Automatic feeding and discharging device of rubber part vulcanizing machine

Abstract

The utility model relates to the technical field of production of vulcanizing equipment, and discloses an automatic feeding and discharging device of a rubber part vulcanizing machine, which comprises a forming mechanism, and a workbench is arranged on one side of the forming mechanism; the device further comprises a feeding mechanism and a material taking mechanism. The feeding mechanism is arranged on one side of the workbench. The material taking mechanism comprises a material taking module and an adsorption module; the material taking module is arranged on the workbench and located between the feeding mechanism and the forming mechanism. The adsorption module is arranged at the output end of the material taking module. Through the arrangement of the feeding mechanism and the material taking mechanism, the device can realize automatic feeding and discharging in rubber product production, reduces direct operation of workers, reduces physical output and fatigue strength of the workers especially in a high-strength production environment, improves the overall working efficiency of a vulcanization production line, and meanwhile, reduces the labor intensity of the workers. The device adopts an automatic feeding and discharging mode, so that the feeding and discharging time of each time is fixed, and the waiting time of vulcanization equipment is shortened.

Description

TECHNICAL FIELD

[0001] The utility model relates to vulcanization equipment production technical field especially a kind of rubber piece vulcanizing machine automatic feeding and discharging device. BACKGROUND

[0002] Vulcanizing machine is a kind of machine for the vulcanization of various rubber products, with functions such as timed mold locking, automatic pressure compensation, automatic temperature control, automatic timing and time alarm. Vulcanizing machine is divided into three forms of electric heating, steam heating and heat conducting oil heating. Also known as flat vulcanizing machine, foam board vulcanizing machine and rubber vulcanizing machine.

[0003] In the production process of rubber products, vulcanization equipment is an indispensable key link. At present, in the production process of rubber products, the feeding and discharging operation of vulcanization equipment is mostly completed by manual, i.e. the staff needs to manually take out the formed product from the equipment and place it to the designated position for subsequent processing, and then they manually put the new material to be vulcanized into the equipment to prepare for the next vulcanization process. However, the above manual feeding and discharging method, although meets the production demand to some extent, still has the following shortcomings: under long-time manual operation, especially in high-intensity production environment, the fatigue intensity of the staff will significantly increase, constantly consuming the physical strength of the staff, thus reducing the work efficiency of the staff, and being limited by manual operation, the time of each feeding and discharging may not be fixed, which will lead to the increase of waiting time of the vulcanization equipment, and further prolong the production cycle of the whole product.

[0004] Therefore, it is necessary to study a new technical scheme to solve the above problems. UTILITY MODEL CONTENT

[0005] Therefore, the utility model mainly aims at the defects of prior art, and provides a rubber piece vulcanizing machine automatic feeding and discharging device.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] A rubber piece vulcanizing machine automatic feeding and discharging device, comprising a forming mechanism for product vulcanization, a workbench is arranged on one side of the forming mechanism; further comprising a feeding mechanism and a material taking mechanism; the feeding mechanism is arranged on one side of the workbench and is used for feeding materials; the material taking mechanism comprises a material taking module and a suction module; the material taking module is arranged on the workbench, and the material taking module is located between the feeding mechanism and the forming mechanism, and is used for driving the suction module to switch positions between the material taking module and the feeding mechanism; the suction module is arranged on the output end of the material taking module, and is used for taking and placing materials.

[0008] As a further illustration, the adsorption module comprises a needle plate assembly, and a first rotating table is arranged between the needle plate assembly and the material taking module.

[0009] As a further illustration, the needle plate assembly comprises a mounting seat, a first mounting plate and a blanking plate; the mounting seat is arranged on the output end of the first rotating table; a driving cylinder is arranged between the mounting seat and the first mounting plate; a plurality of groups of material taking needles are arranged on the first mounting plate; the blanking plate is arranged below the first mounting plate, and four groups of circumferentially distributed guide columns are arranged between the blanking plate and the first mounting plate; the output end of the driving cylinder penetrates the center of the first mounting plate and is connected to the center of the blanking plate; the blanking plate is provided with a plurality of groups of through holes corresponding to the material taking needles, and the material taking needles are movably connected to the through holes.

