Wire embedding matching mechanism of embedding and expanding all-in-one machine

Abstract

The utility model provides a wire embedding cooperation mechanism of an embedding and expanding all-in-one machine, and belongs to the technical field of stator processing. The wire embedding matching mechanism of the embedding and expanding all-in-one machine comprises a paper pushing and wire hanging structure, a push plate moving structure, a guide seat clamping structure and a feeding and shearing structure, the push plate moving structure is arranged between the front machine plate and the rear machine plate and mainly comprises a front thrust fixing plate and a rear thrust fixing plate; the paper pushing and line hanging structure is arranged between the front machine plate and the rear machine plate, protrudes out of the front machine plate and structurally comprises a guiding head, a tooth guiding base, a clamping gear, a discharging warehouse, a fixing base, a paper pushing strip, a front pushing plate gasket and a rear pushing plate gasket in sequence from front to back. The guide seat clamping structure is arranged on the front machine plate and comprises a guide seat rotating structure and a clamping fixing structure; the feeding and shearing structure is arranged on the rear side of the front machine plate and below the paper pushing and line hanging structure and mainly comprises a shearing tool apron, a pre-feeding box and a paper passing plate. The device has the advantages of simple transmission structure, simplicity, high efficiency, lower maintenance cost and higher practicability.

Description

TECHNICAL FIELD

[0001] The utility model belongs to stator processing technical field, especially relate to a line embedding cooperation mechanism of embedding and expanding integrated machine. BACKGROUND

[0002] The stator is the important component structure of motor, and the main component of the stator is coil, and the existing stator coil processing procedure mostly relies on manual work to complete, and the production efficiency is low, and the dependence on manual skill and experience is higher, and the phenomenon of loose stator coil embedding is easy to appear, thereby affecting the operation performance of stator and motor.

[0003] The stator embedding and expanding integrated machine is a mechanical equipment specially designed for embedding and expanding of motor stator. For example, the patent with the application number CN202110731595.8 provides a kind of embedding and expanding integrated machine for motor stator, embedding line mechanism is included to embed the winding group carrying insulating paper into motor stator. The problems of this patent are that the embedding line mechanism on embedding and expanding integrated machine is complex in structure, and the transmission structure is complicated, so the maintenance cost is higher, therefore a simpler and more efficient embedding and expanding integrated machine stator embedding line mechanism is needed. UTILITY MODEL CONTENT

[0004] The utility model aims at the above-mentioned problems existing in prior art, and provides a kind of embedding and expanding integrated machine's embedding line cooperation mechanism.

[0005] The utility model can be realized by the following technical scheme: a kind of embedding and expanding integrated machine's embedding line cooperation mechanism, including paper pushing and hanging line structure, push plate movement structure, guide seat clamping structure, feeding and shearing structure and other rack structure;The rack structure includes lower bottom plate and the front machine plate and rear machine plate vertically fixed on it, the front side of front machine plate is provided with stator installation structure on lower bottom plate, and stator installation structure is realized on lower bottom plate by front and rear slide rail structure and horizontal slide rail structure Free adjustment switching, in turn with embedding line mechanism and expanding mechanism cooperation processing;

[0006] The push plate movement structure is arranged between the front machine plate and the rear machine plate, mainly including front thrust fixed plate and rear thrust fixed plate, mobile lead screws are horizontally provided at both ends of the front thrust fixed plate, both ends of the mobile lead screws are rotatably connected to the front machine plate and the rear machine plate through bearings, push plate sliding rods are horizontally provided at both ends of the front thrust fixed plate and the rear thrust fixed plate inside the mobile lead screws, both ends of the push plate sliding rods are fixed to the front machine plate and the rear machine plate, a center lead screw is horizontally provided at the center of the rear thrust fixed plate at the rear side, the center lead screw passes through the rear machine plate and is sleeved with a lead screw sleeve outside, the front thrust fixed plate and the rear thrust fixed plate control the movement of the lead screw through belt wheel transmission structure, so that both ends move forward and backward along the push plate sliding rod;

