Fragmented flower basket double-layer conveying mechanism
By adopting a parallel conveyor line structure and automated components in the fragment basket conveying system, automated material transfer and lateral transmission are achieved, solving the problems of large space occupation and manual safety hazards, and improving transmission efficiency and safety.
Patent Information
- Application Number
- CN202520197361.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-07
AI Technical Summary
Existing fragmented flower basket conveying systems occupy a large space, have low transmission efficiency, and pose safety hazards to personnel.
The upper and lower conveyor lines are arranged side by side in the vertical direction, combined with the operation lifting component and the basket lifting component to realize automated material transfer and vertical displacement. A buffer workstation is added by adopting a horizontal transmission method to realize mechanized automatic processing.
It optimizes space utilization, reduces floor space, increases storage capacity and production efficiency, completely eliminates the need for manual handling, and enhances safety.
Smart Images

Figure CN223673699U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to conveying mechanism technical field especially relates to a fragment flower basket double -deck conveying mechanism. BACKGROUND
[0002] In the solar photovoltaic industry, the conveying process of the fragment flower basket plays a vital role, and its accurate execution is directly related to the quality level and energy conversion efficiency of the solar cell, which constitutes a key control point to ensure the quality of finished products. Specifically, the fragment flower basket conveying mechanism involves effectively transferring the flower basket with size deviation, shape defect or substandard quality, etc. identified by the front-end visual detection device (i.e. the blanking camera) to the manual removal workstation, so as to ensure that the final product meets the established quality standards.
[0003] The traditional fragment flower basket conveying system is composed of two parallel configured conveying belts, in which the flower basket is arranged in a longitudinal posture, and its extension direction is consistent with the conveying direction. The system drives the chain to rotate by a speed regulation motor to realize the continuous transmission of the flower basket. When the flower basket reaches the end of the conveying direction, the operator needs to manually pick out the fragments in it, and after the processing is completed, the operator manually carries the flower basket full of fragments to the return conveying belt to return to the starting point, and then the sorting mechanical arm grabs and moves it to the next production link. This system is favored for its intuitive structure, convenient operation and cost-effective features. However, its limitations are also obvious: first, the design of two conveying belts significantly increases the floor space; second, due to the longitudinal arrangement of the flower basket transmission mode, the number of simultaneously conveyed flower baskets is limited, which affects the overall transmission efficiency. More importantly, after removal, the operator needs to manually carry the flower basket full of fragments to the return conveying belt, which not only has a high labor intensity, but also may cause safety accidents due to improper operation, posing a potential threat to the safety of the operator. SUMMARY
[0004] The technical problem to be solved by the utility model is that the existing technology has the problems of large space occupation, low transmission efficiency and manual safety hazards. The utility model provides a fragment flower basket double -deck conveying mechanism, which has the effects of occupying less floor space and having more buffer stations without the need for manual carrying.
[0005] The technical solution adopted by the utility model to solve its technical problem is: a fragment flower basket double -deck conveying mechanism, comprising:
[0006] An upper conveying line, two ends of the upper conveying line are an upper feeding end and an upper discharging end respectively, and the upper conveying line is used for continuously conveying the flower basket to be removed from fragments from the upper feeding end to the upper discharging end along a predetermined direction;
[0007] A lower conveying line, two ends of the lower conveying line are a lower feeding end and a lower discharging end respectively, the lower conveying line is used for continuously conveying the flower basket after the scrap is removed from the lower feeding end to the lower discharging end, the upper conveying line and the lower conveying line are arranged in parallel along the vertical direction, and the conveying direction of the upper conveying line is opposite to that of the lower conveying line;
[0008] A work lifting assembly arranged between the upper discharging end and the lower feeding end and used for transferring the flower basket after the scrap is removed from the upper discharging end to the lower feeding end;
[0009] A flower basket lifting assembly arranged on one side of the lower discharging end and used for lifting the flower basket after the scrap is removed from the lower discharging end to a preset height.
[0010] The specific technical effect is that the upper conveying line and the lower conveying line are arranged side by side in the vertical direction, realizing automatic material transfer from the upper discharging end to the lower feeding end, through the integrated work lifting assembly, manual work can not only directly perform the scrap removal work on the conveying line, but also effectively vertically displace the flower basket after the scrap removal is completed, and then the flower basket after the treatment is lifted from the lower discharging end to the specified height by the flower basket lifting assembly, so as to be accurately grabbed and conveyed to the subsequent production link by the sorting robot, the design adopts a double-layer structure layout, which not only ensures the smoothness of the entire material conveying process, but also significantly optimizes the space utilization and reduces the floor area; and the flower basket adopts a horizontal transmission mode, so that the upper and lower conveying lines can flexibly configure more buffer workstations, thereby greatly improving the storage capacity of the scrap flower basket, in addition, the series of operations from scrap removal to flower basket conveying are all realized by mechanical automatic processing, completely abandoning the need for manual handling, which not only greatly enhances the safety of the work process, but also improves the production efficiency.
