Compression molding device for bean product processing
By designing the enclosure frame and spreading mechanism, the problem of uneven semi-finished products before pressing and molding of soy products was solved, achieving uniform thickness and consistent taste of soy products, thus improving the molding quality of soy products.
Patent Information
- Application Number
- CN202520090531.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-15
AI Technical Summary
Existing soy product processing equipment lacks a leveling function before pressing and molding, resulting in uneven distribution and uneven stress on the semi-finished soy products, which affects the consistency of product thickness and taste.
The system employs a enclosure frame and a paving mechanism. The drive mechanism controls the lifting and lowering of the enclosure frame and the paving mechanism to level the semi-finished bean products, ensuring that they are evenly spread on the support plate. Combined with a hydraulic cylinder, it achieves uniform pressing and uses a smooth surface design and drainage holes for drainage.
This achieves uniform thickness in soy products, improving product forming quality and consistent taste, and ensuring high-quality soy product production.
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Figure CN223681979U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of bean product processing equipment, in particular to a pressing forming device for bean product processing. BACKGROUND
[0002] During the processing of bean products, a point paste water pressing forming process is needed to press out the excess water in the bean products and form a fixed shape. The pressing forming device for bean product processing is usually used during the pressing processing of the bean products. According to the search, the patent document with the authorized announcement No. CN216363549U discloses a pressing forming device for bean product processing, which comprises a workbench, a filter plate is fixedly arranged on the workbench, an installation groove is arranged in the workbench, a double screw rod one and a double screw rod two are rotatably arranged in the installation groove respectively, a motor for driving the double screw rod one to rotate is arranged on one side of the workbench, a transmission belt is arranged between the double screw rod one and the double screw rod two, a sliding cylinder is arranged on the double screw rod one and the double screw rod two, assemblies one and two are arranged above the workbench and located on both sides of the filter plate, connecting columns are arranged between the assemblies one and two and the sliding cylinders, a mounting frame is arranged on the workbench, a hydraulic pump is arranged on the mounting frame, a telescopic rod is arranged at the bottom end of the hydraulic pump, and a pressing plate corresponding to the filter plate is arranged at the output end of the telescopic rod.
[0003] The above scheme still has at least the following disadvantages in actual use: before the pressing forming processing of the bean products, the function of spreading the bean product semi-finished products is lacked, the bean product semi-finished products are directly pressed after being poured on the filter plate, the uneven distribution of the bean product semi-finished products may cause uneven stress of the bean product semi-finished products, the thickness of the pressed bean products is not uniform, and the forming quality and taste consistency of the products are reduced.
[0004] Therefore, the pressing forming device for bean product processing is proposed to solve the above problems. Practical new type content
[0005] The application aims to provide a pressing forming device for bean product processing, which can uniformly and evenly spread the bean product semi-finished products in the enclosing frame on the bearing plate, then perform the pressing forming processing, ensure the uniform stress of the bean product semi-finished products during the pressing process, make the thickness of the pressed bean products more uniform, improve the forming quality and taste consistency of the products, and provide the effect of guaranteeing the production of high-quality bean products.
[0006] The above technical problem of the present application is achieved by the following technical scheme: a pressing forming device for bean product processing, comprising a workbench, a bearing plate is arranged on the top of the workbench, a gauze cloth is laid on the top of the bearing plate, a plurality of arrayed water leakage holes are arranged on the bearing plate, a mounting groove is arranged on the top of the workbench, a support plate is fixedly installed at each of the four corners of the bottom of the bearing plate, the bottom end of each of the four support plates is fixedly connected with the inner wall of the bottom of the mounting groove, a surrounding frame is movably sleeved on the outer side of the bearing plate, a driving mechanism for controlling the vertical lifting of the surrounding frame is arranged on the workbench, a paving mechanism for spreading the bean product semi-finished product on the bearing plate is arranged on the surrounding frame, an L-shaped plate is fixedly installed on the top of the workbench, a hydraulic cylinder is fixedly sleeved on the top of the L-shaped plate, and a pressing plate is fixedly installed on the output shaft end of the hydraulic cylinder and located directly above the bearing plate.
[0007] Further, the inner side wall of the surrounding frame and the outer side wall of the bearing plate are both smooth plane structures and are in sliding sealing contact.