[0010] As a further illustration, the adsorption module further comprises a burr removing assembly for removing burrs on the product; the burr removing assembly comprises a second mounting plate, a pushing component and a burr removing component; the second mounting plate is arranged outside the needle plate assembly; the pushing component and the burr removing component are arranged on the second mounting plate in an up-down manner.

[0011] As a further illustration, the pushing component comprises a first air pipe and a plurality of groups of first scraping rods arranged at equal intervals; the first air pipe is arranged on the second mounting plate, and a plurality of groups of first air pipes are arranged on the first air pipe; a plurality of groups of the first scraping rods are arranged at equal intervals on the second mounting plate and are located inside the first air pipe.

[0012] As a further illustration, the burr removing component comprises a second air pipe and a scraping plate; the second air pipe is arranged on the second mounting plate; the scraping plate is arranged on the second mounting plate and is located inside the second air pipe; the scraping plate is arranged opposite to the first scraping rod.

[0013] As a further illustration, the burr removing component comprises a third air pipe and a plurality of groups of second scraping rods; the third air pipe is arranged on the second mounting plate; a plurality of groups of the second scraping rods are arranged at equal intervals on the second mounting plate and are located inside the third air pipe; the second scraping rods are arranged opposite to the first scraping rods.

[0014] As a further illustration, the feeding mechanism comprises a feeding module and a material carrying module; the feeding module is a vibrating feeder, and the feeding module is arranged on one side of the workbench; the material carrying module is arranged on one side of the feeding module and is located between the feeding module and the workbench.

[0015] As a further illustration, the loading module comprises a rack, a vibrating base for material vibration, a second rotary table and a hopper; the rack is arranged between the feeding module and the workbench; the second rotary table is arranged on the rack; the vibrating base is arranged on the second rotary table; and the hopper is arranged on the vibrating base.

[0016] The utility model discloses a kind of automatic feeding and discharging devices for rubber parts vulcanizing machine, and the device comprises feeding module, workbench, loading module and take-out mechanism.

[0017] By setting the feeding mechanism and the material taking mechanism, the device can realize automatic feeding and discharging of rubber product production, reducing the direct operation of the workers, especially in the high-intensity production environment, reducing the physical consumption and fatigue intensity of the workers, improving the work efficiency of product production. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0019] Figure 1 The utility model provides a kind of whole structure schematic diagram of automatic feeding and discharging device for rubber parts vulcanizing machine;

[0020] Figure 2 The utility model provides a kind of whole structure schematic diagram of material taking mechanism;

[0021] Figure 3 The utility model provides a kind of whole structure schematic diagram of needle plate assembly;

[0022] Figure 4 The utility model provides a kind of first whole structure schematic diagram of adsorption assembly;

[0023] Figure 5 The utility model provides a kind of second whole structure schematic diagram of adsorption assembly;

[0024] Figure 6 The utility model provides a kind of whole structure schematic diagram of loading module.

[0025] In the drawings, various reference signs represent:

[0026] 10, forming mechanism; 11, workbench; 20, feeding mechanism; 21, feeding module; 22, loading module; 221, rack; 222, vibration base; 223, second rotary table; 224, hopper; 30, taking module; 40, adsorption module; 41, needle plate assembly; 411, mounting seat; 412, first mounting plate; 413, blanking plate; 414, driving cylinder; 415, taking needle; 416, guide column; 42, first rotary table; 50, edge scraping assembly; 51, second mounting plate; 52, pushing component; 521, first air pipe; 522, first scraping rod; 53, edge scraping component; 531a, second air pipe; 532a, scraping plate; 531b, third air pipe; 532b, second scraping rod. DETAILED DESCRIPTION

[0027] In order to make the technical problems, technical solutions and beneficial effects of the present application clearer, the present application will be further described in detail below in conjunction with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and not to limit the present application.

