Intelligent detection device
By adjusting the spacing of the placement blocks using an electric slide rail and servo motor of the intelligent detection device, and combining this with a protective device to safeguard the dial indicator, the problem of poor adaptability of traditional detection tables is solved. This enables efficient detection of shaft components of various specifications, reducing costs and improving efficiency.
Patent Information
- Application Number
- CN202520010427.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-03
AI Technical Summary
The fixed position of the placement blocks on traditional testing tables makes it difficult to adapt to shafts with smaller length specifications, which limits the use of testing equipment, increases machining costs, and reduces efficiency.
The device employs an intelligent detection system, including an electric slide rail, a servo motor, an adjustment device, and a protective device. The spacing between the placement blocks is adjusted by the electric slide rail and the servo motor, and the dial indicator is protected by the protective device, enabling the detection of the bending of various specifications of shaft components.
This improved the applicability and functionality of the testing equipment, reduced the cost of shaft processing, and increased processing efficiency and testing accuracy.
Smart Images
Figure CN223678359U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical processing technical field especially a kind of intelligent detection device. BACKGROUND
[0002] In the machining production process, in order to guarantee the quality and qualified rate of parts, corresponding detection inspection will be carried out, for example, in the machining process of shaft, its bending degree will be detected to ensure that it can be used normally.
[0003] Traditional shaft bending degree detection will be assisted to dial gauge, first, the shaft to be detected is placed in the placement groove of detection table, then the position of dial gauge is adjusted, so that its detection needle contacts the surface of shaft, then the equipment is started, the shaft is rotated, at this time, the pointer on dial gauge will be rotated to different numbers due to the bending degree of shaft surface, then the maximum and minimum values are recorded, and multiple positions of shaft are detected to ensure accuracy, but it is found in actual use that the placement block position on some detection tables is fixed, when the shaft with small length specification needs to be detected, it is difficult to adapt and place, so that the use of detection equipment appears limitation, the machining cost is increased, and the use effect and functionality of equipment are reduced. UTILITY MODEL CONTENT
[0004] The technical problem to be solved by the utility model is that the placement block position on some detection tables is fixed, when the shaft with small length specification needs to be detected, it is difficult to adapt and place, so that the use of detection equipment appears limitation, the machining cost is increased, and the use effect and functionality of equipment are reduced.
[0005] The utility model adopts the technical scheme in the technical problem is solved: a kind of intelligent detection device, including detection table, the surface of the detection table is fixedly connected with panel, the surface of the detection table is equipped with electric slide rail, the inner wall of the electric slide rail is provided with mounting bracket, the mounting bracket is installed with dial gauge on one side, the surface of the detection table is provided with driving motor, the surface of the detection table is fixedly connected with driving wheel, the driving motor is connected with driving wheel, the surface of the detection table is provided with adjusting device, the adjusting device includes two installation plates, two installation plates are fixedly connected with the surface of detection table respectively, the side of two installation plates close to each other is connected with screw rod through rotation, the opposite screw threads are formed in the both ends of screw rod, the both ends arc surfaces of screw rod are respectively connected with slider, the surface of the one side of slider is fixedly connected with placement block, the inner wall of the detection table is slidably connected with slider, the surface of the detection table is fixedly connected with servo motor, the output end of servo motor and the arc surface of screw rod are respectively fixedly connected with roller, the arc surface of roller is provided with conveyor belt.
[0006] The effect achieved by the above components is that the detection equipment can detect the bending degree of shafts of more length specifications when in use, improves the use effect and functionality of the detection equipment, further reduces the production cost in the shaft machining process, and improves the machining efficiency.
[0007] Preferably, the screw rod is fixedly connected with a bearing at both ends, the inner ring of the bearing is fixedly connected with the screw rod, and the outer ring of the bearing is fixedly connected with the inner wall of the mounting plate.
[0008] The effect achieved by the above components is that the screw rod is not prone to rotating wear when rotating on the mounting plate, so that the normal rotation of the screw rod is not prone to shaking, thereby better adjusting the distance between the two placement blocks.
[0009] Preferably, the surface of the detection table is fixedly connected with a stabilizing block, and the conveying belt is in surface-through sliding connection with the stabilizing block.
[0010] The effect achieved by the above components is that the conveying belt can be more stably assembled on the two rollers during operation through the arrangement of the stabilizing block, and is not prone to abnormal loosening and deflection, thereby ensuring the normal use of the adjusting device.
[0011] Preferably, the surface of the detection table is fixedly connected with a stabilizing rod, and the stabilizing rod is in rotational connection with the output end of the servo motor.
[0012] The effect achieved by the above components is that the output end of the servo motor can rotate more stably during operation through the arrangement of the stabilizing rod, and is not prone to shaking, thereby better driving the screw rod to operate.