[0008] Further, the driving mechanism comprises a pad seat, an electric telescopic rod, a cross beam and two vertical beams, the pad seat is fixedly installed on the inner wall of the bottom of the mounting groove, the electric telescopic rod is fixedly installed on the top of the pad seat, the cross beam is fixedly installed on the output shaft end of the electric telescopic rod, the two vertical beams are both fixedly installed on the top of the cross beam, the top of each of the two vertical beams extends to the outside of the mounting groove, and each of the two vertical beams is fixedly connected with the left and right outer walls of the surrounding frame.
[0009] Further, the inner walls of the left and right sides of the mounting groove are both provided with limiting grooves, and the two ends of the cross beam are both slidingly installed in the corresponding limiting grooves.
[0010] Further, the paving mechanism comprises a U-shaped plate, a rotating shaft, a motor, a connecting plate, an electric guide rail, an electric sliding seat and a spreading rake, the U-shaped plate is fixedly installed on the right outer wall of the surrounding frame, the rotating shaft is rotatably installed in the U-shaped plate, the motor is fixedly installed on the front outer wall of the U-shaped plate, the output shaft end of the motor is fixedly connected with the front end of the rotating shaft, the connecting plate is fixedly installed on the rotating shaft, the left end of the connecting plate is located in the surrounding frame, the electric guide rail is fixedly installed on the bottom of the connecting plate, the electric sliding seat is slidingly installed on the electric guide rail, and the spreading rake is fixedly installed on the bottom of the electric sliding seat.
[0011] Further, an avoiding groove is arranged on the top right side of the surrounding frame, and the connecting plate penetrates through the avoiding groove.
[0012] Further, the inner wall of the bottom of the mounting groove is an inclined plane structure, a drain pipe is fixedly installed on the right side of the workbench, and the drain pipe is in communication with the mounting groove.
[0013] The further arrangement of the present application is that the cross-sectional dimension of the bearing plate and the cross-sectional dimension of the profiled plate are arranged to be the same, and the side wall of the profiled plate is configured as a smooth surface.
[0014] The present application includes at least one of the following beneficial technical effects:
[0015] 1. The present application can adjust the height position of the enclosing frame by using the driving mechanism. When the enclosing frame is adjusted to the highest position, the enclosing frame is used to enclose the bean product semi-finished product on the gauze cloth on the bearing plate, so as to facilitate subsequent pressing and forming processing of the bean product semi-finished product. When the enclosing frame is adjusted to the lowest position, the pressed and formed bean product is taken off from the bearing plate.
[0016] 2. The present application can evenly and flatly spread the bean product semi-finished product in the enclosing frame on the bearing plate before pressing and forming processing of the bean product semi-finished product by using the spreading mechanism, so as to ensure that the bean product semi-finished product is uniformly stressed in the subsequent pressing process, make the pressed bean product more uniform in thickness, improve the forming quality and taste consistency of the product, and provide protection for producing high-quality bean products. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a front view structural schematic diagram of the embodiment.
[0018] Figure 2 is a right view structural schematic diagram of the embodiment.
[0019] Figure 3 is a front view cross-sectional structural schematic diagram of the workbench.
[0020] Figure 4 is a front view structural schematic diagram of the spreading mechanism.
[0021] In the figure, 1 is a workbench, 2 is a bearing plate, 3 is an enclosing frame, 4 is a mounting groove, 5 is a support plate, 6 is a pad, 7 is an electric telescopic rod, 8 is a cross beam, 9 is a vertical beam, 10 is a gauze cloth, 11 is a water leakage hole, 12 is a spreading mechanism, 121 is a U-shaped plate, 122 is a rotating shaft, 123 is a motor, 124 is a connecting plate, 125 is an electric guide rail, 126 is an electric sliding seat, 127 is a spreading rake, 13 is an L-shaped plate, 14 is a hydraulic cylinder, 15 is a profiled plate, 16 is a drain pipe, and 17 is an avoidance groove. DETAILED DESCRIPTION
[0022] The technical solutions of the present application will be described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0023] Referring to Figure 1 , Figure 2 , Figure 3 and Figure 4 , the application provides a pressing forming device for bean product processing, which comprises a workbench 1, the top of the workbench 1 is provided with a bearing plate 2, the top of the bearing plate 2 is paved with a gauze cloth 10, a plurality of arrayed water leakage holes 11 are formed in the bearing plate 2, the bottom inner wall of the installation groove 4 is of an inclined surface structure, a drain pipe 16 is fixedly installed on the right side of the workbench 1, the drain pipe 16 is communicated with the installation groove 4, the gauze cloth 10 is arranged, which can avoid the blocking of the water leakage holes 11 by the bean product semi-finished product during the pressing forming processing of the bean product semi-finished product, the water liquid pressed out by the bean product semi-finished product can be discharged into the installation groove 4 through the water leakage holes 11, so that the water liquid in the installation groove 4 is discharged through the drain pipe 16, the top of the workbench 1 is provided with the installation groove 4, the bottom of the bearing plate 2 is fixedly installed with four supporting plates 5, the bottom ends of the four supporting plates 5 are fixedly connected with the bottom inner wall of the installation groove 4, the four supporting plates 5 are jointly used to stably support and fix the bearing plate 2, wherein:
[0024] The outer side of the bearing plate 2 is movably sleeved with an enclosing frame 3, the enclosing frame 3 is used for enclosing the bean product semi-finished product on the gauze cloth 10 on the bearing plate 2, so as to facilitate the subsequent pressing forming processing of the bean product semi-finished product, the workbench 1 is provided with a driving mechanism for controlling the vertical lifting of the enclosing frame 3, the driving mechanism comprises a pad seat 6, an electric telescopic rod 7, a cross beam 8 and two vertical beams 9, the pad seat 6 is fixedly installed on the bottom inner wall of the installation groove 4, the electric telescopic rod 7 is fixedly installed on the top of the pad seat 6, the cross beam 8 is fixedly installed on the output shaft end of the electric telescopic rod 7, the two vertical beams 9 are fixedly installed on the top of the cross beam 8, the tops of the two vertical beams 9 extend to the outside of the installation groove 4, and the two vertical beams 9 are fixedly connected with the left and right outer walls of the enclosing frame 3, respectively, the telescopic feature of the electric telescopic rod 7 is used to control the vertical lifting of the cross beam 8 and the two vertical beams 9, so as to lift the enclosing frame 3, thereby adjusting the height position of the enclosing frame 3, when the enclosing frame 3 is adjusted to the highest position (such as Figure 1 , Figure 2 and Figure 3The illustrated), the enclosure frame 3 is used to enclose the soy product semi-finished product on the mesh cloth 10 on the carrying plate 2, so as to facilitate subsequent pressing forming processing of the soy product semi-finished product, when the enclosure frame 3 is adjusted to the bottommost position, so as to facilitate taking out the pressed soy product from the carrying plate 2, the top of the workbench 1 is fixedly provided with an L-shaped plate 13, the top of the L-shaped plate 13 is fixedly provided with a hydraulic cylinder 14, the output shaft end of the hydraulic cylinder 14 is fixedly provided with a pressing plate 15 located directly above the carrying plate 2, by virtue of the telescopic feature of the hydraulic cylinder 14, the vertical lifting of the pressing plate 15 can be controlled, by virtue of the vertical downward force applied to the soy product semi-finished product by the pressing plate 15, the soy product semi-finished product can be pressed and formed.
[0025] In the embodiment, the inner side wall of the enclosure frame 3 and the outer side wall of the carrying plate 2 are both smooth planar structures, the inner side wall of the enclosure frame 3 and the outer side wall of the carrying plate 2 are in sliding sealing contact, so that the enclosure frame 3 can move vertically smoothly.
[0026] In the embodiment, limit grooves are formed on the left and right inner walls of the mounting groove 4, and the two ends of the cross beam 8 are respectively slidingly installed in the corresponding limit grooves, for limiting the lifting height stroke of the cross beam 8.
[0027] In the embodiment, the enclosure frame 3 is provided with a spreading mechanism 12 for spreading the soy product semi-finished product on the carrying plate 2, the spreading mechanism 12 comprises a U-shaped plate 121, a rotating shaft 122, a motor 123, a connecting plate 124, an electric guide rail 125, an electric sliding seat 126 and a spreading rake 127, the U-shaped plate 121 is fixedly installed on the right outer wall of the enclosure frame 3, the rotating shaft 122 is rotatably installed in the U-shaped plate 121, the motor 123 is fixedly installed on the front outer wall of the U-shaped plate 121, the output shaft end of the motor 123 is fixedly connected with the front end of the rotating shaft 122, the connecting plate 124 is fixedly installed on the rotating shaft 122, the left end of the connecting plate 124 is located in the enclosure frame 3, the electric guide rail 125 is fixedly installed on the bottom of the connecting plate 124, the electric sliding seat 126 is slidingly installed on the electric guide rail 125, and the spreading rake 127 is fixedly installed on the bottom of the electric sliding seat 126, the rotating shaft 122 can be controlled to rotate by the motor 123, so that the connecting plate 124, the electric guide rail 125, the electric sliding seat 126 and the spreading rake 127 can rotate around the rotating shaft 122 as the axis, that is, the position of the spreading rake 127 can be adjusted, the spreading rake 127 can move linearly by virtue of the sliding connection of the electric sliding seat 126 on the electric guide rail 125, so that the soy product semi-finished product in the enclosure frame 3 can be evenly and uniformly spread on the carrying plate 2, and the stress of the soy product semi-finished product in the subsequent pressing process is uniform, so that the thickness of the pressed soy product is more uniform, the forming quality and the taste consistency of the product are improved, and the production of high-quality soy products is ensured, it should be noted that the motor 123 is a reversible motor.