[0011] Further, the upper conveying line comprises:
[0012] An upper rack, one upper synchronous wheel is arranged at each end of the upper rack, and the two upper synchronous wheels are drivingly connected through an upper synchronous belt, and the flower basket to be removed scrap is placed on the upper synchronous belt for conveying;
[0013] An upper driving assembly installed on the upper rack and used for driving the upper synchronous belt to drive;
[0014] A plurality of upper buffer assemblies arranged in sequence on the upper rack along the conveying direction and used for buffering the flower basket to be removed scrap, each upper buffer assembly comprises an upper induction photoelectric and an upper blocking cylinder, the upper induction photoelectric is arranged on the upper rack through an upper induction bracket, and the upper blocking cylinder is arranged on the upper rack through an upper cylinder bracket;
[0015] An upper guiding assembly includes an upper guiding support plate and an upper guiding column arranged on the upper guiding support plate in a conveying direction, the upper guiding column being used to guide the flower basket with the scrap to be removed to be conveyed in a preset direction.
[0016] Further, the upper driving assembly includes:
[0017] An upper fixed plate arranged on the upper rack;
[0018] An upper reduction motor arranged on the upper fixed plate;
[0019] An upper driving shaft connected with an output end of the upper reduction motor;
[0020] An upper driven shaft arranged on the upper fixed plate, the upper driven shaft being in transmission connection with the upper driving shaft via an upper transmission belt, the upper transmission belt being in abutment with the upper synchronous belt and being used to drive the upper synchronous belt to be in transmission.
[0021] Further, the lower conveying line includes:
[0022] A lower rack, two ends of the lower rack each being provided with a lower synchronous wheel, the two lower synchronous wheels being in transmission connection via a lower synchronous belt, the flower basket after the scrap is removed being placed on the lower synchronous belt to be conveyed;
[0023] A lower driving assembly mounted on the lower rack and being used to drive the lower synchronous belt to be in transmission;
[0024] A plurality of lower buffer assemblies arranged on the lower rack in sequence in the conveying direction and being used to buffer the flower basket after the scrap is removed, each of the lower buffer assemblies including a lower inductive photoelectric and a lower blocking air cylinder, the lower inductive photoelectric being arranged on the lower rack via a lower inductive photoelectric bracket, the lower blocking air cylinder being arranged on the lower rack via a lower air cylinder bracket;
[0025] A lower guiding assembly including a lower guiding support plate and a lower guiding column arranged on the lower guiding support plate in the conveying direction, the lower guiding column being used to guide the flower basket after the scrap is removed to be conveyed in the preset direction.
[0026] Further, the lower driving assembly includes:
[0027] A lower fixed plate arranged on the lower rack;
[0028] A lower reduction motor arranged on the lower fixed plate;
[0029] Lower driving shaft, connected with the output end of the lower reduction motor;
[0030] Lower driven shaft, provided on the lower fixed plate, in transmission connection with the lower driving shaft via a lower transmission belt, abutting against the lower synchronous belt and used to drive the lower synchronous belt to transmit power.
[0031] Further, the working lifting assembly comprises:
[0032] First servo motor, first driving shaft and first driven shaft, the first driving shaft being connected with the output end of the first servo motor via a shaft coupling, the first driving shaft and the first driven shaft being in transmission connection via a first synchronous belt;
[0033] Guide assembly, comprising an upper support seat, a lower support seat and a guide shaft arranged in the vertical direction, the two ends of the guide shaft being connected with the upper support seat and the lower support seat respectively, a linear bearing being sleeved on the guide shaft, a lifting bottom plate being installed on the linear bearing, the lifting bottom plate being installed on the first synchronous belt via a first toothed plate fixed plate, the first synchronous belt being in transmission to drive the lifting bottom plate to ascend and descend along the guide shaft;
[0034] Transverse conveying line, arranged on the lifting bottom plate, the conveying direction of the transverse conveying line being the same as that of the lower conveying line.
[0035] Further, the first servo motor is installed on a reduction machine bottom plate, the first driving shaft is installed on a lower bearing seat, the first driven shaft is installed on the upper support seat via an upper bearing seat, the lower end of the guide shaft is sleeved with a buffer column, one side of the upper support seat and the lower support seat is provided with a slot-shaped photoelectric sensor, and the lifting bottom plate is provided with a sensing sheet matched with the slot-shaped photoelectric sensor.