[0013] Preferably, the surface of the dial gauge is provided with a protection device, the protection device comprises a rotating shaft frame, the rotating shaft frame is fixedly connected with the surface of the dial gauge, a protection plate is in rotational connection with the arc surface of the rotating shaft frame, a fixed block is fixedly connected with one side surface of the protection plate, a clamping frame is fixedly connected with the surface of the dial gauge, and the fixed block is clamped with the inner wall of the clamping frame.
[0014] The effect achieved by the above components is that the dial gauge of the detection equipment is not prone to being contacted and collided by other objects during idle storage, thereby preventing damage and abnormal use of the dial gauge, affecting the accuracy of the detection of the bending degree of the shaft in the later period, and improving the use effect of the detection equipment.
[0015] Preferably, a reinforcing sleeve is fixedly connected with the arc surface of the fixed block, and the reinforcing sleeve is a rubber sleeve.
[0016] The effect achieved by the above components is that the friction between the fixing block and the clamping frame is further increased by the reinforcing sleeve, so that the protective plate is more stably shielded at the position of the dial plate of the dial gauge, and the use effect of the protective plate is improved.
[0017] Preferably, the surface of the protective plate is fixedly connected with an operation block, and the surface of the operation block is provided with a plurality of protective protrusions.
[0018] The effect achieved by the above components is that the protective plate is more convenient and fast to turn over, so that the dial gauge is better protected, and the use effect of the protective device is improved.
[0019] Preferably, the inside of the panel is provided with a control module and a display module, and the control module is electrically connected with a transmission module.
[0020] The effect achieved by the above components is that when the bending degree of the shaft is detected by using the detection equipment, the length specification of the shaft is detected according to the need, the panel is operated, the detection equipment is set, the set information is transmitted to the control module, the control module processes and classifies the information, and then the transmission module transmits the respective instruction information to the driving motor, the electric sliding rail and the servo motor.
[0021] The beneficial effects of the utility model are:
[0022] The detection equipment can detect the bending degree of shafts of more length specifications, improve the use effect and functionality of the detection equipment, further reduce the production cost in the shaft machining process, and improve the machining efficiency of the workpiece. BRIEF DESCRIPTION OF DRAWINGS
[0023] The utility model is further described below in combination with the drawings and examples.
[0024] Figure 1 is the structure schematic diagram of the utility model;
[0025] Figure 2 is the structure schematic diagram of the adjusting device of the utility model;
[0026] Figure 3 is the side structure schematic diagram of the utility model Figure 2 ;
[0027] Figure 4 is the structure schematic diagram of the protective device of the utility model;
[0028] Figure 5 is the system flow chart of the equipment used by the utility model.
[0029] Legend: 1, detection platform; 2, panel; 3, electric sliding rail; 4, mounting bracket; 5, dial indicator; 6, drive motor; 7, drive wheel; 8, adjusting device; 81, mounting plate; 82, screw rod; 83, sliding block; 84, placing block; 85, servo motor; 86, roller; 87, conveyor belt; 88, bearing; 89, stabilizing block; 810, stabilizing rod; 9, protection device; 91, rotating shaft bracket; 92, protection plate; 93, fixed block; 94, clamping frame; 95, reinforcing sleeve; 96, operating block. DETAILED DESCRIPTION
[0030] The utility model will be explained in further detail in combination with the drawings. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the utility model in a schematic manner, so they only show the structure related to the utility model.
[0031] In the description of the utility model, it should be pointed out that, unless otherwise explicitly specified and limited, the terms "connected" and "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0032] Figure 1 The utility model discloses an intelligent detection device, including detection platform 1, the surface fixed connection of detection platform 1 has panel 2, the surface of detection platform 1 is set with electric sliding rail 3, the inner wall of electric sliding rail 3 is provided with mounting bracket 4, and the one side mounting of mounting bracket 4 is provided with dial indicator 5, and the surface of detection platform 1 is provided with drive motor 6, and the surface fixed connection of detection platform 1 has drive wheel 7, and drive motor 6 is connected with drive wheel 7, and the surface of detection platform 1 is provided with adjusting device 8, and the surface of dial indicator 5 is provided with protection device 9.
