Card clothing steel wire on-line automatic oil spraying device

The online automatic oil spraying and drying device solves the problems of uneven oiling of the needle cloth wire and cumbersome operation, achieving uniform oiling and rapid drying, thus improving production efficiency and practicality.

CN223683798UActive Publication Date: 2025-12-19LIANYUNGANG LIANRUI CARD CLOTHING CO LTD
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Patent Information

Application Number
CN202423165427.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-22
Publication Date
2025-12-19
Estimated Expiration
2034-12-22

AI Technical Summary

Technical Problem

The existing oiling process for needle-cloth wire has problems such as uneven oiling and cumbersome operation. In particular, the specifications of the bundled needle-cloth wire are too thin, resulting in the outer needle-cloth wire of the bundle being thinner, which leads to uneven oiling and cumbersome operation.

Method used

Design an online automatic oiling device for needle cloth steel wire, which adopts an oil spray pipe and a hot air pipe structure. The needle cloth steel wire is spread by a guide roller, the oil spray pipe sprays oil evenly, and the hot air pipe dries the steel wire. Combined with a limit sleeve to prevent deviation, it realizes automatic oiling and drying.

Benefits of technology

It achieves uniform oiling of the needle cloth steel wire and simplifies operation, improving production efficiency and practicality, and avoiding oil waste and residue.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223683798U_ABST
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Abstract

The utility model discloses an on-line automatic oil spraying device for card clothing steel wires, which relates to the technical field of card clothing steel wire production and processing and comprises a base, supporting legs, a cross beam, a first guide roller, a second guide roller, a third guide roller and a card clothing steel wire body. The supporting legs are arranged at the four corners of the top of the base, and the cross beam is arranged above the base through the supporting legs; the first guide roller is arranged on the left side of the bottom of the cross beam, the second guide roller is arranged on the right side of the cross beam, and the third guide roller is arranged on the top of the cross beam; an oil liquid groove is formed in the left side of the top of the base in the width direction, an oil spraying pipe parallel to the card clothing steel wire body is obliquely arranged above the oil liquid groove, and the oil spraying pipe is located above the right side of the first guide roller. A hot air pipe is arranged above the right side of the oil spraying pipe, oil liquid can be evenly sprayed to the position above a card clothing steel wire body easily, a drying function is achieved, packaging is convenient, the device is easy to operate, and practicability is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the production and processing technology field of needle cloth steel wire, in particular to a kind of needle cloth steel wire online automatic oiling device. BACKGROUND

[0002] In order to improve the rust and corrosion resistance of needle cloth steel wire, the finished needle cloth steel wire needs to be oiled;

[0003] Due to the thin specification of needle cloth steel wire, the bunched needle cloth steel wire product is generally placed in a special oil tank during the oiling process, soaked for several hours, then taken out and dried, and then packaged. Using the above oiling method to oil the needle cloth steel wire, there is uneven oiling, that is, more oil on the needle cloth steel wire outside the bundle, less oil on the needle cloth steel wire in the middle of the bundle, and the needle cloth steel wire needs to be oiled separately, which is inconvenient to operate. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of needle cloth steel wire online automatic oiling device, which is easy to evenly sprinkle oil on the needle cloth steel wire body, has drying function, is convenient for packaging, and the device is easy to operate, improves practicability.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a kind of needle cloth steel wire online automatic oiling device, including base, support leg, crossbeam, first guide roller, second guide roller, third guide roller, needle cloth steel wire body;The support leg is arranged at the four corners of the top of the base, and the crossbeam is arranged above the base by the support leg;The first guide roller is arranged at the left side of the bottom of the crossbeam, the second guide roller is arranged at the right side of the crossbeam, and the third guide roller is arranged at the top of the crossbeam;The side without steel needle on the needle cloth steel wire body is in contact with the bottom of the first guide roller, the right side of the second guide roller and the top of the third guide roller respectively;Oil groove is opened in the width direction on the left side of the top of the base, and oil injection pipe parallel to the needle cloth steel wire body is arranged above the oil groove, and the oil injection pipe is located above the right side of the first guide roller;Hot air pipe is arranged above the right side of the oil injection pipe, and the hot air pipe is located above and below the needle cloth steel wire body and parallel to it.

[0006] In order to easily deliver oil to the oil injection pipe, as a kind of needle cloth steel wire online automatic oiling device of the utility model is preferred, the inside of the oil groove is arc-shaped;Oil pump is arranged in the oil groove, and the input end and output end of the oil pump are respectively communicated with the oil groove and the oil injection pipe through pipeline.