[0036] Further, the transverse conveying line comprises:
[0037] Transverse reduction machine, arranged on the lifting bottom plate;
[0038] Conveying support plate, arranged on the lifting bottom plate, the two ends of the conveying support plate being rotatably provided with a conveying driving shaft and a conveying driven shaft, the conveying driving shaft and the conveying driven shaft being in transmission connection via a first conveying synchronous belt, the conveying driving shaft and the output shaft of the transverse reduction machine being in transmission connection via a second conveying synchronous belt, and the conveying support plate being provided with a fragment receiving plate.
[0039] Further, the flower basket lifting assembly comprises:
[0040] The lifting frame is provided with a linear slide rail extending in a vertical direction, and a sliding block is installed on the linear slide rail;
[0041] A second servo motor is installed on the lifting frame through a motor support plate, a second driving shaft is connected to an output end of the second servo motor, and the second driving shaft and a second driven shaft are drivingly connected through a second synchronous belt;
[0042] A flower basket lifting plate is installed on the second synchronous belt through a second tooth plate fixing plate, and the flower basket lifting plate is slidingly connected to the linear slide rail through the sliding block.
[0043] Further, one limiting post is arranged at each end of the linear slide rail, and a limiting block for limiting the flower basket is arranged on each side of the flower basket lifting plate, and one proximity switch is arranged on one limiting block.
[0044] Compared with the prior art, the utility model has the beneficial effects that:
[0045] (1) The upper conveying line and the lower conveying line are arranged side by side in the vertical direction, automatic material transfer is realized from the upper discharge end to the lower feeding end, through the integrated operation lifting assembly, manual work can not only be directly carried out on the conveying line, but also the flower basket on which the fragment removal is completed can be effectively vertically displaced, then the flower basket after processing is lifted from the lower discharge end to a specified height by the flower basket lifting assembly, the sorting robot can accurately grasp and convey to the subsequent production link, the design adopts a double-layer structure layout, which not only ensures smoothness of the entire material conveying process, but also significantly optimizes the space utilization and reduces the floor area.
[0046] (2) The flower basket adopts a horizontal transmission mode, so that the upper and lower two conveying lines can flexibly configure more buffer workstations, thereby greatly improving the storage capacity of the fragment flower basket.
[0047] (3) The series operation from fragment removal to flower basket conveying is realized by mechanical automatic processing, and the need for manual handling is completely abandoned, which not only greatly enhances the safety of the operation process, but also improves the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0048] The utility model will be further described below in combination with the drawings and examples.
[0049] Figure 1 It is a structure schematic view of a fragment flower basket double-layer conveying mechanism of the utility model;
[0050] Figure 2Part structure assembly schematic view of the double-layer conveying mechanism of the broken piece flower basket of the utility model;
[0051] Figure 3 Structure schematic view of the upper conveying line of the utility model;
[0052] Figure 4 Structure schematic view of the lower conveying line of the utility model;
[0053] Figure 5 Structure schematic view of the operation lifting assembly of the utility model;
[0054] Figure 6 Structure schematic view of the flower basket lifting assembly of the utility model.
[0055] In the figure: 1, upper conveying line; 101, upper feeding end; 102, upper discharging end; 103, upper synchronous wheel; 104, upper synchronous belt; 105, upper induction photoelectric; 106, upper blocking air cylinder; 107, upper inductor support; 108, upper air cylinder support; 109, upper guide support sheet metal; 110, upper guide column; 111, upper fixed plate; 112, upper rack; 113, upper speed reducer motor; 114, upper driving shaft; 115, upper driven shaft; 116, upper transmission belt;
[0056] 2, lower conveying line; 201, lower feeding end; 202, lower discharging end; 203, lower synchronous wheel; 204, lower synchronous belt; 205, lower induction photoelectric; 206, lower blocking air cylinder; 207, lower inductor support; 208, lower air cylinder support; 209, lower guide support sheet metal; 210, lower guide column; 211, lower fixed plate; 212, lower rack; 213, lower speed reducer motor; 214, lower driving shaft; 215, lower driven shaft; 216, lower transmission belt;
[0057] 3, operation lifting assembly; 301, first servo motor; 302, first driving shaft; 303, first driven shaft; 304, coupling; 305, first synchronous belt; 306, upper support seat; 307, lower support seat; 308, guide shaft; 309, linear bearing; 310, lifting bottom plate; 311, first toothed plate fixed plate; 312, transverse conveying line; 313, speed reducer bottom plate; 314, lower bearing seat; 315, upper bearing seat; 316, buffer column; 317, slot-shaped photoelectric induction; 318, inductor sheet; 3121, transverse speed reducer; 3122, conveying support plate; 3123, conveying driving shaft; 3124, conveying driven shaft; 3125, first conveying synchronous belt; 3126, second conveying synchronous belt; 3127, broken piece receiving plate;
[0058] 4, flower basket lifting assembly; 401, lifting frame; 402, linear slide rail; 403, sliding block; 404, second servo motor; 405, second driving shaft; 406, second driven shaft; 407, motor support plate; 408, second synchronous belt; 409, flower basket lifting plate; 410, second toothed plate fixing plate; 411, limiting column; 412, limiting block; 413, flower basket proximity switch;
[0059] 5, rack. DETAILED DESCRIPTION
[0060] The utility model will be explained in further detail in combination with the drawings. These drawings are all simplified schematic diagrams, and only schematically show the basic structure of the utility model, so they only show the structure related to the utility model.
[0061] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, so it cannot be understood as a limitation on the utility model. In addition, the features limited as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0062] In the description of the utility model, it is explained that, unless otherwise specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0063] As Figures 1 to 6The utility model discloses a kind of double-layer conveying mechanisms of scrap basket, including upper conveying line 1, lower conveying line 2, operation lifting assembly 3 and basket lifting assembly 4, the both ends of upper conveying line 1 are respectively upper feeding end 101 and upper discharge end 102, upper conveying line 1 is used for continuously conveying the basket to be removed scrap from upper feeding end 101 to upper discharge end 102 along preset direction;The both ends of lower conveying line 2 are respectively lower feeding end 201 and lower discharge end 202, lower conveying line 2 is used for continuously conveying the basket after removing scrap from lower feeding end 201 to lower discharge end 202, upper conveying line 1 and lower conveying line 2 are arranged in parallel along up-down direction, and the conveying direction of upper conveying line 1 and lower conveying line 2 is opposite;Operation lifting assembly 3 is arranged between upper discharge end 102 and lower feeding end 201, and is used for transferring the basket after removing scrap from upper discharge end 102 to lower feeding end 201;Basket lifting assembly 4 is arranged at one side of lower discharge end 202, and is used to lift the basket after removing scrap from lower discharge end 202 to preset height.
[0064] Therefore: upper conveying line 1 and lower conveying line 2 are arranged side by side in vertical direction, realizing automatic material transfer from upper discharge end 102 to lower feeding end 201, through integrated operation lifting assembly 3, manual work not only can directly remove scrap on conveying line, but also can effectively vertically displace basket after removing scrap, then use basket lifting assembly 4 to lift processed basket from lower discharge end 202 to specified height, for accurate grabbing and conveying to subsequent production link by sorting robot, this design adopts double-layer structure layout, not only ensures smooth material conveying process, but also significantly optimizes space utilization, reduces floor area; And basket uses horizontal transmission mode, so that upper and lower two conveying lines can flexibly configure more buffer workstations, thereby greatly improving the storage capacity of scrap basket, in addition, the series operation from scrap removal to basket conveying is realized mechanical automatic processing, completely abandoning the need for manual handling, not only greatly enhances the safety of operation process, but also improves production efficiency.
[0065] In the embodiment, further comprising: rack 5, upper conveying line 1, lower conveying line 2, operation lifting assembly 3 and basket lifting assembly 4 are arranged in rack 5.
[0066] In the embodiment, upper conveying line 1 includes:
[0067] Upper rack 112, the both ends of upper rack 112 are each provided with an upper synchronous wheel 103, and the two upper synchronous wheels 103 are drivingly connected via an upper synchronous belt 104, and the basket to be removed scrap is placed on the upper synchronous belt 104 for conveying;
[0068] An upper driving assembly is mounted on the upper rack 112 and used to drive the upper synchronous belt 104 to transmit power.
[0069] A plurality of upper buffer assemblies are arranged on the upper rack 112 in sequence along the conveying direction and used to buffer the flower baskets to be removed from the fragments, each of the upper buffer assemblies comprises an upper inductive photoelectric sensor 105 and an upper blocking pneumatic cylinder 106, the upper inductive photoelectric sensor 105 is arranged on the upper rack 112 through an upper inductive sensor support 107, and the upper blocking pneumatic cylinder 106 is arranged on the upper rack 112 through an upper pneumatic cylinder support 108.
[0070] An upper guiding assembly comprises an upper guiding support plate 109 and an upper guiding column 110 arranged on the upper guiding support plate 109 along the conveying direction, the upper guiding column 110 is used to guide the flower baskets to be removed from the fragments to convey along a preset direction.
[0071] In the embodiment, the upper driving assembly comprises:
[0072] An upper fixed plate 111 is arranged on the upper rack 112.
[0073] An upper reduction motor 113 is arranged on the upper fixed plate 111.
[0074] An upper driving shaft 114 is connected with an output end of the upper reduction motor 113.
[0075] An upper driven shaft 115 is arranged on the upper fixed plate 111, the upper driven shaft 115 is in driving connection with the upper driving shaft 114 through an upper driving belt 116, the upper driving belt 116 abuts against the upper synchronous belt 104 and is used to drive the upper synchronous belt 104 to transmit power.
[0076] In the embodiment, the lower conveying line 2 comprises:
[0077] A lower rack 212 is provided with a lower synchronous pulley 203 at each end, and the two lower synchronous pulleys 203 are in driving connection through a lower synchronous belt 204, the flower baskets removed from the fragments are placed on the lower synchronous belt 204 to be conveyed.
[0078] A lower driving assembly is mounted on the lower rack 212 and used to drive the lower synchronous belt 204 to transmit power.
[0079] A plurality of lower buffer assemblies are arranged on the lower rack 212 in sequence along the conveying direction and used for buffering the flower baskets after the removal of the debris, each of the lower buffer assemblies comprising a lower inductive photoelectric sensor 205 and a lower blocking pneumatic cylinder 206, the lower inductive photoelectric sensor 205 being arranged on the lower rack 212 through a lower inductor support 207, and the lower blocking pneumatic cylinder 206 being arranged on the lower rack 212 through a lower pneumatic cylinder support 208;
[0080] A lower guide assembly comprising a lower guide support plate 209 and a lower guide column 210 arranged on the lower guide support plate 209 along the conveying direction, the lower guide column 210 being used for guiding the flower baskets after the removal of the debris to be conveyed along a preset direction.
[0081] In the embodiment, the lower driving assembly comprises:
[0082] A lower fixed plate 211 arranged on the lower rack 212;
[0083] A lower reduction motor 213 arranged on the lower fixed plate 211;
[0084] A lower driving shaft 214 connected with the output end of the lower reduction motor 213;
[0085] A lower driven shaft 215 arranged on the lower fixed plate 211, the lower driven shaft 215 being in transmission connection with the lower driving shaft 214 via a lower transmission belt 216, the lower transmission belt 216 abutting against the lower synchronous belt 204 and used for driving the lower synchronous belt 204 to be in transmission.
[0086] In the embodiment, the operation lifting assembly 3 comprises:
[0087] A first servo motor 301, a first driving shaft 302 and a first driven shaft 303, the first driving shaft 302 being connected with the output end of the first servo motor 301 through a coupling 304, and the first driving shaft 302 and the first driven shaft 303 being in transmission connection through a first synchronous belt 305;
[0088] A guide assembly comprising an upper support seat 306, a lower support seat 307 and a guide shaft 308 arranged in the vertical direction, both ends of the guide shaft 308 being connected with the upper support seat 306 and the lower support seat 307 respectively, a linear bearing 309 being sleeved on the guide shaft 308, and a lifting bottom plate 310 being installed on the linear bearing 309, the lifting bottom plate 310 being installed on the first synchronous belt 305 through a first toothed plate fixing plate 311, the first synchronous belt 305 being in transmission to drive the lifting bottom plate 310 to ascend and descend along the guide shaft 308;
[0089] The horizontal conveying line 312 is arranged on the lifting base plate 310 and has the same conveying direction as the lower conveying line 2.
[0090] In the embodiment, the first servo motor 301 is arranged on the reducer base plate 313, the first driving shaft 302 is arranged on the lower bearing seat 314, the first driven shaft 303 is arranged on the upper support seat 306 through the upper bearing seat 315, the lower end of the guide shaft 308 is sleeved with a buffer column 316, the buffer column 316 buffers the lifting base plate 310, one side of the upper support seat 306 and the lower support seat 307 is provided with a slot-shaped photoelectric sensor 317, the lifting base plate 310 is provided with a sensing sheet 318 matched with the slot-shaped photoelectric sensor 317, and the slot-shaped photoelectric sensor 317 and the sensing sheet 318 can be matched to achieve the in-place sensing effect.
[0091] In the embodiment, the horizontal conveying line 312 includes:
[0092] The horizontal conveying reducer 3121 is arranged on the lifting base plate 310;
[0093] The conveying support plate 3122 is arranged on the lifting base plate 310, both ends of the conveying support plate 3122 are rotatably provided with a conveying driving shaft 3123 and a conveying driven shaft 3124, the conveying driving shaft 3123 and the conveying driven shaft 3124 are transmissionally connected through a first conveying synchronous belt 3125, the conveying driving shaft 3123 and the output shaft of the horizontal conveying reducer 3121 are transmissionally connected through a second conveying synchronous belt 3126, and the conveying support plate 3122 is provided with a broken piece receiving plate 3127 for receiving the broken pieces dropped by the artificial in the process of removing the broken pieces.
[0094] In the embodiment, the flower basket lifting assembly 4 includes:
[0095] The lifting frame 401 is provided with a linear sliding rail 402 extending in the vertical direction, and a sliding block 403 is slidingly arranged on the linear sliding rail 402;
[0096] The second servo motor 404, the second driving shaft 405 and the second driven shaft 406, the second servo motor 404 is arranged on the lifting frame 401 through a motor support plate 407, the second driving shaft 405 is connected to the output end of the second servo motor 404, and the second driving shaft 405 and the second driven shaft 406 are transmissionally connected through a second synchronous belt 408;
[0097] The flower basket lifting plate 409 is arranged on the second synchronous belt 408 through a second tooth plate fixing plate 410, and the flower basket lifting plate 409 is slidingly connected with the linear sliding rail 402 through the sliding block 403.
[0098] In the embodiment, the straight slide rail 402 is provided with a limiting column 411 at both ends, which limits the flower basket lifting plate 409, and the flower basket lifting plate 409 is provided with a limiting block 412 for limiting the flower basket on both sides, one of which is provided with a flower basket proximity switch 413.
[0099] In the embodiment, the transverse conveying line 312 is also provided with a proximity switch, when the flower basket is conveyed to the transverse conveying line 312, the proximity switch detects the flower basket, and then the lifting bottom plate 310 is raised to facilitate manual removal of the debris.
[0100] The working process of the utility model is as follows:
[0101] The sorting manipulator grasps the flower basket with debris determined by the front camera to the upper feeding end 101 of the upper conveying line 1, the upper reduction motor 113 drives the upper transmission belt 116 to move, and then drives the upper synchronous belt 104 to transmit, and the flower basket with debris to be removed is conveyed to the upper discharge end 102 (it should be noted that the upper rack 112 is provided with a plurality of upper buffer assemblies, so that a plurality of flower baskets with debris to be removed can be buffered to prevent the flower baskets from being on the upper synchronous belt 104);
[0102] When the flower basket with debris to be removed is conveyed to the transverse conveying line 312, the proximity switch detects the flower basket, and then the lifting bottom plate 310 is raised, after the manual removal of the debris is completed, the manual switch control box is pressed, the first servo motor 301 is started, the first synchronous belt 305 is driven to transmit, the lifting bottom plate 310 connected with the first synchronous belt 305 is lowered along with the first synchronous belt 305, and then the lifting bottom plate 310 and the transverse conveying line 312 are moved downward along the guide shaft 308, and when the sensing piece 318 on the lifting bottom plate 310 is sensed by the groove-shaped photoelectric sensor 317 on the lower support base 307, it represents that the lowering is in place, at this time, the transverse reduction machine 3121 is started, the second conveying synchronous belt 3126 is driven to transmit, and then the first conveying synchronous belt 3125 is driven to transmit, and the flower basket after the debris is removed is conveyed from the transverse conveying line 312 to the lower feeding end 201 of the lower conveying line 2;
[0103] The lower reduction motor 213 drives the lower transmission belt 216 to move, and then drives the lower synchronous belt 204 to transmit, and the flower basket after the debris is removed is conveyed to the lower discharge end 202 (it should be noted that the lower rack 212 is provided with a plurality of lower buffer assemblies, so that a plurality of flower baskets after the debris is removed can be buffered to prevent the flower baskets from being on the lower synchronous belt 204);
[0104] When the basket after the debris is removed is conveyed to the basket lifting plate 409, the basket approaches the switch 413 to detect the basket, the basket lifting plate 409 performs the lifting action, the second servo motor 404 is started, the second synchronous belt 408 is driven, so that the basket lifting plate 409 installed on the second synchronous belt 408 can move along the linear slide rail 402 following the second synchronous belt 408, until being lifted to the specified height, so that the sorting robot can accurately grab and convey to the subsequent production section.
[0105] Compared with the prior art, the utility model has the beneficial effects that:
[0106] (1), the upper conveying line 1 and the lower conveying line 2 of the utility model are arranged side by side in the vertical direction, realize the automatic material transfer from the upper discharge end 102 to the lower feeding end 201, through the integrated operation lifting assembly 3, manual not only can directly carry out the debris removal work on the conveying line, but also can effectively carry out the vertical displacement of the basket after the debris removal, then utilize the basket lifting assembly 4, the basket after processing is lifted from the lower discharge end 202 to the specified height, so that the sorting robot can accurately grab and convey to the subsequent production link, this design adopts double-layer structure layout, not only ensure that the whole material conveying process is smooth and unobstructed, and significantly optimize the space utilization, reduce the occupied area;
[0107] (2), the basket adopts the horizontal transmission mode, so that the upper and lower two conveying lines can flexibly configure more buffer workstations, thereby greatly improving the storage capacity of the debris basket;
[0108] (3), the series operation from the debris removal to the basket conveying is realized mechanical automatic processing, completely abandon the demand of manual handling, not only greatly enhances the safety of the operation process, but also improves the production efficiency.
[0109] The above-mentioned ideal embodiments according to the utility model are inspired, through the above-mentioned description, relevant staff can make various changes and modifications without deviating from the technical idea of the utility model. The technical scope of the utility model is not limited to the contents in the specification, and the technical scope must be determined by the scope of claims.
Claims
1. A chip basket dual layer transport mechanism, comprising: The application relates to a flower basket removing device. The device comprises: an upper conveying line (1) having an upper feeding end (101) and an upper discharging end (102) and being used for continuously conveying flower baskets to be removed from the upper feeding end (101) to the upper discharging end (102) along a preset direction; a lower conveying line (2) having a lower feeding end (201) and a lower discharging end (202) and being used for continuously conveying the flower baskets removed from the lower feeding end (201) to the lower discharging end (202), wherein the upper conveying line (1) and the lower conveying line (2) are arranged in parallel along the up-down direction and the conveying directions of the upper conveying line (1) and the lower conveying line (2) are opposite; a work lifting assembly (3) arranged between the upper discharging end (102) and the lower feeding end (201) and being used for transferring the flower baskets removed from the upper discharging end (102) to the lower feeding end (201); and 2. A fragment basket dual layer delivery mechanism as in claim 1, wherein, a flower basket lifting assembly (4) arranged on one side of the lower discharging end (202) and being used for lifting the flower baskets removed from the lower discharging end (202) to a preset height. The upper conveying line (1) comprises: an upper rack (112) having an upper synchronous wheel (103) arranged at each end of the upper rack (112), wherein the two upper synchronous wheels (103) are drivingly connected through an upper synchronous belt (104) and the flower baskets to be removed are placed on the upper synchronous belt (104) for conveying; an upper driving assembly installed on the upper rack (112) and being used for driving the upper synchronous belt (104) to drive; a plurality of upper buffer assemblies arranged on the upper rack (112) in sequence along the conveying direction and being used for buffering the flower baskets to be removed, wherein each upper buffer assembly comprises an upper induction photoelectric sensor (105) arranged on the upper rack (112) through an upper induction sensor support (107) and an upper blocking cylinder (106) arranged on the upper rack (112) through an upper cylinder support (108); 3. A fragment basket dual layer delivery mechanism as in claim 2, wherein, an upper guide assembly comprising an upper guide support plate (109) and an upper guide column (110) arranged on the upper guide support plate (109) along the conveying direction, wherein the upper guide column (110) is used for guiding the flower baskets to be removed to convey along the preset direction. The upper driving assembly comprises: an upper fixed plate (111) arranged on the upper rack (112); an upper reduction motor (113) arranged on the upper fixed plate (111); an upper driving shaft (114) connected with the output end of the upper reduction motor (113). An upper driven shaft (115) is arranged on the upper fixed plate (111), the upper driven shaft (115) is in driving connection with the upper driving shaft (114) through an upper transmission belt (116), the upper transmission belt (116) is in abutment with the upper synchronous belt (104) and is used for driving the upper synchronous belt (104) to drive.
4. A fragment basket dual layer delivery mechanism as in claim 1, wherein, The lower conveying line (2) comprises: A lower rack (212) is provided with a lower synchronous wheel (203) at each end, and the two lower synchronous wheels (203) are in driving connection through a lower synchronous belt (204), and the flower basket after removing the debris is placed on the lower synchronous belt (204) for conveying; A lower driving assembly is installed on the lower rack (212) and is used for driving the lower synchronous belt (204) to drive; A plurality of lower cache assemblies are arranged in sequence on the lower rack (212) in the conveying direction and are used for caching the flower basket after removing the debris, each lower cache assembly comprises a lower induction photoelectric (205) and a lower blocking air cylinder (206), the lower induction photoelectric (205) is arranged on the lower rack (212) through a lower inductor support (207), and the lower blocking air cylinder (206) is arranged on the lower rack (212) through a lower air cylinder support (208); A lower guide assembly comprises a lower guide support plate (209) and a lower guide column (210) arranged on the lower guide support plate (209) in the conveying direction, and the lower guide column (210) is used for guiding the flower basket after removing the debris to convey in a predetermined direction.