[0028] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0029] It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0030] In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second", etc. can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.

[0031] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the drawings and examples.

[0032] In an embodiment of the present application, as Figures 1-6As shown, an automatic feeding and discharging device for a rubber vulcanizing machine is provided, which comprises a forming mechanism 10 for product vulcanization, and a workbench 11 arranged on one side of the forming mechanism 10. The device further comprises a feeding mechanism 20 and a material taking mechanism. The feeding mechanism 20 is arranged on one side of the workbench 11 and is used for feeding materials. The material taking mechanism comprises a material taking module 30 and a suction module 40. The material taking module 30 is arranged on the workbench 11 and located between the feeding mechanism 20 and the forming mechanism 10, and is used to drive the suction module 40 to switch positions between the material taking module 30 and the feeding mechanism 20. The suction module 40 is arranged on the output end of the material taking module 30 and is used for taking and placing materials.

[0033] By arranging the feeding mechanism 20 and the material taking mechanism, the device can realize automatic feeding and discharging of rubber products, reduce direct operation of workers, especially in a high-intensity production environment, reduce physical consumption and fatigue intensity of workers, and improve work efficiency of product production. Meanwhile, the device adopts an automatic feeding and discharging mode, so that the time for each feeding and discharging can be fixed, the waiting time of the vulcanization equipment is reduced, and the production time of products is effectively shortened.

[0034] Preferably, the suction module 40 comprises a needle plate assembly 41, and a first rotating table 42 is arranged between the needle plate assembly 41 and the material taking module 30. By arranging the first rotating table 42, the suction module 40 can flexibly adjust the angle to adapt to taking and placing materials at different positions, further improve the accuracy and efficiency of material taking, and reduce the complexity and time consumption of manual operation.

[0035] Specifically, the needle plate assembly 41 comprises a mounting seat 411, a first mounting plate 412, and a discharging plate 413. The mounting seat 411 is arranged on the output end of the first rotating table 42. A driving cylinder 414 is arranged between the mounting seat 411 and the first mounting plate 412. A plurality of groups of material taking needles 415 are arranged on the first mounting plate 412. The discharging plate 413 is arranged below the first mounting plate 412, and four groups of circumferentially distributed guide columns 416 are arranged between the discharging plate 413 and the first mounting plate 412. The output end of the driving cylinder 414 penetrates the center of the first mounting plate 412 and is connected to the center of the discharging plate 413. The discharging plate 413 is provided with a plurality of groups of through holes corresponding to the material taking needles 415, and the material taking needles 415 are movably connected to the through holes. When the material is clamped into the material taking needles 415 and moved to the forming mechanism 10, the driving cylinder 414 is started, the driving cylinder 414 drives the discharging plate 413 to move outward, the material is separated from the material taking needles 415 through the discharging plate 413, and automatic feeding of the material is realized, thereby avoiding failure of taking and placing the material due to improper manual operation and improving work efficiency of product production.

[0036] Further, the adsorption module 40 further comprises a burr removing assembly 50 for removing burrs on the product. The burr removing assembly 50 comprises a second mounting plate 51, a pushing component 52 and a burr removing component 53. The second mounting plate 51 is arranged outside the needle plate assembly 41. The pushing component 52 and the burr removing component 53 are symmetrically arranged on the second mounting plate 51. In the embodiment, the pushing component 52 can be arranged above the burr removing component 53 or below the burr removing component 53. The specific arrangement can be adjusted according to the actual production needs. By arranging the adsorption module 40, the pushing component 52 of the adsorption module 40 is used to take out the finished product, and then the burr removing component 53 is used to remove the burrs on the working area of the molding mechanism 10. The automatic taking out of the product and the burr removing of the working area of the molding mechanism 10 are realized, and the working efficiency of the product production is improved.