[0007] In order to easily dry the needle cloth steel wire body, as a kind of needle cloth steel wire online automatic oiling device provided by the utility model, the bottom of the cross beam is provided with a hot air blower, and the air outlet end of the hot air blower is communicated with the hot air pipe by a pipeline.

[0008] In order to easily receive the oil drops falling, as a kind of needle cloth steel wire online automatic oiling device provided by the utility model, the lower part of the hot air pipe is provided with an oil guide groove, and the lower end of the oil guide groove extends into the oil tank.

[0009] In order to prevent the needle cloth steel wire body from deviating when moving, as a kind of needle cloth steel wire online automatic oiling device provided by the utility model, the circumferential outer wall of the first guide roller, the second guide roller and the third guide roller is provided with two slidable limiting sleeves.

[0010] Compared with the prior art, the utility model has the beneficial effects as follows:

[0011] The utility model discloses a first guide roller, a second guide roller and a third guide roller spread the needle cloth steel wire body, start the oil pump, and easily sprinkle the oil on the upper part of the needle cloth steel wire body, avoid the residual oil on the needle cloth steel wire body when the needle cloth steel wire body moves obliquely, start the hot air blower, easily blow the oil on the needle cloth steel wire body downward, and quickly dry the needle cloth steel wire body by the hot air, so that the device is simple in operation and high in practicability. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is the structure schematic view of the utility model;

[0013] Figure 2 It is the structure schematic view of the first guide roller and the limiting sleeve of the utility model.

[0014] In the drawing: 1, base; 2, support leg; 3, cross beam; 4, first guide roller; 5, second guide roller; 6, third guide roller; 7, needle cloth steel wire body; 8, oil tank; 9, oil injection pipe; 10, hot air pipe; 11, oil pump; 12, hot air blower; 13, oil guide groove; 14, limiting sleeve. DETAILED DESCRIPTION

[0015] Please refer to Figure 1 and 2The utility model provides an automatic on-line oiling device for needle cloth wire, which comprises a base 1, a supporting leg 2, a crossbeam 3, a first guide roller 4, a second guide roller 5, a third guide roller 6 and a needle cloth wire body 7. The supporting leg 2 is arranged at the four corners of the top of the base 1, and the crossbeam 3 is arranged above the base 1 through the supporting leg 2. The first guide roller 4 is arranged at the left side of the bottom of the crossbeam 3, the second guide roller 5 is arranged at the right side of the crossbeam 3, and the third guide roller 6 is arranged at the top of the crossbeam 3. The side of the needle cloth wire body 7 without a steel needle is in contact with the bottom of the first guide roller 4, the right side of the second guide roller 5 and the top of the third guide roller 6, respectively. An oil groove 8 is formed in the left side of the top of the base 1 along the width direction, and an oil injection pipe 9 parallel to the needle cloth wire body 7 is arranged above the oil groove 8 and inclined to the oil injection pipe 9. The right side of the oil injection pipe 9 is provided with a hot air pipe 10 above, and the hot air pipe 10 is parallel to the needle cloth wire body 7 above and below.

[0016] In the embodiment, the needle cloth wire body 7 is spread through the first guide roller 4, the second guide roller 5 and the third guide roller 6. The nozzle of the oil injection pipe 9 is directed to the side of the needle cloth wire body 7 with a steel needle, and the needle cloth wire body 7 is sprayed with oil through the oil injection pipe 9. The oil is easily and uniformly sprayed onto the needle cloth wire body 7, and the uneven oiling of the needle cloth wire body 7 is avoided. The needle cloth wire body 7 is inclined and uniformly moved from bottom to top along the first guide roller 4, the second guide roller 5 and the third guide roller 6. When the needle cloth wire body 7 is moved, the excess oil on the needle cloth wire body 7 flows downward due to gravity, and the excess oil remaining on the needle cloth wire body 7 is avoided. The oil groove 8 is below the oil injection pipe 9, and the oil droplets falling therefrom are easily collected, and the waste of oil is avoided. The outlets of the hot air pipes 10 are all inclined downward, and the oil suspended on the needle cloth wire body 7 is easily blown downward through the downward flowing air. At the same time, the needle cloth wire body 7 is easily and quickly dried through the hot air, and the packaging is easily performed.

[0017] The device is also suitable for the needle cloth wire without a steel needle.

[0018] As a technical optimization scheme of the utility model, the inside of the oil groove 8 is arc-shaped. An oil pump 11 is arranged in the oil groove 8, and the input end and the output end of the oil pump 11 are respectively communicated with the oil groove 8 and the oil injection pipe 9 through pipelines.

[0019] In the embodiment, the oil pump 11 is started, and the oil in the oil groove 8 is automatically delivered into the oil injection pipe 9, and the needle cloth wire body 7 is easily and automatically oiled through the oil injection pipe 9.