5. A fragment basket dual layer delivery mechanism as in claim 4, wherein, The lower driving assembly comprises: A lower fixed plate (211) is arranged on the lower rack (212); A lower reduction motor (213) is arranged on the lower fixed plate (211); A lower driving shaft (214) is connected with the output end of the lower reduction motor (213); A lower driven shaft (215) is arranged on the lower fixed plate (211), the lower driven shaft (215) is in driving connection with the lower driving shaft (214) through a lower transmission belt (216), the lower transmission belt (216) is in abutment with the lower synchronous belt (204) and is used for driving the lower synchronous belt (204) to drive.
6. A fragment basket dual layer delivery mechanism as in claim 1, wherein, The operation lifting assembly (3) comprises: A first servo motor (301), a first driving shaft (302) and a first driven shaft (303), the first driving shaft (302) is connected to the output end of the first servo motor (301) through a shaft coupling (304), and the first driving shaft (302) and the first driven shaft (303) are in driving connection through a first synchronous belt (305); A guide assembly comprises an upper support base (306), a lower support base (307), and a guide shaft (308) arranged in a vertical direction, two ends of the guide shaft (308) are connected with the upper support base (306) and the lower support base (307) respectively, a linear bearing (309) is sleeved on the guide shaft (308), a lifting bottom plate (310) is installed on the linear bearing (309), the lifting bottom plate (310) is installed on the first synchronous belt (305) through a first toothed plate fixing plate (311), the first synchronous belt (305) is driven to drive the lifting bottom plate (310) to ascend and descend along the guide shaft (308); A horizontal conveying line (312) is arranged on the lifting bottom plate (310), and the horizontal conveying line (312) is the same as the conveying direction of the lower conveying line (2).
7. A debris basket dual layer delivery mechanism as in claim 6, wherein, The first servo motor (301) is installed on a speed reducer bottom plate (313), the first driving shaft (302) is installed on a lower bearing seat (314), the first driven shaft (303) is installed on the upper support base (306) through an upper bearing seat (315), the lower end of the guide shaft (308) is sleeved with a buffer column (316), one side of the upper support base (306) and the lower support base (307) is provided with a slot-shaped photoelectric sensor (317), and the lifting bottom plate (310) is provided with a sensing sheet (318) matched with the slot-shaped photoelectric sensor (317).
8. A debris basket dual layer delivery mechanism as in claim 6, wherein, The horizontal conveying line (312) comprises: A horizontal conveying speed reducer (3121) is arranged on the lifting bottom plate (310); A conveying support plate (3122) is arranged on the lifting bottom plate (310), two ends of the conveying support plate (3122) are rotatably provided with a conveying driving shaft (3123) and a conveying driven shaft (3124), the conveying driving shaft (3123) and the conveying driven shaft (3124) are drivingly connected through a first conveying synchronous belt (3125), the conveying driving shaft (3123) and the output shaft of the horizontal conveying speed reducer (3121) are drivingly connected through a second conveying synchronous belt (3126), and the conveying support plate (3122) is provided with a fragment receiving plate (3127).
9. A debris basket dual layer delivery mechanism as in claim 1, wherein, The flower basket lifting assembly (4) comprises: A lifting frame (401) is provided with a linear slide rail (402) extending in a vertical direction, and a sliding block (403) is slidingly installed on the linear slide rail (402); Second servo motor (404), second driving shaft (405) and second driven shaft (406), the second servo motor (404) is installed on the lifting frame (401) through the motor support plate (407), the second driving shaft (405) is connected on the output end of the second servo motor (404), the second driving shaft (405) and the second driven shaft (406) are drivenly connected through the second synchronous belt (408); Flower basket lifting plate (409), the flower basket lifting plate (409) is installed on the second synchronous belt (408) through the second toothed plate fixing plate (410), the flower basket lifting plate (409) is slidably connected with the linear sliding rail (402) through the sliding block (403).
10. A fragment basket dual layer delivery mechanism as in claim 9, wherein, The both ends of the linear sliding rail (402) are provided with a limiting column (411), and the both sides of the flower basket lifting plate (409) are provided with a limiting block (412) for limiting the flower basket, and one of the limiting blocks (412) is provided with a flower basket proximity switch (413).