[0028] In the embodiment, the top right side of the enclosing frame 3 is provided with an avoiding groove 17, and the connecting plate 124 penetrates through the avoiding groove 17, so that the connecting plate 124 can be smoothly rotated to the required position.
[0029] In the embodiment, the cross-sectional dimension of the bearing plate 2 is the same as that of the profiling plate 15, so that the profiling plate 15 can be used to uniformly and evenly press the bean product semi-finished product on the bearing plate 2, and the side wall of the profiling plate 15 is a smooth surface structure, so that the profiling plate 15 can be smoothly and vertically moved in the enclosing frame 3.
[0030] In the embodiment, it is necessary to be pointed out that the electric telescopic rod 7, the motor 123, the electric guide rail 125, the electric sliding seat 126 and the hydraulic cylinder 14 can be purchased in the market or customized in the factory, and the line connection mode and the control mode belong to the mature technology in the field, so that the full disclosure is made, and therefore, the description is not repeated herein.
[0031] Through the above structure, the working principle of the pressing and forming device for bean product processing is as follows:
[0032] Firstly, the electric telescopic rod 7 is controlled to be in the elongation operation, the electric telescopic rod 7 drives the horizontal beam 8, the two vertical beams 9 and the enclosing frame 3 to be vertically lifted, the two ends of the horizontal beam 8 are slid in the corresponding limiting grooves, the enclosing frame 3 is lifted to the highest position, the electric telescopic rod 7 is stopped, at this time, the top of the bearing plate 2 is located in the enclosing frame 3 (as shown in Figure 1 、 Figure 2 and Figure 3 ), then the gauze cloth 10 is laid on the bearing plate 2, and then the bean product semi-finished product to be processed is poured on the gauze cloth 10 in the enclosing frame 3;
[0033] Then, the motor 123 is started to be in the forward rotation, the motor 123 drives the rotating shaft 122 to be counterclockwise rotated (from the perspective of Figure 2 ), the connecting plate 124, the electric guide rail 125, the electric sliding seat 126 and the flattening rake 127 are counterclockwise rotated around the rotating shaft 122 as the axis, when the connecting plate 124 is rotated to the horizontal state, the motor 123 is stopped, at this time, the electric guide rail 125, the electric sliding seat 126 and the flattening rake 127 are located in the enclosing frame 3, then the electric sliding seat 126 is controlled to be repeatedly linearly moved on the electric guide rail 125, the electric sliding seat 126 drives the flattening rake 127 to be moved in the horizontal direction, through the reciprocating movement of the flattening rake 127, the bean product semi-finished product can be uniformly laid on the bearing plate 2, so that the thickness and the distribution are uniform; after the bean product semi-finished product is flattened, the electric sliding seat 126 is stopped, the motor 123 is controlled to be reversed, the motor 123 drives the rotating shaft 122 to be clockwise rotated (from the perspective of Figure 2From the angle of observation), the connecting plate 124, the electric guide rail 125, the electric sliding seat 126 and the flattening rake 127 rotate clockwise around the rotating shaft 122, and when the connecting plate 124, the electric guide rail 125, the electric sliding seat 126 and the flattening rake 127 are rotated to the right side of the surrounding frame 3, the motor 123 is stopped, and the process can not touch the connecting plate 124, the electric guide rail 125, the electric sliding seat 126 and the flattening rake 127 during the subsequent pressing and the lowering process of the pressing plate 15;
[0034] Then, the hydraulic cylinder 14 is started to extend, the output shaft of the hydraulic cylinder 14 pushes the pressing plate 15 to move vertically downward, the pressing plate 15 gradually enters the surrounding frame 3 and uniformly and comprehensively applies pressure to the bean products on the bearing plate 2, so that the bean products are gradually formed, the water in the bean product semi-finished product is discharged through the water leakage hole 11 into the installation groove 4, and finally the water in the installation groove 4 is discharged through the drain pipe 16;
[0035] After the bean product semi-finished product is pressed and formed, the hydraulic cylinder 14 is controlled to reset, the pressing plate 15 is lifted back, the electric telescopic rod 7 is controlled to reset, the electric telescopic rod 7 drives the cross beam 8, the two vertical beams 9 and the surrounding frame 3 to vertically descend, and when the top of the bearing plate 2 is exposed outside the surrounding frame 3, the pressed and formed bean products can be conveniently taken out.