[0020] As a technical optimization scheme of the utility model, a hot air machine 12 is arranged at the bottom of the crossbeam 3, and the outlet of the hot air machine 12 is communicated with the hot air pipe 10 through a pipeline.

[0021] In the embodiment, the hot air machine 12 is started, the hot air is blown to the card wire body 7 through the plurality of hot air pipes 10, and the card wire body 7 is further easily dried; the air inlet end of the hot air machine 12 is provided with a filter cover, so that dust is prevented from falling on the card wire body 7.

[0022] As a technical optimization scheme of the utility model, the oil guide groove 13 is obliquely arranged below the hot air pipe 10, and the low end of the oil guide groove 13 extends into the oil groove 8.

[0023] In the embodiment, the oil guide groove 13 easily holds the oil falling from the card wire body 7, and plays a collection and flow guide role.

[0024] As a technical optimization scheme of the utility model, the two slidable limiting sleeves 14 are arranged on the circumferential outer walls of the first guide roller 4, the second guide roller 5 and the third guide roller 6.

[0025] In the embodiment, according to the width of the card wire body 7, the distance between the two limiting sleeves 14 on the outer walls of the first guide roller 4, the second guide roller 5 and the third guide roller 6 is slid, so that the two limiting sleeves 14 limit the card wire body 7, and the offset phenomenon of the card wire body 7 is avoided when the card wire body 7 moves and is sprayed with oil.

[0026] The working principle and use process of the utility model are as follows:

[0027] The card wire body 7 is spread through the first guide roller 4, the second guide roller 5 and the third guide roller 6; the oil pump 11 is started, the oil in the oil groove 8 is automatically transported into the oil spraying pipe 9, the oil spraying pipe 9 easily automatically sprays oil on the card wire body 7, easily uniformly sprays oil on the upper side of the card wire body 7, and avoids the uneven oiling of the card wire body 7; the card wire body 7 is obliquely and uniformly moved from the lower side to the upper side along the first guide roller 4, the second guide roller 5 and the third guide roller 6, when the card wire body 7 is obliquely moved, the excess oil on the card wire body 7 flows downward due to gravity, and the excess oil remaining on the card wire body 7 is avoided; the oil groove 8 and the oil guide groove 13 easily hold the falling oil drops, and the waste of oil is avoided; the hot air machine 12 is started, the hot air is blown into the hot air pipe 10, and the air outlets of the hot air pipes 10 are all obliquely downward, the flowing air easily blows the oil hanging on the card wire body 7 downward, and the card wire body 7 is easily quickly dried through the hot air.

[0028] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection range of the utility model.

Claims

1. An automatic wire oiling device for wire in a carding machine, characterized in that: The system includes a base (1), legs (2), a crossbeam (3), a first guide roller (4), a second guide roller (5), a third guide roller (6), and a needle-cloth wire body (7). The legs (2) are located at the four corners of the top of the base (1), and the crossbeam (3) is positioned above the base (1) via the legs (2). The first guide roller (4) is located on the left side of the bottom of the crossbeam (3), the second guide roller (5) is located on the right side of the crossbeam (3), and the third guide roller (6) is located on the top of the crossbeam (3). The needle-cloth wire body (7) is... The side without steel needles contacts the bottom of the first guide roller (4), the right side of the second guide roller (5), and the top of the third guide roller (6), respectively; an oil trough (8) is provided on the left side of the top of the base (1) along the width direction, and an oil spray pipe (9) parallel to the needle cloth steel wire body (7) is inclinedly arranged above the oil trough (8), and the oil spray pipe (9) is located above the right side of the first guide roller (4); a hot air pipe (10) is provided above the right side of the oil spray pipe (9), and the hot air pipe (10) is located above and below the needle cloth steel wire body (7) and parallel to it.

2. The device according to claim 1, characterized in that: The inside of the oil tank (8) is arc-shaped; an oil pump (11) is installed inside the oil tank (8), and the input end and output end of the oil pump (11) are connected to the oil tank (8) and the oil injection pipe (9) through pipes respectively.

3. The device according to claim 1, characterized in that: A hot air blower (12) is provided at the bottom of the crossbeam (3), and the air outlet of the hot air blower (12) is connected to the hot air pipe (10) through a pipe.

4. The device according to claim 1, characterized in that: An oil guide groove (13) is provided at an angle below the hot air pipe (10), and the lower end of the oil guide groove (13) extends into the oil tank (8).

5. The device according to claim 1, characterized in that: Two slidable limiting sleeves (14) are provided on the outer circumference of the first guide roller (4), the second guide roller (5), and the third guide roller (6).