[0007] The paper pushing and hanging structure is arranged between the front machine plate and the rear machine plate and protrudes from the front machine plate, and sequentially comprises a guide head, a guide tooth seat, a clamping gear, a discharging bin, a fixing seat, a paper pushing strip, a front pushing plate gasket and a rear pushing plate gasket from front to back; the guide head is uniformly and closely arranged with a plurality of strip-shaped hand pushing heads at the outer edge of the rear side, and the inner side of the hand pushing head is correspondingly fixed with a rearward extending hanging line rod and a blade; the guide tooth seat is uniformly and closely arranged with a plurality of hanging line guide teeth on the outer side of the hanging line rod at the inner edge of the front side, the bottom of the rear side of the guide tooth seat extends outward to form a guide seat ring, and a plurality of clamping tooth grooves are uniformly and closely arranged on the guide seat ring; the paper pushing strip is uniformly and closely arranged in a ring shape on the rear side of the rear plate of the fixing seat, the front pushing plate gasket is installed at the end of the paper pushing strip and is fixed with the front pushing force fixing plate, a plurality of pushing shafts are horizontally arranged in the internal space formed by the paper pushing strip, the pushing shafts pass through the front pushing plate gasket and are installed with the rear pushing plate gasket at the end, and the rear pushing plate gasket is fixed with the rear pushing force fixing plate, so that the pushing plate moving structure can control the paper pushing and hanging structure to move forward and backward.

[0008] The guide seat clamping structure is arranged on the front machine plate and comprises a guide seat rotating structure and a clamping fixing structure, the guide seat rotating structure comprises a gear motor, a driving gear is sleeved on the working shaft of the gear motor, the driving gear, a transition gear and the clamping gear are engaged, and the rotation angle of the clamping gear is controlled by the gear motor; the clamping fixing structure comprises a clamping tooth tip, the clamping tooth tip is controlled by a clamping cylinder, after the clamping gear rotates to the required angle, the clamping tooth tip is lifted by the clamping cylinder to be embedded in the clamping tooth groove to realize fixation.

[0009] The feeding and shearing structure is arranged on the rear side of the front machine plate and below the paper pushing and hanging structure, mainly comprises a shearing cutter seat, a pre-feeding box and a paper passing plate, the shearing cutter seat comprises a forming cutter, a paper cutting linkage rod group and an induction motor, the pre-feeding box comprises a feeding wheel, a paper pressing wheel and a C-shaped pre-feeding track for accommodating the two, the feeding wheel is controlled by a feeding motor outside the pre-feeding box, the stator insulating paper is sent to the paper passing plate after passing through the pre-feeding box, and the paper passing plate is adjusted forward and backward by the knurling wheel at the bottom in a seesaw manner.

[0010] In the above-mentioned embedding and expanding integrated machine embedding line matching mechanism, the belt wheel transmission structure comprises a stepping motor, a motor synchronous wheel is sleeved on the working shaft of the stepping motor, a moving lead screw and a center lead screw are respectively sleeved with a lead screw synchronous wheel at the end passing through the rear machine plate, the motor synchronous wheel and the lead screw synchronous wheel are synchronously linked through a synchronous belt wheel, and the moving lead screw or the center lead screw is rotated and driven by the stepping motor.

[0011] In the above-mentioned embedding and expanding integrated machine embedding line matching mechanism, a protection plate is sleeved on the middle segment of the paper pushing strip and the pushing shaft to increase the structural strength.

[0012] In the embedding line cooperation mechanism of the embedding-expanding integrated machine, the induction motor is connected with the speed reducer and fixed on the outer side of the shearing cutter base, and the induction ring is installed on the speed reducer.

[0013] In the embedding line cooperation mechanism of the embedding-expanding integrated machine, the front side of the rear machine plate is provided with a paper feeding disc.