[0037] Specifically, the pushing component 52 comprises a first air pipe 521 and a plurality of groups of first scraping rods 522 arranged at equal intervals. The first air pipe 521 is arranged at the top end of the second mounting plate 51, and a plurality of groups of first air pipes 521 are arranged on the first air pipe 521. A plurality of groups of first scraping rods 522 are arranged at equal intervals on the second mounting plate 51 and are located inside the first air pipe 521. By arranging the first air pipe 521 and the first scraping rod 522, the product is blown by the first air pipe 521 to remove impurities on the product, and then the product is pushed out by the first scraping rod 522 to realize automatic taking out of the product without manual processing, thereby improving the working efficiency of the product production.

[0038] More specifically, in the first embodiment of the burr removing component 53, the burr removing component 53 comprises a second air pipe 531a and a scraping plate 532a. The second air pipe 531a is arranged at the bottom end of the second mounting plate 51. The scraping plate 532a is arranged at the bottom end of the second mounting plate 51 and is located inside the second air pipe 531a. The scraping plate 532a is a rectangular rubber plate. By arranging the second air pipe 531a and the scraping plate 532a, the working area of the molding mechanism 10 is preliminarily cleaned by the second air pipe 531a to remove impurities inside, and then the burrs on the working area of the molding mechanism 10 are scraped by the scraping plate 532a to realize automatic cleaning of the working area of the molding mechanism 10 without manual processing, thereby improving the working efficiency of the product production.

[0039] More specifically, the second embodiment of the trimming edge component 53, the trimming edge component 53 comprises a third air pipe 531b and a plurality of second scraping rods 532b. The third air pipe 531b is arranged at the bottom end of the second mounting plate 51. The plurality of second scraping rods 532b are arranged at the bottom end of the second mounting plate 51 and are located inside the third air pipe 531b. By arranging the third air pipe 531b and the second scraping rods 532b, the working area of the forming mechanism 10 is preliminarily cleaned by the third air pipe 531b to remove impurities inside, and then the burrs of the working area of the forming mechanism 10 are scraped by the second scraping rods 532b, so that the automatic cleaning of the working area of the forming mechanism 10 is realized, manual processing is not required, and the working efficiency of product production is further improved.

[0040] Preferably, the feeding mechanism 20 comprises a feeding module 21 and a material carrying module 22.

[0041] In the embodiment, the feeding module 21 is a vibrating feeder, and the feeding module 21 is arranged on one side of the workbench 11. The material carrying module 22 is arranged on the side of the feeding module 21 and is located between the feeding module 21 and the workbench 11. By using the vibrating feeder as the feeding module 21, the automatic feeding and stable conveying of the material are realized, the time delay and efficiency loss caused by manual feeding are avoided, and the working efficiency of product production is improved.

[0042] In other embodiments, the feeding module 21 can also be a visual material distributor. By visual positioning of the CCD and cooperating with the operation of the clamping manipulator, the preliminary feeding of the material is realized, the feeding step of the material is simplified, and the working efficiency of product production is improved.

[0043] Further, the material carrying module 22 comprises a rack 221, a vibrating base 222 for vibrating the material, a second rotary table 223, and a material bin 224. The rack 221 is arranged between the feeding module 21 and the workbench 11. The second rotary table 223 is arranged on the rack 221. The vibrating base 222 is arranged on the second rotary table 223. The material bin 224 is arranged on the vibrating base 222. By arranging the vibrating base 222 and the second rotary table 223, the uniform vibration of the material is realized, so that the material can be uniformly arranged in the material bin 224, the subsequent material taking of the material taking module 30 is facilitated, and the overall production efficiency of the product is improved.

[0044] The above is only a preferred embodiment of the present application, and only the technical principle of the present application is specifically described. These descriptions are only for explaining the principle of the present application, and cannot be interpreted as limiting the protection scope of the present application in any way. Based on the explanations herein, any modification, equivalent replacement and improvement made within the spirit and principle of the present application, and other specific embodiments of the present application that can be conceived by those skilled in the art without creative labor, should be included in the protection scope of the present application.

