Centrifugal tube film winding device
By designing a centrifuge tube wrapping device and adopting a semi-automatic wrapping and sealing method, the problem of low efficiency in traditional manual wrapping is solved, the work efficiency and sealing accuracy are improved, the health of operators is protected, and the sterility of biological samples is ensured.
Patent Information
- Application Number
- CN202423144611.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Traditional manual membrane wrapping is inefficient, time-consuming, and labor-intensive. Prolonged operation can easily lead to operational errors, affecting sealing accuracy and laboratory efficiency.
Design a centrifuge tube winding device, including a worktable, a fixed component, a rotating component, and a control switch. Through semi-automatic winding operation, the rotating component drives the support rod and the placement cylinder to rotate the sealing film, thereby realizing the automatic winding of centrifuge tubes.
It improves the efficiency of membrane wrapping, reduces repetitive labor for operators, protects their health, ensures the accuracy and consistency of sealing, and maintains the sterility of biological samples.
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Figure CN223672977U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to medical equipment technical field, especially relate to a centrifugal tube membrane winding device. BACKGROUND
[0002] In the field of cell culture, serum, as a key natural culture medium component, is rich in various nutritional ingredients required for cell growth and is an indispensable substance for animal cell in vitro culture. Serum is usually purchased in the form of a large-capacity bottle with a capacity of 1L to meet the needs of large-scale cell culture experiments. However, the amount of serum required each time during the actual preparation of complete culture medium is only about 40ml. In order to avoid the risk of contamination that may be caused by repeatedly taking serum from the storage bottle, as well as the potential damage to the effective ingredients in the serum caused by repeated freezing and thawing, researchers usually need to quantitatively sub-pack the large bottle of serum, and the sub-packaging specifications are usually 40ml tubes, i.e. the serum is sub-packaged into 40ml centrifugal tubes for subsequent use.
[0003] The sub-packaging process is usually carried out under strict sterile conditions, i.e. in a clean bench, to ensure a sterile state. However, after sub-packaging is completed, in order to ensure the sterility of the serum during subsequent storage and use, the centrifugal tube opening also needs to be sealed with a membrane to prevent external sources of contamination from entering the centrifugal tube through the small gap between the tube opening and the tube cover, thereby protecting the serum from contamination.
[0004] However, the traditional membrane winding process completely relies on manual operation, which has the following problems: first, the efficiency is low, especially when handling a large number of samples, manual membrane winding is time-consuming and labor-intensive, which seriously affects the work efficiency of the laboratory; second, the operation is tiring, long-term manual operation not only makes the operator feel tired, but also may cause operation errors due to fatigue, thereby affecting the accuracy of the seal.
[0005] Therefore, how to provide a centrifugal tube membrane winding device to improve the efficiency of membrane winding and reduce the labor intensity, while ensuring the accuracy of the seal is a technical problem that needs to be solved by those skilled in the art at present. UTILITY MODEL CONTENTS
[0006] The utility model aims at providing a centrifugal tube membrane winding device, which solves the technical problem of time-consuming and labor-intensive manual membrane winding and low work efficiency.
[0007] To achieve the above-mentioned purpose, the utility model provides a centrifugal tube membrane winding device, comprising:
[0008] A workbench comprising a base, a top plate and a support plate, the top plate being arranged directly above the base by the support plate;
[0009] A fixing member detachably connected to the upper end of the base, the fixing member being used for fixing the centrifugal tube;
[0010] A rotating member is fixed on the top plate, and an output shaft of the rotating member is connected with a support rod, a through channel is transversely arranged on the support rod, the through channel is directed to the opening edge of the centrifugal tube, and a placing cylinder for storing a sealing film is arranged on the side of the support rod away from the centrifugal tube, and the placing cylinder is provided with an opening communicating with the through channel so that the end of the sealing film passes through the through channel.
[0011] A control switch is arranged on the base for controlling the start and stop of the rotating member.
[0012] Preferably, the top end of the fixing member is provided with a counterbore, and the inner wall of the counterbore is provided with a rubber layer or a spring clamp, and the rubber layer or the spring clamp is in interference fit with the centrifugal tube.
