Multistage air cooling device for color master batch production
By combining a multi-stage air-cooling structure with water atomization, the problem of low cooling efficiency in existing technologies has been solved, achieving rapid and effective cooling of color masterbatch and improving production efficiency.
Patent Information
- Application Number
- CN202422944586.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing multi-stage air-cooling devices for color masterbatch production only use a single air-cooling method, resulting in low cooling efficiency and difficulty in rapid temperature reduction.
It adopts a multi-stage air-cooling structure, combining air-cooled air supply components and auxiliary atomizing components. It uses spiral air guides to extend the cold air flow path and combines water atomization cooling. The air-cooled air supply components and auxiliary atomizing components form multi-stage air cooling, and the spiral air guides and secondary air-cooled fans enhance the cooling effect. Water mist is sprayed out through atomizing nozzles for further cooling.
It achieves rapid and effective cooling of color masterbatch, improves cooling efficiency, ensures that masterbatch strips can be cooled down quickly during production, and improves production efficiency.
Smart Images

Figure CN223671809U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of color master batch production, specifically to a multistage air cooling device for color master batch production. BACKGROUND
[0002] Color master batch is a plastic colorant formed by high content pigment or additive and thermoplastic resin through processing technology, and a cooling device is needed to cool the just-formed master batch strip during the color master batch processing.
[0003] For example, the utility model discloses a multistage air cooling device for color master batch production, which is similar to the above-mentioned multistage air cooling device, and the following problems still exist: although it can cool in multiple directions, it is not convenient for rapid cooling by using single air cooling.
[0004] Therefore, in view of the above problems, the multistage air cooling device for color master batch production is improved. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a multistage air cooling device for color master batch production to solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a multistage air cooling device for color master batch production, comprising an air cooling frame, an air cooling air supply assembly and an auxiliary atomization assembly, the inner wall of the air cooling frame is fixed with a spiral air guide strip, a water tank is installed below the air cooling frame, an air exhaust ring is installed on one side of the inside of the air cooling frame, a circular air outlet is arranged on the side of the air exhaust ring close to the middle of the air cooling frame, air cooling air supply assemblies are installed on both sides of the outside of the air cooling frame, the air cooling chamber, the air supply pump and the air supply pipe are included in the air cooling air supply assembly, the air supply pump is installed on one side of the air cooling chamber, the air supply pipe is connected to one side of the air supply pump, and the air supply pipe and the air exhaust ring are in communication with each other, the auxiliary atomization assembly is installed in the inside of the air cooling frame, and a two-stage air cooling fan is installed on the side wall of the air cooling frame.
[0007] Further, the upper side of the water tank is supported by a support column and has a conveying device, and the conveying device is located in the middle of the inside of the air cooling frame.
[0008] Further, the air cooling air supply assembly further includes an air inlet fan and a water cooling plate, the air inlet fan is installed on one side of the front of the air cooling chamber, and the water cooling plates are equally distributed in the inside of the air cooling chamber.
[0009] Further, the auxiliary atomization assembly includes a mounting cavity and a fine filter screen, the mounting cavities are separately arranged at the four corners of the inside of the air cooling frame, and the fine filter screens are fixed to the outer sides of the mounting cavities.
[0010] Further, the auxiliary atomization assembly further comprises a spray pipe and an atomizing nozzle, the inside of the mounting cavity is mounted with the spray pipe, and the spray pipe is mounted with the atomizing nozzle at an angle of 45 degrees close to one side of the center line of the air cooling frame.
[0011] Further, the auxiliary atomization assembly further comprises a water pump and a water delivery pipe, the outside of the air cooling frame is mounted with the water pump, the upper side of the water pump is connected with the water delivery pipe, and the water delivery pipe is in communication with the spray pipe.
[0012] The utility model provides a multistage air cooling device for color master batch production has the following beneficial effects:
[0013] The utility model discloses a wind -cooled air supply assembly is provided with, through the air inlet fan is convenient for with the outside air is sent to the inside of the air cooling chamber, and the water cooling plate of equidistance distribution in the air cooling chamber is convenient for with the heat exchange of air and carries out the cooling of this part of air, and through the air supply pump and air supply pipe are convenient for with the cold air of cooling is sent to the inside of the exhaust ring to facilitate the air cooling of follow -up, and the cold wind in the exhaust ring can be spouted to the inside of the air cooling frame through the one side ring -shaped air outlet, and the spiral air guide strip of air cooling frame inner wall can lengthen the flow path of cold wind, and the exhaust ring, spiral air guide strip plus water mist, cooperate two -stage air cooling fan can form multistage air cooling structure.