Claims
1. A pressing and molding device for processing soybean products, characterized in that, The system includes a workbench (1), a support plate (2) on the top of the workbench (1), a mesh cloth (10) on the top of the support plate (2), multiple arrayed drainage holes (11) on the support plate (2), an installation groove (4) on the top of the workbench (1), and support plates (5) fixedly installed at the four bottom corners of the support plate (2). The bottom ends of the four support plates (5) are fixedly connected to the bottom inner wall of the installation groove (4). The outer side of the support plate (2) is open. The moving sleeve is equipped with a enclosure frame (3), and the workbench (1) is equipped with a drive mechanism for controlling the vertical lifting of the enclosure frame (3). The enclosure frame (3) is equipped with a spreading mechanism (12) for spreading the semi-finished bean products on the support plate (2). An L-shaped plate (13) is fixedly installed on the top of the workbench (1), and a hydraulic cylinder (14) is fixedly installed on the top of the L-shaped plate (13). A forming plate (15) located directly above the support plate (2) is fixedly installed on the output shaft end of the hydraulic cylinder (14).
2. The pressing and molding device for processing soybean products according to claim 1, characterized in that: The inner wall of the enclosure frame (3) and the outer wall of the bearing plate (2) are both smooth planar structures, and the inner wall of the enclosure frame (3) and the outer wall of the bearing plate (2) are in sliding and sealed contact.
3. The pressing and molding device for processing soybean products according to claim 1, characterized in that: The drive mechanism includes a pad (6), an electric telescopic rod (7), a crossbeam (8), and two vertical beams (9). The pad (6) is fixedly installed on the bottom inner wall of the mounting groove (4). The electric telescopic rod (7) is fixedly installed on the top of the pad (6). The crossbeam (8) is fixedly installed on the output shaft end of the electric telescopic rod (7). The two vertical beams (9) are both fixedly installed on the top of the crossbeam (8). The tops of the two vertical beams (9) extend outside the mounting groove (4), and the two vertical beams (9) are respectively fixedly connected to the left and right outer walls of the enclosure frame (3).
4. The pressing and molding device for processing soybean products according to claim 3, characterized in that: Limiting grooves are provided on the inner walls of the left and right sides of the mounting groove (4), and the two ends of the crossbeam (8) are slidably installed in the corresponding limiting grooves.
5. The pressing and molding device for processing soybean products according to claim 1, characterized in that: The paving mechanism (12) includes a U-shaped plate (121), a rotating shaft (122), a motor (123), a connecting plate (124), an electric guide rail (125), an electric slide (126), and a leveling rake (127). The U-shaped plate (121) is fixedly installed on the right outer wall of the enclosure frame (3). The rotating shaft (122) is rotatably installed inside the U-shaped plate (121). The motor (123) is fixedly installed on the front outer wall of the U-shaped plate (121). The output shaft end of 123 is fixedly connected to the front end of the rotating shaft (122), the connecting plate (124) is fixedly installed on the rotating shaft (122), the left end of the connecting plate (124) is located inside the enclosure frame (3), the electric guide rail (125) is fixedly installed at the bottom of the connecting plate (124), the electric slide (126) is slidably installed on the electric guide rail (125), and the leveling rake (127) is fixedly installed at the bottom of the electric slide (126).
6. The pressing and molding device for processing soybean products according to claim 5, characterized in that: The top right side of the enclosure frame (3) is provided with an avoidance groove (17), and the connecting plate (124) passes through the avoidance groove (17).
7. The pressing and molding device for processing soybean products according to claim 1, characterized in that: The bottom inner wall of the mounting groove (4) is an inclined surface structure. A drain pipe (16) is fixedly installed on the right side of the workbench (1), and the drain pipe (16) is connected to the mounting groove (4).
8. The pressing and molding device for processing soybean products according to claim 1, characterized in that: The cross-sectional dimensions of the bearing plate (2) and the cross-sectional dimensions of the forming plate (15) are the same, and the sidewalls of the forming plate (15) are smooth.