[0033] Figure 1 、 Figure 2 and Figure 3The adjusting device 8 shown comprises two mounting plates 81, which are respectively fixedly connected with the surface of the detection table 1, and one side of the two mounting plates 81 close to each other is penetrated by a threaded rod 82, opposite threads are formed in the two ends of the threaded rod 82, and a sliding block 83 is threadedly connected to the arc surface of the two ends of the threaded rod 82, respectively, one side surface of the sliding block 83 is fixedly connected with a placing block 84, the sliding block 83 is slidingly connected with the inner wall of the detection table 1, the surface of the detection table 1 is fixedly connected with a servo motor 85, a roller 86 is fixedly connected to the arc surface of the output end of the servo motor 85, respectively, and the arc surface of the roller 86 is provided with a conveyor belt 87, when the detection equipment is used to detect the bending degree of the shaft, first, the panel 2 on the detection table 1 is operated, then the servo motor 85 is started according to the length specification of the shaft, the output end of the servo motor 85 rotates, then drives the roller 86 on the output end to rotate, because the threaded rod 82 on the mounting plate 81 is connected with the servo motor 85 through the roller 86 and the conveyor belt 87, so the threaded rod 82 rotates, because of the sliding limiting effect of the inner wall of the detection table 1 on the sliding block 83, the placing blocks 84 at the two ends of the threaded rod 82 approach each other under the driving of the threaded rod 82, until the spacing is adapted to the use of the detected shaft, then the shaft is placed in the inner wall of the two placing tables, and at the same time, the driving wheel 7 on the detection table 1 is contacted, then the height of the dial gauge 5 on the mounting frame 4 is adjusted, the detection needle of the dial gauge 5 is in contact with the arc surface of the shaft, then the driving motor 6 is started and drives the rotation of the driving wheel 7, so that the shaft rotates and the dial gauge 5 detects it, at the same time, the electric sliding rail 3 drives the dial gauge 5 on the mounting frame 4 to contact the shaft at multiple positions, to ensure the accuracy of detection, finally, the detection data is displayed on the display screen of the panel 2, at this time, when the detection equipment is used, more length specifications of the shaft can be detected, the use effect and functionality of the detection equipment are improved, the production cost in the shaft machining process is further reduced, and the machining efficiency is improved.
[0034] Figure 1 、 Figure 2 and Figure 3 The threaded rod 82 is fixedly connected with a bearing 88 at the two ends, respectively, the inner ring of the bearing 88 is fixedly connected with the threaded rod 82, and the outer ring of the bearing 88 is fixedly connected with the inner wall of the mounting plate 81, through the setting of the bearing 88, when the threaded rod 82 rotates on the mounting plate 81, it is not easy to have rotating wear, so that the normal rotation of the threaded rod 82 is not easy to shake, so that the spacing of the two placing blocks 84 is better adjusted.
[0035] Figure 1 、 Figure 2 and Figure 3The surface of the detection table 1 is fixedly connected with a stabilizing block 89, and the conveying belt 87 is slidingly connected with the surface of the stabilizing block 89. Through the arrangement of the stabilizing block 89, the conveying belt 87 can be more stably assembled on the two rollers 86 during operation, and is not easy to abnormally loosen and deflect, thereby ensuring the normal use of the adjusting device 8. The surface of the detection table 1 is fixedly connected with a stabilizing rod 810, and the stabilizing rod 810 is rotatably connected with the output end of the servo motor 85. Through the arrangement of the stabilizing rod 810, the output end of the servo motor 85 can be more stably rotated during operation, and is not easy to shake, thereby better driving the screw rod 82 to operate.
[0036] Figure 1 And Figure 4 The protection device 9 shown includes a shaft holder 91, which is fixedly connected with the surface of the dial gauge 5. The arc surface of the shaft holder 91 is rotatably connected with a protection plate 92. One side surface of the protection plate 92 is fixedly connected with a fixed block 93. The surface of the dial gauge 5 is fixedly connected with a clamping frame 94. The fixed block 93 is clamped with the inner wall of the clamping frame 94. When the detection equipment is idle, the protection plate 92 is turned over and rotated on the arc surface of the shaft holder 91 fixedly connected with the surface of the dial gauge 5, until the fixed block 93 fixedly connected with the protection plate 92 is clamped in the inner wall of the clamping frame 94 on the surface of the dial gauge 5. At this time, the protection plate 92 will shield the dial surface of the dial gauge 5. At this time, the dial of the detection equipment is not easy to be contacted and collided by other objects during idle storage, which can prevent the dial gauge 5 from being damaged and abnormally used, and affect the accuracy of the detection of the bending degree of the shaft in the later period, thereby improving the use effect of the detection equipment.
[0037] Figure 1 And Figure 4 The arc surface of the fixed block 93 is fixedly connected with a reinforcing sleeve 95, which is a rubber sleeve. Through the arrangement of the reinforcing sleeve 95, the friction force of the clamping of the fixed block 93 and the clamping frame 94 is further increased, so that the protection plate 92 is more stably shielded at the position of the dial of the dial gauge 5, thereby improving the use effect of the protection plate 92. The surface of the protection plate 92 is fixedly connected with an operating block 96, and the surface of the operating block 96 is provided with a plurality of protection protrusions. Through the arrangement of the operating block 96, the protection plate 92 is more convenient and fast to turn over, thereby better protecting the dial gauge 5 and improving the use effect of the protection device 9.