[0014] The utility model discloses an auxiliary atomization assembly is provided with, through the water pump and water delivery pipe are convenient for with the water of water tank inside is sent to the inside of the spray pipe, and the atomizing nozzle of 45 degrees installation can form water mist through ultrasonic atomization mode, and water mist is spouted to the inside middle of air cooling frame, and water mist can flow along with the cold wind, and can absorb heat in the process of contacting with color mother and thus plays the role of further cooling and cooling, and the conveying device is used for feeding the long strip like master batch strip that has not been cut, and wherein the conveying device contains a plurality of hollow ventilation feeding barrels, the feeding barrel adopts metal material with good heat conduction performance, preferably stainless steel material. ACCOUNT OF DRAWINGS
[0015] Figure 1 It is the internal structure schematic diagram of the utility model discloses a multistage air cooling device for color master batch production;
[0016] Figure 2 It is the external structure schematic diagram of the utility model discloses a multistage air cooling device for color master batch production;
[0017] Figure 3 It is the spiral air guide strip structure schematic diagram of the utility model discloses a multistage air cooling device for color master batch production.
[0018] In the diagram: 1. Air-cooled frame; 2. Spiral air guide strip; 3. Water tank; 4. Exhaust ring; 5. Conveying device; 6. Air-cooled air supply assembly; 601. Air-cooled chamber; 602. Intake fan; 603. Water-cooled plate; 604. Air pump; 605. Air supply pipe; 7. Auxiliary atomizing assembly; 701. Mounting cavity; 702. Fine filter screen; 703. Nozzle; 704. Atomizing nozzle; 705. Water pump; 706. Water supply pipe; 8. Secondary air-cooled fan. Detailed Implementation
[0019] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0020] like Figures 1-2 As shown, a multi-stage air-cooling device for producing masterbatch includes an air-cooling frame 1, an air-cooling air supply component 6, and an auxiliary atomizing component 7. A spiral air guide strip 2 is fixed to the inner wall of the air-cooling frame 1, and a water tank 3 is installed below the air-cooling frame 1. An exhaust ring 4 is installed on one side of the interior of the air-cooling frame 1, and a circular air outlet is provided on the side of the exhaust ring 4 near the middle of the air-cooling frame 1. A conveying device 5 is supported on the upper side of the water tank 3 by a support column, and the conveying device 5 is located in the middle of the interior of the air-cooling frame 1. A secondary air-cooling fan 8 is installed on the side wall of the air-cooling frame 1. The cold air inside the exhaust ring 4 can be sprayed into the interior of the air-cooling frame 1 through the circular air outlet on one side. The spiral air guide strip 2 on the inner wall of the air-cooling frame 1 can extend the flow path of the cold air. The secondary air-cooling fan 8 is used for air-cooling air supply. The conveying device 5 is used to feed uncut long strips of masterbatch. The conveying device 5 includes several perforated and ventilated feeding cylinders, which are made of a metal material with good thermal conductivity, preferably stainless steel.
[0021] like Figures 1-2 As shown, air-cooled air supply components 6 are installed on both sides of the outer side of the air-cooled frame 1. The air-cooled air supply components 6 include an air-cooled chamber 601, an air pump 604, and an air supply pipe 605. An air pump 604 is installed on one side of the air-cooled chamber 601, and an air supply pipe 605 is connected to one side of the air pump 604. The air supply pipe 605 is interconnected with the exhaust ring 4. The air-cooled air supply components 6 also include an intake fan 602 and a water-cooled plate 603. An intake fan 602 is installed on the front side of the air-cooled chamber 601, and water-cooled plates 603 are evenly distributed inside the air-cooled chamber 601. The intake fan 602 facilitates the introduction of outside air into the air-cooled chamber 601. The water-cooled plates 603 evenly distributed in the air-cooled chamber 601 facilitate heat exchange with the air to cool it down. The air pump 604 and the air supply pipe 605 facilitate the introduction of the cooled air into the exhaust ring 4 for subsequent air cooling.
[0022] like Figure 1 and Figure 3As shown, the inside of the air-cooled frame 1 is mounted with an auxiliary atomization assembly 7, which includes mounting cavities 701 and fine filter screens 702, the mounting cavities 701 are separately arranged at the four corners of the inside of the air-cooled frame 1, and the outside of the mounting cavities 701 is fixed with the fine filter screens 702, the auxiliary atomization assembly 7 also includes spray pipes 703 and atomizing nozzles 704, the inside of the mounting cavities 701 is mounted with the spray pipes 703, and the spray pipes 703 are mounted with the atomizing nozzles 704 at an angle of 45° near one side of the center line of the air-cooled frame 1, the auxiliary atomization assembly 7 also includes a water pump 705 and a water supply pipe 706, the outside of the air-cooled frame 1 is mounted with the water pump 705, and the upper side of the water pump 705 is connected with the water supply pipe 706, and the water supply pipe 706 and the spray pipe 703 are in communication with each other; the water pump 705 and the water supply pipe 706 facilitate the water in the water tank 3 to be sent into the inside of the spray pipe 703, the atomizing nozzles 704 mounted at an angle of 45° can form water mist by ultrasonic atomization, and spray the water mist into the middle of the inside of the air-cooled frame 1, the water mist can flow with the cold air, and can absorb heat during contact with the color masterbatch to further cool.