[0013] Preferably, the opening of the counterbore is provided with a guide structure, which is a tapered guide opening or an arc-shaped guide plate.
[0014] Preferably, the height of the through channel is greater than the width of the sealing film.
[0015] Preferably, the support rod is connected with the output shaft of the rotating member through a position adjusting member, and the position adjusting member can adjust the height difference and the spacing between the through channel and the centrifugal tube.
[0016] Preferably, the position adjusting member comprises a horizontal telescopic rod and a vertical telescopic rod, the head end of the horizontal telescopic rod is connected with the output shaft of the rotating member, the tail end of the horizontal telescopic rod is connected with the head end of the vertical telescopic rod, and the tail end of the vertical telescopic rod is connected with the top end of the support rod.
[0017] Preferably, the rotating member is a rotary motor.
[0018] Preferably, the workbench further comprises a waste collecting box arranged on the side of the base.
[0019] With respect to the above background technology, the centrifugal tube film winding device provided by the present application reduces the repeated labor of the sealing operation personnel, especially the work of maintaining the same posture for a long time, effectively avoids the muscle and joint strain problems caused by continuous repeated actions, and protects the health of the operation personnel; the design of the fixed circle quantity winding film ensures the consistency of the thickness of each winding film, and ensures that the biological samples such as serum are in a sterile state. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the accompanying drawings required to be used in the description of the embodiments or the prior art will be briefly introduced. Obviously, the accompanying drawings in the following description only constitute a part of the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of the provided drawings.
[0021] Figure 1 A centrifugal tube winding film device structure schematic view provided by the present application.
[0022] Among them:
[0023] 1-Workbench, 11-Base, 12-Top plate, 13-Supporting plate, 2-Fixing part, 3-Centrifugal tube, 4-Rotary part, 5-Supporting rod, 6-Placing cylinder, 7-Control switch. Specific implementation
[0024] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments only constitute a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0025] In order to enable those skilled in the art to better understand the technical scheme of the present application, the present application will be further described in detail in combination with the accompanying drawings and specific implementation.
[0026] Referring to Figure 1 The present application provides a centrifugal tube winding film device, which comprises a workbench 1, a base 11, a top plate 12 and a supporting plate 13, the top plate 12 is arranged directly above the base 11 through the supporting plate 13; a fixing part 2 is detachably connected to the upper end of the base 11, and the fixing part 2 is used for fixing a centrifugal tube 3; a rotary part 4 is fixedly arranged on the top plate 12, the output shaft of the rotary part 4 is connected to a supporting rod 5, the output shaft is of L-shaped structure, a through channel is horizontally arranged on the supporting rod 5, the through channel faces the opening edge of the centrifugal tube 3, a placing cylinder 6 is arranged on the side of the supporting rod 5 away from the centrifugal tube 3, the placing cylinder 6 is used for storing a sealing film, the placing cylinder 6 is provided with an opening communicating with the through channel, so that the end of the sealing film passes through the through channel; a control switch 7 is arranged on the base 11 and is used for controlling the start and stop of the rotary part 4.
[0027] Specifically, the base 11 provides stable basic support, the top plate 12 is arranged directly above the base 11 through the supporting plate 13, forming a certain working space;
[0028] The fixing member 2 is detachably connected to the upper end of the base 11, used for fixing the centrifugal tube 3, ensuring that the centrifugal tube 3 does not move when winding the sealing film;
[0029] The rotating member 4 is fixedly installed on the top plate 12, the output shaft of the rotating member 4 is connected to the support rod 5, and the support rod 5 is provided with a through channel, which is directed to the opening edge of the centrifugal tube 3;
[0030] The placing cylinder 6 is arranged on the side of the support rod 5 away from the centrifugal tube 3, and the placing cylinder 6 is used for storing the sealing film and is provided with an opening communicating with the channel, so that the end of the sealing film can pass through the channel and be wound on the centrifugal tube 3;
[0031] The control switch 7 is arranged on the base 11, used for controlling the start and stop of the rotating member 4; the user can conveniently control the rotation of the rotating member 4 through the control switch, so as to control the winding speed and times of the sealing film.
[0032] Use process:
[0033] Disinfection preparation: first, the device is subjected to ultraviolet radiation or ozone fumigation disinfection for standby, and then the outer surface of the device is disinfected with 75% alcohol before being moved to the corresponding position on the table top of the super-clean workbench.
[0034] Install the sealing film: put the sealing film roll of the corresponding width specification into the placing cylinder 6, and pull the first end of the sealing film out to the outside of the channel through the channel.
[0035] Fix the centrifugal tube: place the centrifugal tube to be sealed in the fixing member 2.
[0036] Winding operation: one hand assists in pulling the head end of the sealing film and pressing it on the edge of the gap of the centrifugal tube, and the other hand starts the control switch 7, and the rotating member 4 drives the support rod 5 and the placing cylinder 6 to rotate for a corresponding number of turns and automatically pause.
[0037] Complete winding: break the end of the sealing film, take out the sealed centrifugal tube, and place the next centrifugal tube to be sealed for operation in turn.
[0038] In summary, through the use of the centrifugal tube winding device of the present application, through the semi-automatic winding operation, the repeated manual labor of the sealing operation personnel is reduced, especially the work of maintaining the same posture for a long time, effectively avoiding the muscle and joint strain problems caused by continuous repeated actions, and protecting the health of the operation personnel; the design of the fixed number of winding ensures the consistency of the thickness of each winding, and ensures that the biological samples such as serum are in a sterile state.
[0039] Specifically, the center line of the rotating member 4 and the center line of the fixing member 2 are located on the same axis, and the output shaft of the rotating member 4 is an L-shaped structure, thereby ensuring that the rotating member 4 drives the support rod to rotate around the outer periphery of the centrifugal tube 3.
[0040] Specifically, when the rotating member 4 rotates, the extension part of the L-shaped output shaft can drive the support rod (and the channel and the sealing film thereon) to rotate around the outer periphery of the centrifugal tube.
[0041] Around the film operation:
[0042] In the around the film process, the fixed member 2 is used to fix the centrifugal tube, and the rotating member 4 drives the support rod and the channel to rotate through the L-shaped output shaft. With the rotation, the sealing film is gradually wound on the outer periphery of the centrifugal tube to form a tight seal.
[0043] On the basis of the above embodiment, the top end of the fixed member 2 is provided with a counterbore, the inner wall of the counterbore is provided with a rubber layer or a spring clamp, the rubber layer or the spring clamp is in interference fit with the centrifugal tube 3, and the opening of the counterbore is provided with a guide structure which is a tapered guide opening or an arc-shaped guide plate.
[0044] Specifically, the inner wall of the counterbore is provided with a rubber layer or a spring clamp, and the present application preferably uses a rubber layer. Due to the excellent elasticity and wear resistance of the rubber layer, it can well adapt to the slight unevenness of the surface of the centrifugal tube 3, and form an interference fit with the centrifugal tube 3 through elastic deformation, to ensure the tightness and stability of the connection.
[0045] In order to further simplify the assembly process of the centrifugal tube 3 and improve the assembly efficiency, the opening of the counterbore is provided with a guide structure which can be a tapered guide opening or an arc-shaped guide plate. The function is to guide and position when the centrifugal tube 3 is inserted into the counterbore, so that the centrifugal tube 3 can smoothly enter the counterbore and form an interference fit with the rubber layer or the spring clamp. The present application preferably uses a tapered guide opening.
[0046] That is, the height of the channel is slightly larger than the width of the sealing film, which can ensure that the sealing film moves freely and unobstructed in the channel, thereby smoothly completing the winding process.
[0047] On the basis of the above embodiment, the support rod 5 is connected with the output shaft of the rotating member 4 through a position adjusting member, which can adjust the height difference and spacing between the channel and the centrifugal tube 3. The position adjusting member includes a horizontal telescopic rod and a vertical telescopic rod. The head end of the horizontal telescopic rod is connected to the output shaft of the rotating member 4, the tail end is connected to the head end of the vertical telescopic rod, and the tail end of the vertical telescopic rod is connected to the top end of the support rod 5. The above horizontal telescopic rod and vertical telescopic rod are both existing mature technologies and have self-locking function.
[0048] That is, the use of the horizontal telescopic rod and the vertical telescopic rod can adjust the height difference and spacing between the channel and the centrifugal tube. It is very important to adapt to centrifugal tubes of different heights and sealing films of different thicknesses, which can ensure that the sealing film is tightly and uniformly wound on the centrifugal tube.
[0049] The self-locking function of the horizontal telescopic rod and the vertical telescopic rod means that after the position is adjusted, it can be firmly locked at the required position and will not move due to external factors (such as vibration, gravity, etc.).
[0050] On the basis of the above embodiment, the rotating member 4 is a rotary motor, and the workbench 1 further comprises a waste collecting box, which is arranged on the side of the base 11.
[0051] Specifically, the control end of the rotary motor has a function of presetting the number of rotation circles. After the start control switch 7 is started, the rotary motor will rotate according to the preset number of rotation circles and automatically stop after reaching the specified number of circles, ensuring the stability and consistency of each film winding operation.
[0052] The arrangement of the waste collecting box enables the waste generated in the film winding process to be conveniently collected, avoiding the scattering and accumulation of the waste, thereby maintaining the neatness and hygiene of the workbench.
[0053] It should be noted that in the present specification, relational terms such as first and second are used merely to distinguish one entity from another entity, and do not necessarily require or imply that there is any such actual relationship or order between these entities.
[0054] The principle and implementation mode of the present application are described by using specific examples in the present specification, and the above embodiment is only used to help understand the method and core idea of the present application. It should be pointed out that for ordinary skilled persons in the art, without departing from the principle of the present application, the present application can be improved and modified in several ways, and these improvements and modifications also fall within the protection scope of the claims of the present application.
Claims
1. A centrifuge tube around film device, characterized by, The utility model relates to a centrifugal tube fixing device, and relates to the technical field of centrifugal tube fixing device. The utility model discloses a centrifugal tube fixing device, which comprises a workbench (1), a fixing part (2) and a rotating part (4). The workbench (1) comprises a base (11), a top plate (12) and a support plate (13), and the top plate (12) is arranged directly above the base (11) through the support plate (13). The fixing part (2) is detachably connected to the upper end of the base (11), and the fixing part (2) is used for fixing a centrifugal tube (3). The rotating part (4) is fixedly arranged on the top plate (12), and the output shaft of the rotating part (4) is connected to a support rod (5).
2. A centrifuge tube wrap apparatus as defined in claim 1, wherein, The support rod (5) is provided with a through channel in a transverse direction, and the through channel is directed towards the opening edge of the centrifugal tube (3).
3. A centrifuge tube wrap apparatus as defined in claim 2, wherein, The side of the support rod (5) away from the centrifugal tube (3) is provided with a placing cylinder (6) for storing a sealing film.
4. The film-winding device for centrifuge tubes according to claim 1, wherein The placing cylinder (6) is provided with an opening connected to the through channel, so that the end of the sealing film can pass through the through channel.
5. The film-winding device for centrifuge tubes according to claim 1, wherein A control switch (7) is arranged on the base (11) and used for controlling the start and stop of the rotating part (4).
6. A centrifuge tube wrap apparatus as defined in claim 5, wherein, The top end of the fixing part (2) is provided with a counterbore, and the inner wall of the counterbore is provided with a rubber layer or a spring clamp.
7. The film-winding device for centrifuge tubes according to claim 1, wherein The rubber layer or the spring clamp is in interference fit with the centrifugal tube (3).
8. The film-winding device for centrifuge tubes according to claim 1, wherein The opening of the counterbore is provided with a guide structure, which is a conical guide opening or an arc-shaped guide plate. The height of the through channel is greater than the width of the sealing film. The support rod (5) is connected to the output shaft of the rotating part (4) through a position adjusting part. The position adjusting part can adjust the height difference and the spacing between the through channel and the centrifugal tube (3). The position adjusting part comprises a horizontal telescopic rod and a vertical telescopic rod. The first end of the horizontal telescopic rod is connected to the output shaft of the rotating part (4), and the tail end is connected to the first end of the vertical telescopic rod. The tail end of the vertical telescopic rod is connected to the top end of the support rod (5). The rotating part (4) is a rotary motor. The workbench (1) further comprises a waste collecting box arranged on the side of the base (11).