[0014] Compared with the prior art, the embedding line cooperation mechanism of the embedding-expanding integrated machine provided by the utility model is simple and efficient, has low maintenance cost, and is more practical. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is the front side structure schematic view of the embedding line cooperation mechanism of the embedding-expanding integrated machine;

[0016] Figure 2 is the rear side structure schematic view of the embedding line cooperation mechanism of the embedding-expanding integrated machine;

[0017] Figure 3 is the structure schematic view of the push plate moving structure in the embedding line cooperation mechanism of the embedding-expanding integrated machine;

[0018] Figure 4 is the structure schematic view of the paper pushing and wire hanging structure in the embedding line cooperation mechanism of the embedding-expanding integrated machine;

[0019] Figure 5 is the structure schematic view of the guide seat clamping structure in the embedding line cooperation mechanism of the embedding-expanding integrated machine;

[0020] Figure 6 is the one side structure schematic view of the feeding and shearing structure in the embedding line cooperation mechanism of the embedding-expanding integrated machine;

[0021] Figure 7 is the other side structure schematic view of the feeding and shearing structure in the embedding line cooperation mechanism of the embedding-expanding integrated machine;

[0022] In the above figure, 100, paper pushing and wire hanging structure; 110, guide head; 111, hand pushing head; 112, wire hanging rod; 120, guide tooth seat; 121, wire hanging guide tooth; 122, guide seat ring; 123, clamping tooth groove; 130, clamping gear; 140, discharging bin; 150, fixed seat; 160, paper pushing strip; 161, pushing shaft; 162, protection plate; 171, front push plate gasket; 172, rear push plate gasket;

[0023] 200, push plate moving structure; 210, front push force fixing plate; 211, moving screw rod; 220, rear push force fixing plate; 221, center screw rod; 222, screw rod sheath; 230, push plate sliding rod; 240, pulley transmission structure; 241, stepping motor; 242, motor synchronous wheel; 243, synchronous pulley; 244, screw rod synchronous wheel; 300, guide base clamping structure; 311, gear motor; 312, driving gear; 313, transition gear; 321, clamping tooth tip; 322, clamping cylinder;

[0024] 400, feeding and shearing structure; 410, shearing cutter base; 411, forming cutter; 412, paper cutting linkage rod group; 413, induction motor; 414, speed reducer; 415, induction ring; 420, pre-feeding box; 421, feeding motor; 422, feeding wheel; 423, paper pressing wheel; 424, pre-feeding track; 430, paper passing plate; 431, knurled wheel; 440, paper feeding tray; 511, lower bottom plate; 512, front machine plate; 513, rear machine plate; 520, stator mounting structure; 531, front and rear slide rail structure; 532, horizontal slide rail structure. DETAILED DESCRIPTION

[0025] The following is a specific embodiment of the utility model and in combination with the drawings, the technical scheme of the utility model is further described, but the utility model is not limited to these embodiments.

[0026] As Figures 1 to 7 shown, the inlaying and expanding integrated machine's inlaying cooperation mechanism, including push paper hanging line structure 100, push plate moving structure 200, guide base clamping structure 300, feeding and shearing structure 400 and other rack structure;Rack structure includes lower bottom plate 511 and vertically fixed front machine plate 512 and rear machine plate 513 on it, the front side of front machine plate 512 is provided with stator mounting structure 520 on lower bottom plate 511, stator mounting structure 520 is realized on lower bottom plate 511 freely adjusting switching through front and rear slide rail structure 531 and horizontal slide rail structure 532, in turn with inlaying mechanism and expanding mechanism cooperation processing.