[0023] In summary, as Figures 1-3 As shown, the multi-stage air-cooling device for color master batch production is used, first, the long strip-shaped master batch strip that has not been cut can be fed by the conveying device 5, then the outside air is sent into the inside of the air-cooling chamber 601 by the air inlet fan 602, the water-cooled plates 603 equally distributed in the air-cooling chamber 601 can exchange heat with the air to cool this part of the air, then the cooled air is sent into the inside of the exhaust ring 4 by the air supply pump 604 and the air supply pipe 605, then the cold air in the inside of the exhaust ring 4 can be sprayed into the inside of the air-cooled frame 1 through the one side circular-shaped air outlet, the spiral air guide strip 2 on the inner wall of the air-cooled frame 1 can prolong the flow path of the cold air, wherein the conveying device 5 includes a plurality of hollow ventilation feeding barrels, which can ventilate and promote airflow to improve the cooling effect while feeding, and the secondary air-cooling fan 8 is also used for air-cooling air supply, in this process, the water in the water tank 3 can be sent into the inside of the spray pipe 703 by the water pump 705 and the water supply pipe 706, the atomizing nozzles 704 mounted at an angle of 45° can form water mist by ultrasonic atomization, and spray the water mist into the middle of the inside of the air-cooled frame 1, the water mist can flow with the cold air, and can absorb heat during contact with the color masterbatch to further cool, in this way, the use process of the multi-stage air-cooling device for color master batch production is completed.
[0024] The embodiments of the present application are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present application to the forms disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments were chosen and described in order to best explain the principles of the present application and its practical application, and to thereby enable others skilled in the art to best utilize the present application with various modifications as are suited to the particular use contemplated.
Claims
1. A multi-stage air cooling device for color master batch production, comprising an air cooling frame (1), an air cooling air supply assembly (6) and an auxiliary atomization assembly (7), characterized in that, The inner wall of the air cooling frame (1) is fixed with a spiral air guide strip (2), and the lower part of the air cooling frame (1) is provided with a water tank (3), one side of the inside of the air cooling frame (1) is provided with an air exhaust ring (4), and the air exhaust ring (4) is provided with a circular air outlet near one side of the middle part of the air cooling frame (1), both sides of the outside of the air cooling frame (1) are provided with air cooling air supply assemblies (6), and the air cooling air supply assemblies (6) comprise air cooling chambers (601), air supply pumps (604) and air supply pipes (605), one side of the air cooling chamber (601) is provided with an air supply pump (604), one side of the air supply pump (604) is connected with an air supply pipe (605), and the air supply pipe (605) and the air exhaust ring (4) are in communication with each other, and the inside of the air cooling frame (1) is provided with an auxiliary atomization assembly (7), and the side wall of the air cooling frame (1) is provided with a secondary air cooling fan (8).
2. A multi-stage air cooling device for color master batch production according to claim 1, characterized in that, The upper side of the water tank (3) is supported by a supporting column and provided with a conveying device (5), and the conveying device (5) is located in the middle of the inside of the air cooling frame (1).
3. The multi-stage air cooling device for color master batch production according to claim 1, characterized in that, The air cooling air supply assembly (6) further comprises an air inlet fan (602) and a water cooling plate (603), and the front side of the air cooling chamber (601) is provided with an air inlet fan (602), and the inside of the air cooling chamber (601) is provided with water cooling plates (603) at equal intervals.
4. The multi-stage air cooling device for color master batch production according to claim 1, characterized in that, The auxiliary atomization assembly (7) comprises an installation cavity (701) and a fine filter screen (702), the installation cavity (701) is arranged at four corners of the inside of the air cooling frame (1), and the outer side of the installation cavity (701) is fixed with a fine filter screen (702).
5. The multi-stage air cooling device for color master batch production according to claim 4, characterized in that, The auxiliary atomization assembly (7) further comprises a spray pipe (703) and an atomizing nozzle (704), the inside of the installation cavity (701) is provided with a spray pipe (703), and the spray pipe (703) is provided with an atomizing nozzle (704) at an angle of 45° on one side near the center line of the air cooling frame (1).
6. A multi-stage air cooling device for color master batch production according to claim 5, characterized in that, The auxiliary atomization assembly (7) further comprises a water pump (705) and a water supply pipe (706), the outside of the air cooling frame (1) is provided with a water pump (705), the upper side of the water pump (705) is connected with a water supply pipe (706), and the water supply pipe (706) and the spray pipe (703) are in communication with each other.
Citation Information
Patent Citations
Multistage air cooling device for color master batch production
CN220095483U