Linear motor rotor
By directly connecting the coil windings and the output cables with wires, the PCB board soldering is eliminated, solving the problem of limited size of the linear motor mover. This results in a smaller overall size and a compact structural design, making it suitable for complex installation environments.
Patent Information
- Application Number
- CN202520219928.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-12
AI Technical Summary
The specifications of existing linear motor actuators are limited by the connection of the PCB board, making it difficult to reduce the size based on the traditional design, which makes it difficult to install linear motor modules under limited space conditions.
By directly connecting the coil winding and the outgoing cable with wires, the soldering of circuits on the PCB board is eliminated. The design of copper wire and aluminum substrate, combined with the moving core formed by stacked silicon steel sheets, simplifies the manufacturing process and reduces the size of the product.
It achieves a compact structure design for the linear motor actuator, simplifies the manufacturing process, eliminates the extra space required for PCB board use, and adapts to smaller installation environments.
Smart Images

Figure CN223680834U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of motion control, such as 3C, laser processing machine tool industry, especially to a linear motor moving part. BACKGROUND
[0002] In recent years, with the continuous development of the national automation manufacturing field, high-precision, controllable products gradually obtain good market environment and development prospect. At the same time in the field of motion control, linear motor as a kind of gradually stable development, increasingly popular product, began to be applied in 3C, semiconductor, lithium battery, laser processing machine tool industry. And linear motor moving part as the core component of linear motor product, its research and development and configuration, it is particularly important.
[0003] Linear motor moving part as a core component of linear motor module, through its front end line and encoder line and power line connection, so that linear motor moving part itself realizes controllable linear motion, and then controls the motion trajectory of the whole linear motor module. In order to ensure that linear motor module can be used as motion control in various installation environments, so linear motor module still can be normally installed under the condition of limited space, then smaller size linear motor moving part is needed for linear motor module assembly.
[0004] Linear motor moving part not only represents the motion control of linear motor module, but also has a close relationship with the size of linear motor module. The upper end of linear motor moving part cooperates with linear motor sliding seat, and the sliding seat connected with linear motor moving part is connected with slide and guide rail, providing trajectory and support for the movement of linear motor moving part. As the structure of connecting up and down, the size of linear motor moving part determines the size of the whole linear motor module, so in the traditional linear motor moving part specification, the standard size determines that linear motor module is difficult to approach smaller width. INVENTION CONTENTS
[0005] The inventor of the present application found that the specification of standard linear motor moving part is limited by the connection of PCB, which is difficult to reduce on the basis of the original, based on this, the technical problem to be solved by the utility model is to provide a linear motor moving part, which simplifies the processing technology, and can save the necessary space increased due to the use of PCB, thereby reducing the appearance size of the product.
[0006] To solve the above technical problems, the utility model adopts the technical scheme of a linear motor moving element, which comprises: a substrate, a plurality of coil windings and a moving element core mounted on the substrate, a plurality of moving element tooth portions corresponding to the coil windings are formed on the moving element core opposite to one side of the substrate, one coil winding is correspondingly sleeved on the outer side of each moving element tooth portion which is arranged at intervals with adjacent moving element tooth portions, each coil winding is provided with two outwardly extending lead wires, the lead wires of the plurality of coil windings and the lead wires of the coil windings and one end of an outgoing cable are connected through wires, and the other end of the outgoing cable is used for electrical connection with an external cable.
[0007] The further improved scheme in the above technical scheme is as follows:
[0008] 1. In the above scheme, the coil winding is obtained by processing copper wire, and the lead wire is copper wire.
[0009] 2. In the above scheme, the moving element core is stacked by a plurality of silicon steel sheets.
[0010] 3. In the above scheme, two ends of each silicon steel sheet are formed with an outwardly extending connecting portion, a through hole is formed on the connecting portion, thereby forming mounting holes connected by the through holes at both ends of the stacked moving element core, and a threaded rod passes through the mounting holes and is fixed by a nut.
[0011] 4. In the above scheme, a plurality of extension portions are arranged at intervals along the length direction of the silicon steel sheet between the two connecting portions of each silicon steel sheet, thereby forming moving element tooth portions connected by the extension portions on the stacked moving element core.
[0012] 5. In the above scheme, the substrate is an aluminum substrate.
[0013] Due to the use of the above technical scheme, the utility model has the following advantages compared with the prior art:
[0014] The linear motor moving element of the utility model, each coil winding is provided with two outwardly extending lead wires, the lead wires of the plurality of coil windings and the lead wires of the coil windings and one end of an outgoing cable are connected through wires, and the other end of the outgoing cable is used for electrical connection with an external cable, the electrical connection between the coils and between the coil and the outgoing cable is realized through the direct connection of the wires, instead of the wire welding on the PCB board, which not only simplifies the processing technology, but also saves the space necessary due to the use of the PCB board, thereby reducing the appearance size of the product. BRIEF DESCRIPTION OF DRAWINGS
[0015] ATTACH Figure 1 It is a structure schematic view of the linear motor moving element of the utility model.
[0016] Figure Figure 2 Figure Figure 1 Figure
[0017] Figure Figure 3 Figure Figure 1 Figure Figure 1
[0018] Figure Figure 4 Figure Figure 1 Figure Figure 2
[0019] In the above figures: 1, base plate; 2, coil winding; 21, lead-out wire; 3, mover iron core; 31, mover tooth part; 32, mounting hole; 33, screw rod; 34, nut; 4, outgoing cable; 5, wire; 6, silicon steel sheet; 61, connecting part; 62, through hole; 63, extension part. DETAILED DESCRIPTION
[0020] The present patent can be further understood by the specific embodiments given below, but they are not a limitation of the present patent.
[0021] Example 1: A linear motor mover, comprising: a base plate 1, a plurality of coil windings 2, and a mover iron core 3 mounted on the base plate 1, a plurality of mover tooth parts 31 corresponding to the coil windings 2 are formed on the mover iron core 3 opposite to one side of the base plate 1, and each of the mover tooth parts 31 is correspondingly sleeved with one of the coil windings 2 on the outer side of the mover tooth part 31 spaced from the adjacent mover tooth part 31, each of the coil windings 2 is provided with two outwardly extending lead-out wires 21, the lead-out wires 21 of the plurality of coil windings 2 and one end of an outgoing cable 4 are connected by wires 5, and the other end of the outgoing cable 4 is used for electrical connection with an external cable. By canceling the PCB board wiring and directly connecting with wires, the length and width of the internal structure of the linear motor mover are reduced, the interior is more compact, the specifications of the linear motor mover can be further reduced, and the linear motor module installation size requirement of the space is high, so that the occupied space is smaller and more beautiful.
[0022] The above coil winding 2 is obtained by processing copper wire, and the lead-out wire 21 is copper wire; the above base plate 1 is an aluminum base plate.
[0023] Embodiment 2: A linear motor mover, comprising a substrate 1, a plurality of coil windings 2, and a mover core 3 mounted on the substrate 1, wherein a plurality of mover tooth portions 31 corresponding to the coil windings 2 are formed on the mover core 3 opposite to one side of the substrate 1, and each of the mover tooth portions 31 is correspondingly sleeved with one of the coil windings 2, and each of the coil windings 2 is provided with two outwardly extending lead wires 21, and the lead wires 21 of the plurality of coil windings 2 and one end of an outgoing cable 4 are connected by a wire 5, and the other end of the outgoing cable 4 is used for electrical connection with an external cable.
[0024] The mover core 3 is stacked by a plurality of silicon steel sheets 6; each of the silicon steel sheets 6 is formed with a connection portion 61 extending outwardly at both ends, and a through hole 62 is formed in the connection portion 61, so that mounting holes 32 are formed at both ends of the stacked mover core 3, and a threaded rod 33 passes through the mounting holes 32 and is fixed by a nut 34.
[0025] A plurality of extension portions 63 are arranged between the two connection portions 61 of each of the silicon steel sheets 6 along the length direction of the silicon steel sheet 6, so that the mover tooth portions 31 are formed on the stacked mover core 3 by the extension portions 63.
[0026] The above embodiment is further explained as follows: The linear motor mover is a flat rotor of a common motor, which is converted into an open magnetic field environment, so that the mechanical energy of linear motion can be directly converted from electrical energy, and through the combination of the linear motor mover and the stator, the transmission device without intermediate conversion mechanism can be directly realized to achieve controllable linear motion.
[0027] The left and right ends of the silicon steel sheet are provided with hole positions, and a certain number of silicon steel sheets are stacked according to the corresponding specifications, and then the copper studs pass through the hole positions formed by the reserved clamping grooves in the stacked silicon steel sheets, and the two ends are fixed by flange nuts;
[0028] The coils are mounted on the mounting positions formed by the stacked silicon steel sheets, one side of the silicon steel sheet is fixed by the coil, the middle is integrally penetrated and locked by the copper screw rod, the lower end is mounted on the aluminum substrate, the overall structure is compact and not easy to disperse, the reserved gap in each coil prevents the coils from being mutually conducted and affecting the performance, the number of stacked silicon steel sheets determines the size of the assembled coil, which facilitates the replacement of different specifications of coils, and the height of the silicon steel sheet is higher than the height of the assembled coil, which can effectively prevent the upper end of the coil from being damaged;
[0029] The silicon steel sheet is clamped on the aluminum substrate after assembly, and the state before wiring of the linear motor mover is formed;
[0030] According to the reserved sufficient wire length of the coil in the matching position of the silicon steel sheet, the wire directly connection is used to replace the soldering of the wire circuit on the PCB to realize the series and parallel connection between the coils, the traditional soldering process is saved, the copper wire corresponding to the coil is first connected in parallel by the wire, and then connected in series with the power line cable by the wire;
[0031] The fixed length PCB line is replaced by the wire directly connected, thereby the area reserved for the PCB in the interior of the linear motor mover is saved to ensure that the overall structure size is smaller, the interior structure of the linear motor mover can be optimized, and the structure is more compact;
[0032] The gap between the PCB and the coil is subtracted from the original length, so that the overall width of the linear motor mover is reduced, the copper stud for fixing the PCB is also removed due to the removal of the PCB, so that the width of the linear motor mover is further shortened, the installation width of the linear module is shortened, more complex installation environments can be coped with, and interference between structures is avoided;
[0033] Compared with the traditional specification coil, the reserved copper wire length is increased according to the assembly position, so that the wire connection is facilitated, the soldering connection is replaced, and the wiring mode is more diversified.
[0034] When the above linear motor mover is used, the electrical connection between the coils and between the coils and the power cable is realized by the direct connection of the wire, the soldering of the wire circuit on the PCB is replaced, the processing technology is simplified, the necessary space increased due to the use of the PCB can be saved, and therefore the appearance size of the product is reduced.
[0035] The above embodiments are only for illustrating the technical concept and characteristics of the utility model, the purpose is to enable those skilled in the art to understand the content of the utility model and implement it, and it cannot limit the protection scope of the utility model. Any equivalent change or modification according to the spirit and essence of the utility model should be covered in the protection scope of the utility model.
Claims
1. A linear motor mover comprising: A substrate (1), a plurality of coil windings (2) and a mover iron core (3) mounted on the substrate (1), a plurality of mover tooth portions (31) corresponding to the coil windings (2) are formed on the mover iron core (3) opposite to one side of the substrate (1), and one coil winding (2) is correspondingly sleeved on the outer side of each mover tooth portion (31) arranged at intervals with adjacent mover tooth portions (31), characterized in that: each coil winding (2) is provided with two outwardly extending lead-out wires (21), the lead-out wires (21) of the plurality of coil windings (2) and one end of an outgoing cable (4) are connected through a wire (5), and the other end of the outgoing cable (4) is used for electrical connection with an external cable.
2. The linear motor mover according to claim 1, characterized by: The coil winding (2) is obtained by processing copper wire, and the lead-out wire (21) is copper wire.
3. The linear motor mover according to claim 1, characterized by: The mover iron core (3) is stacked by a plurality of silicon steel sheets (6).
4. The linear motor mover according to claim 3, characterized by: Two ends of each silicon steel sheet (6) are formed with an outwardly extending connecting portion (61), a through hole (62) is formed on the connecting portion (61), thereby forming mounting holes (32) connected by the through holes (62) at both ends of the stacked mover iron core (3), a screw rod (33) passes through the mounting holes (32) and is fixed by a nut (34).
5. The linear motor vehicle according to claim 4, characterized in that: A plurality of extension portions (63) are arranged at intervals along the length direction of the silicon steel sheet (6) between the two connecting portions (61) of each silicon steel sheet (6), thereby forming the mover tooth portions (31) connected by the extension portions (63) on the stacked mover iron core (3).
6. The linear motor mover of claim 1, wherein: The substrate (1) is an aluminum substrate.