[0027] As Figures 2 to 3As shown, the push plate moving structure 200 is arranged between the front machine plate 512 and the rear machine plate 513, mainly comprising a front push force fixing plate 210 and a rear push force fixing plate 220, both ends of the front push force fixing plate 210 are horizontally provided with moving lead screws 211, both ends of the moving lead screws 211 are rotatably connected to the front machine plate 512 and the rear machine plate 513 through bearings, both ends of the front push force fixing plate 210 and the rear push force fixing plate 220 are horizontally provided with push plate sliding rods 230 inside the moving lead screws 211, both ends of the push plate sliding rods 230 are fixedly connected to the front machine plate 512 and the rear machine plate 513, the center of the rear push force fixing plate 220 is horizontally provided with a center lead screw 221 at the rear side, the center lead screw 221 passes through the rear machine plate 513 and is externally provided with a lead screw sleeve 222, the front push force fixing plate 210 and the rear push force fixing plate 220 control the movement of the lead screw through a belt wheel transmission structure 240, so that both of them realize forward and backward displacement adjustment along the push plate sliding rod 230.

[0028] The belt wheel transmission structure 240 comprises a stepping motor 241, a motor synchronous wheel 242 is sleeved on the working shaft of the stepping motor 241, the moving lead screws 211 and the center lead screw 221 are respectively sleeved with lead screw synchronous wheels 244 at the ends passing through the rear machine plate 513, the motor synchronous wheel 242 and the lead screw synchronous wheel 244 are synchronously linked through a synchronous belt wheel 243, realizing the rotation transmission of the moving lead screw 211 or the center lead screw 221 controlled by the stepping motor 241.

[0029] As Figure 4As shown, the paper pushing and hanging structure 100 is arranged between the front machine plate 512 and the rear machine plate 513 and protrudes from the front machine plate 512, and the structure comprises, in sequence from front to rear, a guide head 110, a guide tooth seat 120, a clamping gear 130, a discharge warehouse 140, a fixing seat 150, a paper pushing strip 160, a front pushing plate gasket 171 and a rear pushing plate gasket 172; the guide head 110 is uniformly and closely arranged with a plurality of strip-shaped hand pushing heads 111 at the outer edge of the rear side, and the inner side of the hand pushing head 111 is correspondingly and fixedly connected with a rearward extending hanging line rod 112 and a blade; the guide tooth seat 120 is uniformly and closely arranged with a plurality of hanging line guide teeth 121 at the inner edge of the front side and corresponding to the hanging line rod 112 at the outer side of the hanging line rod 112, and the bottom of the rear side of the guide tooth seat 120 extends outward to form a guide seat ring 122, and a plurality of clamping tooth grooves 123 are uniformly and closely arranged on the guide seat ring 122; the paper pushing strip 160 is uniformly and closely arranged in a ring shape at the rear side of the rear plate of the fixing seat 150, the front pushing plate gasket 171 is installed at the end of the paper pushing strip 160 and is fixedly connected with the front pushing force fixing plate 210, a plurality of pushing shafts 161 are horizontally arranged in the internal space formed by the paper pushing strip 160, the rear pushing plate gasket 172 is installed at the end of the pushing shaft 161 passing through the front pushing plate gasket 171, and the rear pushing plate gasket 172 is fixedly connected with the rear pushing force fixing plate 220, so that the pushing plate moving structure 200 can control the paper pushing and hanging structure 100 to move forward and backward. The protection plate 162 is sleeved on the middle segment of the paper pushing strip 160 and the pushing shaft 161 to increase the structural strength.

[0030] As shown in the figure, Figure 5 The guide seat clamping structure 300 is arranged on the front machine plate 512 and comprises a guide seat rotating structure and a clamping fixing structure, the guide seat rotating structure comprises a gear motor 311, a driving gear 312 is sleeved on the working shaft of the gear motor 311, the driving gear 312, a transition gear 313 and the clamping gear 130 are engaged, so as to realize the rotation angle of the clamping gear 130 controlled by the gear motor 311; the clamping fixing structure comprises a clamping tooth tip 321, the clamping tooth tip 321 is controlled by a clamping air cylinder 322, after the clamping gear 130 rotates to the required angle, the clamping tooth tip 321 is lifted by the clamping air cylinder 322 to be embedded and matched with the clamping tooth groove 123 to realize fixation;

[0031] As shown in the figure, Figure 6As shown, the feeding and shearing structure 400 is arranged at the rear side of the front machine plate 512, below the paper pushing and hanging structure 100, mainly comprising a shearing cutter base 410, a pre-feeding box 420 and a paper passing plate 430, the shearing cutter base 410 comprising a shaped cutter 411, a paper cutting linkage rod group 412 and an induction motor 413, the induction motor 413 being fixed on the outer side of the shearing cutter base 410 and connected with a speed reducer 414, and the speed reducer 414 is installed with an induction ring 415. The pre-feeding box 420 comprises a feeding wheel 422, a paper pressing wheel 423 and a C-shaped pre-feeding track 424 for accommodating the two, the feeding wheel 422 being controlled by a feeding motor 421 outside the pre-feeding box 420, the stator insulation paper being sent to the paper passing plate 430 after passing through the pre-feeding box 420, the paper passing plate 430 being adjusted forward and backward by a seesaw type through a knurled wheel 431 at the bottom, and the front side of the rear machine plate 513 is provided with a paper feeding disc 440.

[0032] The specific embodiments described herein merely exemplify the spirit of the present application. Those skilled in the art to which the present application pertains can make various modifications or supplements to the described specific embodiments or use similar ways to replace, but will not deviate from the spirit of the present application or exceed the scope defined by the appended claims.

[0033] Although various terms are used herein more frequently, the possibility of using other terms is not excluded. The use of these terms is only for the convenience of describing and explaining the essence of the present application; any interpretation of them as any kind of additional limitation is contrary to the spirit of the present application.

Claims

1. A line embedding and expanding integrated machine line embedding matching mechanism, comprising a paper pushing and line hanging structure (100), a push plate moving structure (200), a guide seat clamping structure (300), a feeding and shearing structure (400) and other rack structures; the rack structure comprises a lower bottom plate (511), a front machine plate (512) and a rear machine plate (513) vertically fixed thereon, a stator mounting structure (520) is arranged on the front side of the front machine plate (512) on the lower bottom plate (511), the stator mounting structure (520) is freely adjusted and switched on the lower bottom plate (511) through front and rear slide rail structures (531) and horizontal slide rail structures (532), and is sequentially matched with a line embedding mechanism and an expanding mechanism for processing; characterized in that the push plate moving structure (200) is arranged between the front machine plate (512) and the rear machine plate (513), mainly comprising a front thrust fixed plate (210) and a rear thrust fixed plate (220), both ends of the front thrust fixed plate (210) are horizontally provided with moving lead screws (211), both ends of the moving lead screws (211) are rotatably connected to the front machine plate (512) and the rear machine plate (513) through bearings, both ends of the front thrust fixed plate (210) and the rear thrust fixed plate (220) are horizontally provided with push plate sliding rods (230) inside the moving lead screws (211), both ends of the push plate sliding rods (230) are fixedly connected to the front machine plate (512) and the rear machine plate (513), a center lead screw (221) is horizontally arranged at the center of the rear thrust fixed plate (220) at the rear side, the center lead screw (221) passes through the rear machine plate (513) and is externally sleeved with a lead screw sleeve (222), the front thrust fixed plate (210) and the rear thrust fixed plate (220) control the movement of the lead screw through belt wheel transmission structures (240), so that the front and rear displacement adjustment of the two along the push plate sliding rods (230) is realized. The paper pushing and hanging structure (100) is arranged between the front machine plate (512) and the rear machine plate (513) and protrudes from the front machine plate (512), and sequentially comprises a guide head (110), a guide tooth seat (120), a clamping gear (130), a discharging warehouse (140), a fixing seat (150), a paper pushing strip (160), a front pushing plate gasket (171) and a rear pushing plate gasket (172) from front to back; the guide head (110) is uniformly and closely arranged with a plurality of strip-shaped hand pushing heads (111) at the outer edge of the rear side in a circumferential direction, and the inner side of the hand pushing head (111) is correspondingly and fixedly connected with a rearward extending hanging line rod (112) and a blade; the guide tooth seat (120) is uniformly and closely arranged with a plurality of hanging line guide teeth (121) corresponding to the hanging line rod (112) at the inner edge of the front side in a circumferential direction and outside the hanging line rod (112), and the bottom of the rear side of the guide tooth seat (120) extends outward to form a guide seat ring (122), and a plurality of clamping tooth grooves (123) are uniformly and circumferentially arranged on the guide seat ring (122); the paper pushing strip (160) is uniformly and closely arranged in a ring shape at the rear side of the rear plate of the fixing seat (150), the front pushing plate gasket (171) is installed at the end of the paper pushing strip (160) and is fixedly connected with the front pushing force fixing plate (210), a plurality of pushing shafts (161) are horizontally and penetratingly arranged in the internal space formed by the paper pushing strip (160), the rear pushing plate gasket (172) is installed at the end of the pushing shaft (161) penetrating through the front pushing plate gasket (171), and the rear pushing plate gasket (172) is fixedly connected with the rear pushing force fixing plate (220), so that the pushing plate moving structure (200) can control the paper pushing and hanging structure (100) to move forward and backward; The guide seat clamping structure (300) is arranged on the front machine plate (512) and comprises a guide seat rotating structure and a clamping fixing structure; the guide seat rotating structure comprises a gear motor (311), a driving gear (312) is sleeved on the working shaft of the gear motor (311), the driving gear (312), a transition gear (313) and the clamping gear (130) are engaged, and the rotation angle of the clamping gear (130) is controlled by the gear motor (311); the clamping fixing structure comprises a clamping tooth tip (321), the clamping tooth tip (321) is controlled by a clamping air cylinder (322), after the clamping gear (130) rotates to the required angle, the clamping tooth tip (321) is lifted by the clamping air cylinder (322) to be embedded and matched with the clamping tooth groove (123) to realize fixing. The feeding and shearing structure (400) is arranged at the rear side of the front machine plate (512) below the paper pushing hanging line structure (100), mainly comprising a shearing cutter seat (410), a pre-feeding box (420) and a paper passing plate (430), the shearing cutter seat (410) comprising a shaped cutter (411), a paper cutting linkage lever group (412) and an induction motor (413), the pre-feeding box (420) comprising a feeding wheel (422), a paper pressing wheel (423) and a C-shaped pre-feeding track (424) for bearing the two, the feeding wheel (422) being controlled by a feeding motor (421) outside the pre-feeding box (420), the stator insulation paper being sent to the paper passing plate (430) after passing through the pre-feeding box (420), the paper passing plate (430) being adjusted forward and backward by a knob wheel (431) at the bottom in a seesaw manner.

2. The thread fitting mechanism of the combined inlaying and overlock machine according to claim 1, wherein The belt wheel transmission structure (240) comprises a stepping motor (241), a motor synchronous wheel (242) being sleeved on the working shaft of the stepping motor (241), a mobile screw rod (211) and a center screw rod (221) being respectively sleeved with screw rod synchronous wheels (244) at the ends penetrating through the rear machine plate (513), the motor synchronous wheel (242) and the screw rod synchronous wheel (244) being synchronously linked through a synchronous belt wheel (243), so that the mobile screw rod (211) or the center screw rod (221) is controlled to rotate by the stepping motor (241).

3. The mechanism according to claim 1, wherein The protection plate (162) is sleeved on the middle segment of the paper pushing strip (160) and the pushing shaft (161) to increase the structural strength.

4. The mechanism according to claim 1, wherein The induction motor (413) is connected with a speed reducer (414) and fixed on the outer side of the shearing cutter seat (410), the speed reducer (414) being provided with an induction ring (415).

5. The mechanism according to claim 1, wherein The front side of the rear machine plate (513) is provided with a paper feeding disc (440).

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