as to realize the effect of ensuring that the suction fan 201 can effectively suck the graphite dust into the dust collection box 204, while avoiding excessive wear of the impurity grid 206.
[0042] It is important to note that the construction and arrangements of the application shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications can be made to the embodiments without departing from the novel teachings and advantages of the subject matter described herein. For example, elements described as integrated in a single unit can be separated, elements described as separate can be integrated, and the position, number, shape, and arrangements of elements can be varied. Accordingly, all such modifications are intended to be included within the scope of the present inventive subject matter. The order or sequence of any process or method steps can be varied or re-sequenced without departing from the general nature of the claims. Any "means plus function" clauses are intended to cover the structures described herein as performing the recited functionality and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present inventive subject matter. Accordingly, the present inventive subject matter is not limited to the particular embodiments described and illustrated herein, but extends to equivalents of which the foregoing describes are intended to cover.
[0043] Furthermore, in order to provide a concise description of the exemplary embodiments, not all features of an actual implementation can be described (i.e., those pertaining to the
[0044] It is understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts can inevitably lead to a number of substitutions, modifications, changes, and omissions of parts illustrated as having a specific configuration. Such are the natural consequences of research and development efforts, and
[0045] It should be noted that the above examples are intended to illustrate the technical solutions of the present application but not limit the present application, and although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the present application, and all should be included in the scope of the claims of the present application.
Claims
1. A graphite mold processing flat grinder with dust absorption effect, characterized by: Including, The polishing mechanism (100) comprises a grinding machine body (101), and a rotating grinding wheel (102) and a workpiece tray (103) respectively adapted to be mounted on the surfaces of the two sides of the grinding machine body (101); The dust collection mechanism (200) comprises an air suction fan (201) arranged outside the grinding machine body (101), an air outlet (202) communicated below the air suction fan (201), an air suction port (203) communicated in the cavity of the air suction fan (201), a dust collection box (204) communicated at the other end of the air suction port (203), an air flow grille (205) fixedly mounted on the outer surface of the dust collection box (204), an impurity grille (206) fixedly connected to the inner wall of the dust collection box (204), a driving assembly (207) cooperating with the air suction fan (201) to generate rotary power, and a anti-blocking assembly (208) cooperating with the rotary power of the driving assembly (207) to prevent the impurity grille (206) from being blocked.
2. The graphite mold processing flat surface grinder with dust absorption effect according to claim 1, characterized in that: The driving assembly (207) comprises a fixed block (207a) fixedly connected to the inner wall of the dust collection box (204), a connecting shaft (207b) fixedly mounted on the inner surface of the fixed block (207a) through a bearing sleeve, an impeller (207c) fixedly mounted on the outer end surface of the connecting shaft (207b), and a first pulley (207d) fixedly sleeved on the outer surface of the connecting shaft (207b).
3. The graphite mold processing flat surface grinder with dust absorption effect according to claim 2, characterized in that: The driving assembly (207) further comprises a belt (207e) sleeved on the outer surface of the first pulley (207d), and a second pulley (207f) sleeved on the inner surface of the other end of the belt (207e).
4. The graphite mold processing flat grinding machine with dust absorption effect according to claim 3, characterized in that: The driving assembly (207) further comprises a transmission column (207g) fixedly connected to the inner surface of the second pulley (207f), and a rotating rod (207h) fixedly connected to the outer surface of the transmission column (207g).
5. The graphite mold processing flat grinder with dust absorption effect according to claim 4, characterized in that: The anti-blocking assembly (208) comprises a swing rod (208a) hinged to the outer end surface of the rotating rod (207h), a sector block (208b) hinged to the other end of the swing rod (208a), an arc-shaped rack (208c) slidingly sleeved on the outer surface of the sector block (208b), and a gear (208d) meshed with the outer surface of the arc-shaped rack (208c).
6. The graphite mold processing flat grinder with dust absorption effect according to claim 5, characterized in that: The anti-blocking assembly (208) further comprises a support shaft (208e) fixedly connected to the inner surface of the gear (208d), a scraper (208f) fixedly sleeved on the outer surface of the support shaft (208e) and cooperating with the impurity grille (206), and a fixed column (208g) fixedly connected to the inner wall of the dust collection box (204) and cooperating with the sector block (208b).
7. The graphite mold processing flat grinder with dust absorption effect according to claim 6, characterized in that: The outer end surfaces of the transmission column (207g) and the support shaft (208e) are fixedly mounted on the inner wall of the dust collection box (204) through bearings, and the inner surface of the sector block (208b) is in rotary contact with the outer surface of the fixed column (208g).