Claims

1. An automatic feeding and discharging device for a rubber part vulcanizing machine, comprising a forming mechanism for product vulcanization, one side of the forming mechanism being provided with a workbench, characterized in that, Also include: The feeding mechanism is arranged on one side of the workbench, and is used for feeding materials; The material taking mechanism includes a material taking module and an adsorption module; The material taking module is arranged on the workbench, and the material taking module is located between the feeding mechanism and the forming mechanism, and is used for driving the adsorption module to switch positions between the material taking module and the feeding mechanism; The adsorption module is arranged on the output end of the material taking module, and is used for taking and placing materials.

2. The automatic feeding and discharging device of the rubber part vulcanizer according to claim 1, characterized in that, The adsorption module includes a needle plate assembly, and a first rotating table is arranged between the needle plate assembly and the material taking module.

3. The automatic feeding and discharging device of the rubber part vulcanizer according to claim 2, characterized in that, The needle plate assembly includes a mounting seat, a first mounting plate and a discharging plate; the mounting seat is arranged on the output end of the first rotating table; a driving cylinder is arranged between the mounting seat and the first mounting plate; a plurality of groups of material taking needles are arranged on the first mounting plate; the discharging plate is arranged below the first mounting plate, and four groups of circumferentially distributed guide columns are arranged between the discharging plate and the first mounting plate; the output end of the driving cylinder penetrates the center of the first mounting plate and is connected to the center of the discharging plate; the discharging plate is provided with a plurality of groups of through holes corresponding to the material taking needles, and the material taking needles are movably connected to the through holes.

4. The automatic feeding and discharging device of the rubber part vulcanizer according to claim 2 or 3, characterized in that, The adsorption module further includes a burr removing assembly for removing burrs on products; the burr removing assembly includes a second mounting plate, a pushing component and a burr removing component; the second mounting plate is arranged outside the needle plate assembly; the pushing component and the burr removing component are symmetrically distributed on the second mounting plate.

5. The automatic feeding and discharging device of the rubber part vulcanizer according to claim 4, characterized in that, The pushing component includes a first air pipe and a plurality of groups of first scraping rods arranged at equal intervals; the first air pipe is arranged on the second mounting plate, and a plurality of groups of first air pipes are arranged on the first air pipe; a plurality of groups of the first scraping rods are arranged at equal intervals on the second mounting plate and inside the first air pipe.

6. The automatic feeding and discharging device of the rubber part vulcanizer according to claim 5, characterized in that, The burr removing component includes a second air pipe and a scraping plate; the second air pipe is arranged on the second mounting plate; the scraping plate is arranged on the second mounting plate and inside the second air pipe; the scraping plate is arranged opposite to the first scraping rod.

7. The automatic feeding and discharging device of the rubber part vulcanizer according to claim 5, characterized in that, The burr removing component includes a third air pipe and a plurality of groups of second scraping rods; the third air pipe is arranged on the second mounting plate; a plurality of groups of the second scraping rods are arranged at equal intervals on the second mounting plate and inside the third air pipe; the second scraping rods are arranged opposite to the first scraping rods.

8. The automatic feeding and discharging device of the rubber part vulcanizer according to claim 1, characterized in that, The feeding mechanism includes a feeding module and a material carrying module; the feeding module is a vibrating feeder, and the feeding module is arranged on one side of the workbench; the material carrying module is arranged on one side of the feeding module and between the feeding module and the workbench.

9. The automatic feeding and discharging device of the rubber part vulcanizer according to claim 8, characterized in that, The material carrying module includes a rack, a vibrating base for material vibration, a second rotating table and a material bin; the rack is arranged between the feeding module and the workbench; the second rotating table is arranged on the rack; the vibrating base is arranged on the second rotating table; and the material bin is arranged on the vibrating base.

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