[0038] Figure 1 And Figure 5The inside of the panel 2 is shown to be provided with a control module and a display module, the control module is electrically fused with a transmission module, when detecting the bending degree of the shaft in use of the detection equipment, first, the length specification of the shaft is detected according to the need, the panel 2 is operated, thereby setting the detection equipment, and the set information is transmitted to the control module, the control module processes the information and classifies it, then each instruction information is transmitted to the driving motor 6, the electric sliding rail 3 and the servo motor 85 through the transmission module, at this time, the servo motor 85 is started and adjusts the two placing blocks 84 to the adaptive spacing, then when the shaft is placed on the placing block 84, the driving motor 6 is started to drive the driving wheel 7 to make the shaft rotate, and the electric sliding rail 3 drives the mounting bracket 4 to slide, so that the dial gauge 5 detects multiple positions of the shaft to ensure accuracy, and the final value is displayed on the display screen of the panel 2 through the display module.
[0039] Working principle: when detecting the bending degree of the shaft in use of the detection equipment, first, the length specification of the shaft is detected according to the need, the panel 2 is operated, thereby setting the detection equipment, and the set information is transmitted to the control module, the control module processes the information and classifies it, then each instruction information is transmitted to the driving motor 6, the electric sliding rail 3 and the servo motor 85 through the transmission module, at this time, the servo motor 85 is started, the output end of the servo motor 85 rotates, then drives the roller 86 on the output end to rotate, because the screw rod 82 on the mounting plate 81 is connected with the servo motor 85 through the roller 86 and the conveyor belt 87, so the screw rod 82 rotates, because the sliding block 83 is limited by the sliding limit effect of the inner wall of the detection table 1, so the placing blocks 84 at both ends of the screw rod 82 are driven by the screw rod 82 to approach each other, until the spacing is adapted to the use of the detected shaft, then the shaft is placed in the inner wall of the two placing tables, and at the same time, the driving wheel 7 on the detection table 1 is contacted, then the height of the dial gauge 5 on the mounting bracket 4 is adjusted, the detection needle of the dial gauge 5 is in contact with the arc surface of the shaft, then the driving motor 6 is started to drive the rotation of the driving wheel 7, thereby making the shaft rotate, so that the dial gauge 5 detects it, at the same time, the electric sliding rail 3 drives the dial gauge 5 on the mounting bracket 4 to contact multiple positions of the shaft, to ensure the accuracy of the detection, finally, the detection data is displayed on the display screen of the panel 2, at this time, the detection equipment can detect the bending degree of more length specifications of the shaft in use, improves the use effect and functionality of the detection equipment, further reduces the production cost in the shaft machining process, and improves the machining efficiency.
[0040] When the detection equipment is idle, the turnover protection plate (92) is rotated on the arc surface of the shaft frame (91) fixedly connected to the surface of the dial gauge (5), until the fixed block (93) fixedly connected to the protection plate (92) is clamped in the inner wall of the clamping frame (94) on the surface of the dial gauge (5), at this time the protection plate (92) will shield the dial plate surface of the dial gauge (5), at this time the dial gauge (5) of the detection equipment is not easy to be contacted and collided by other objects during idle storage, so as to avoid damage and abnormal use of the dial gauge (5), affect the accuracy of the detection of the shaft bending degree in the later period, and improve the use effect of the detection equipment.
[0041] Based on the above ideal embodiments of the present application, through the above description, relevant personnel can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content in the specification, and must be determined according to the scope of the claims.
Claims
1. A smart detection device comprising a detection table (1), characterized in that: The surface of the detection platform (1) is fixedly connected with a panel (2), the surface of the detection platform (1) is provided with an electric sliding rail (3), the inner wall of the electric sliding rail (3) is provided with a mounting bracket (4), one side of the mounting bracket (4) is provided with a dial indicator (5), the surface of the detection platform (1) is provided with a driving motor (6), the surface of the detection platform (1) is fixedly connected with a driving wheel (7), the driving motor (6) is connected with the driving wheel (7), the surface of the detection platform (1) is provided with an adjusting device (8), the adjusting device (8) comprises two mounting plates (81), the two mounting plates (81) are fixedly connected with the surface of the detection platform (1) respectively, the two mounting plates (81) are fixedly connected with the surface of the detection platform 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The intelligent detection device of claim 1, wherein: 3. The intelligent detection device of claim 1, wherein: 4. The intelligent detection device of claim 1, wherein: 5. The intelligent detection device of claim 1, wherein: 6. The intelligent detection device of claim 5, wherein: 7. The intelligent detection device of claim 5, wherein: 8. The intelligent detection device of claim 7, wherein: