Intelligent temperature-control energy-saving coating line drying chamber structure

By using a bottom-up circulating hot air system and thermistor control in the drying chamber of the intelligent temperature-controlled energy-saving coating line, the problem of uneven drying temperature is solved, achieving automatic temperature adjustment and energy-saving drying effects.

CN223683890UActive Publication Date: 2025-12-19TAICANG FANYA COATING EQUIP CO LTD
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Patent Information

Application Number
CN202520213633.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-12-19
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

Existing coating drying technologies often result in poor drying effects and lack automatic temperature control, which negatively impacts drying quality.

Method used

A smart temperature-controlled energy-saving coating line drying chamber structure was designed. It adopts a bottom-up circulating hot air system and a thermistor to control the temperature. Combined with the automatic adjustment of servo motor and heating wire, it achieves uniform temperature control and energy saving.

Benefits of technology

It improves drying efficiency, ensures temperature uniformity, avoids energy waste, and enhances drying quality and energy-saving performance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223683890U_ABST
Patent Text Reader

Abstract

The utility model discloses an intelligent temperature control energy-saving coating line drying chamber structure which comprises a drying chamber and a conveying belt, the conveying belt penetrates through the drying chamber, a plurality of heat insulation curtains are fixedly connected to the inner top wall of the drying chamber, a heating box is fixedly connected to the upper surface of the drying chamber, and the heating box is of a hollow structure. Two pump plates are slidably connected into the heating box in a sealed mode, a plurality of first springs are fixedly connected between the pump plates and the inner side wall of the heating box, the heating box is rotationally connected with a rotating shaft in a penetrating mode through a bearing, the end, located in the heating box, of the rotating shaft is fixedly connected with a protruding block in a penetrating mode, and the pump plates are fixedly connected with a plurality of first pipes in a penetrating mode. The side wall of the heating box and the side wall of the drying chamber are jointly and fixedly connected with two third pipes in a penetrating mode, and the bottom wall of the heating box and the top wall of the drying chamber are jointly and fixedly connected with a second pipe in a penetrating mode. The temperature in the drying chamber can be ensured to be more uniform, the drying effect is improved, and the temperature in the drying chamber can be automatically controlled.
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Description

Technical Field

[0001] This utility model relates to the field of coating drying technology, and in particular to the structure of the drying chamber of an intelligent temperature-controlled energy-saving coating line. Background Technology

[0002] Coating is the process of covering metal and non-metal surfaces with a protective or decorative layer. There are various coating methods. Coating plays a certain protective role, protecting objects such as metal, wood, stone, and plastic from corrosion by light, rain, dew, water, and various media, thereby extending the service life of the objects. At the same time, coating also has a decorative function. Through coating, we can make objects more beautiful and shiny, and improve the overall quality of products. After the coating is completed, in order to make the coating on the surface of the parts dry and cure quickly, the parts also need to be dried. Drying can ensure the quality and stability of the coating. The drying operation is generally carried out in a drying room.

[0003] In existing technologies, drying is generally a simple hot air drying process, which has a mediocre drying effect. Furthermore, the drying temperature cannot be automatically controlled during the drying process. Both high and low drying temperatures are not conducive to the normal drying process, thus affecting the drying quality. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing an intelligent temperature-controlled energy-saving coating line drying chamber structure.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] The intelligent temperature-controlled energy-saving coating line drying chamber structure includes a drying chamber and a conveyor belt. The conveyor belt passes through the drying chamber. Multiple heat insulation curtains are fixedly connected to the top wall of the drying chamber. A heating box is fixedly connected to the upper surface of the drying chamber. The heating box is a hollow structure. Two pump plates are slidably connected inside the heating box. Multiple first springs are fixedly connected between the pump plates and the inner side wall of the heating box. A rotating shaft is rotatably connected to the heating box through a bearing. A protrusion is fixedly connected to one end of the rotating shaft inside the heating box. Multiple first tubes are fixedly connected to the pump plates. Two third tubes are fixedly connected to the side wall of the heating box and the side wall of the drying chamber. A second tube is fixedly connected to the bottom wall of the heating box and the top wall of the drying chamber. A servo motor is fixedly connected to the upper surface of the heating box through a bracket. The rotating shaft is fixedly connected to the output shaft of the servo motor.

[0007] Preferably, air outlet blocks are fixedly connected to the two opposite inner sidewalls of the drying chamber. The air outlet blocks are hollow structures. The end of the third pipe located inside the drying chamber is fixedly connected to the corresponding air outlet block. Multiple fifth pipes are fixedly connected to the sidewall of the air outlet block away from the corresponding third pipe.

[0008] Preferably, the top wall of the drying chamber is fixedly connected with an air inlet block, the air inlet block is a hollow structure, one end of the second pipe in the drying chamber is fixedly connected with the top wall of the air inlet block, and the bottom wall of the air inlet block is fixedly connected with a plurality of fourth pipes.

[0009] Preferably, one-way valves are arranged in the first pipe, the fourth pipe and the fifth pipe.

[0010] Preferably, pressure relief valves are arranged in the fourth pipe and the fifth pipe.

[0011] Preferably, a plurality of electric heating wires are fixedly connected between the two opposite inner side walls of the heating box, a thermistor is fixedly connected to the top wall of the drying chamber, and the thermistor and the electric heating wires are electrically connected through wires.

[0012] Preferably, a vertical column is fixedly connected to the upper surface of the air outlet block, the vertical column is rotatably connected with a trigger plate through a bearing, a sliding sleeve is fixedly connected to the upper surface of the air outlet block, a sliding block is dampingly connected with the sliding sleeve, a second spring is fixedly connected between the sliding block and the sliding sleeve, a fixed electric block is fixedly embedded in the inner side wall of the sliding sleeve, and a movable electric block is fixedly connected to the side wall of the sliding block.

[0013] Compared with the prior art, the utility model has the advantages of:

[0014] 1. The heating box is arranged at the top of the drying chamber, hot air is pumped into the bottom of the drying chamber through the third pipe, the air outlet block and the fifth pipe, and the air in the drying chamber is sucked in through the second pipe, the air inlet block and the fourth pipe, so that circulating hot air is formed from bottom to top, the air with lower temperature is gathered at the bottom, the air entering the bottom pushes the air with lower temperature upwards and is sucked into the heating block for heating, so that the temperature in the whole drying chamber is more uniform and the drying effect is improved.

[0015] 2. The temperature in the drying chamber is monitored through the thermistor, the thermistor controls the heating amount of the electric heating wire according to the temperature, so that the temperature control in the drying chamber is completed, the drying temperature is prevented from being too high or too low, and the drying effect is affected.

[0016] 3. When the conveying belt conveys the parts to be dried into the drying chamber, the parts contact the trigger plate and make it rotate, the trigger plate drives the sliding block to move, the movable electric block contacts the fixed electric block, so that the servo motor and the electric heating wire are powered on, when no part enters for a long time, the movable electric block is separated from the fixed electric block, so that the servo motor and the electric heating wire are powered off, the waste of electric energy is avoided, and the energy saving effect is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1The utility model provides an intelligent temperature control energy -conserving coating line drying chamber structure's structure schematic view is provided for the utility model,

[0018] Figure 2 The utility model provides an intelligent temperature control energy -conserving coating line drying chamber structure's internal structure schematic view is provided for the utility model,

[0019] Figure 3 The utility model provides an intelligent temperature control energy -conserving coating line drying chamber structure's internal structure schematic view of heating box is provided for the utility model,

[0020] Figure 4 The utility model provides an intelligent temperature control energy -conserving coating line drying chamber structure's internal structure schematic view of drying chamber is provided for the utility model,

[0021] Figure 5 It is Figure 4 The utility model discloses an enlarged view of B in the figure.

[0022] In the figure: 1 drying chamber, 2 conveying belt, 3 heat insulation curtain, 4 heating box, 5 servo motor, 6 rotating shaft, 7 protruding block, 8 pump plate, 9 first spring, 10 first pipe, 11 second pipe, 12 third pipe, 13 air inlet block, 14 fourth pipe, 15 air outlet block, 16 fifth pipe, 17 thermistor, 18 electric heating wire, 19 stand column, 20 trigger plate, 21 sliding sleeve, 22 sliding block, 23 second spring, 24 movable electric block, 25 fixed electric block. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments.

[0024] Referring to Figures 1-4 , the intelligent temperature control energy -conserving coating line drying chamber structure includes drying chamber 1 and conveying belt 2, conveying belt 2 passes through drying chamber 1, a plurality of heat insulation curtains 3 are fixedly connected to the inner top wall of drying chamber 1, a heating box 4 is fixedly connected to the upper surface of drying chamber 1, the heating box 4 is a hollow structure, two pump plates 8 are sealingly and slidably connected in the heating box 4, a plurality of first springs 9 are fixedly connected between the pump plate 8 and the inner side wall of the heating box 4, the heating box 4 is rotationally connected with rotating shaft 6 through bearing, one end of rotating shaft 6 located in the heating box 4 is fixedly connected with protruding block 7, a plurality of first pipes 10 are fixedly connected through the pump plate 8, two third pipes 12 are fixedly connected through the side wall of heating box 4 and the side wall of drying chamber 1, the second pipe 11 is fixedly connected through the bottom wall of heating box 4 and the top wall of drying chamber 1, the servo motor 5 is fixedly connected to the upper surface of heating box 4 through support, and the rotating shaft 6 is fixedly connected with the output shaft of servo motor 5.

[0025] The opposite two inner side walls of the drying chamber 1 are fixedly connected with air outlet blocks 15, the air outlet blocks 15 are hollow structures, one end of the third pipe 12 located in the drying chamber 1 is fixedly connected with the corresponding air outlet block 15 in a penetrating manner, and the side wall of the air outlet block 15 away from the corresponding third pipe 12 is fixedly connected with a plurality of fifth pipes 16 in a penetrating manner.

[0026] The inner top wall of the drying chamber 1 is fixedly connected with an air inlet block 13, the air inlet block 13 is a hollow structure, one end of the second pipe 11 located in the drying chamber 1 is fixedly connected with the top wall of the air inlet block 13 in a penetrating manner, and the bottom wall of the air inlet block 13 is fixedly connected with a plurality of fourth pipes 14 in a penetrating manner.

[0027] The first pipe 10, the fourth pipe 14 and the fifth pipe 16 are all provided with one-way valves, the one-way valve in the first pipe 10 only allows air to be discharged from between the two pump plates 8 to the outside of the two pump plates 8, the one-way valve in the fourth pipe 14 only allows air to enter the air inlet block 13 from the fourth pipe 14, and the one-way valve in the fifth pipe 16 only allows air to enter the fifth pipe 16 from the air outlet block 15.

[0028] The fourth pipe 14 and the fifth pipe 16 are both provided with pressure relief valves, the opening pressure of the pressure relief valve is small, and the pressure relief valve is mainly arranged to ensure that air can be more uniformly discharged through each fifth pipe 16 and more uniformly enter each fourth pipe 14.

[0029] A plurality of electric heating wires 18 are fixedly connected between the opposite two inner side walls of the heating box 4, a thermistor 17 is fixedly connected to the inner top wall of the drying chamber 1, the thermistor 17 is electrically connected to the electric heating wire 18 through a wire, the resistance value of the thermistor 17 increases with the increase of temperature, so that the temperature in the drying chamber 1 is monitored through the thermistor 17, when the temperature is too high, the current of the electric heating wire 18 is reduced to reduce the heating speed, and when the temperature is too low, the current of the electric heating wire 18 is increased to increase the heating speed, so that the temperature in the drying chamber 1 is automatically controlled.

[0030] A vertical column 19 is fixedly connected to the upper surface of the air outlet block 15, the vertical column 19 is rotatably connected to a trigger plate 20 through a bearing, a sliding sleeve 21 is fixedly connected to the upper surface of the air outlet block 15, a sliding block 22 is dampingly connected to the sliding sleeve 21, damping sliding makes there be a certain friction force between the two, so that the sliding block 22 can slowly reset under the elastic force of the second spring 23, the second spring 23 is fixedly connected between the sliding block 22 and the sliding sleeve 21, a fixed electric block 25 is fixedly embedded in the inner side wall of the sliding sleeve 21, an active electric block 24 is fixedly connected to the side wall of the sliding block 22, and after the fixed electric block 25 and the active electric block 24 are in contact, the servo motor 5 and the electric heating wire 18 can be powered on to work, and separation will cause power-off and stop working.

[0031] The utility model discloses, the part of waiting for drying is sent into the drying chamber 1 through the conveyer belt 2, and when the part enters the drying chamber 1, contact with trigger plate 20, and make trigger plate 20 rotate around stand 19, to make slider 22 slide into the sleeve 21, and then make movable electric block 24 contact with fixed electric block 25, make servo motor 5 and electric heating wire 19 energized start, servo motor 5 drives the lug 7 rotation through the pivot 6, and the lug 7 rotation cooperation first spring 9 makes two pump plate 8 mutually far away and then mutually close, when two pump plate 8 mutually far away, through second pipe 11, air inlet block 13 and fourth pipe 14, the air in the drying chamber 1 is pumped into between two pump plate 8, and through electric heating wire 18 heating, simultaneously, the air that already heated outside two pump plate 8 is pumped into the drying chamber 1 through second pipe 11, air outlet block 15, fifth pipe 16, and when two pump plate 8 mutually close, the air that already heated enters the space outside two pump plate 8 from between two pump plate 8 through first pipe 10, waits to pump out, like this, make air circulation, and the part in the drying chamber 1 is dried.

[0032] During the drying process, the thermistor 17 senses the temperature in the drying chamber 1. When the temperature in the drying chamber 1 is too high, the resistance value of the thermistor 17 increases, which reduces the current passing through the electric heating wire 18, thereby reducing the heating efficiency of the electric heating wire 18, and thus reducing the temperature in the drying chamber 1. Conversely, when the temperature in the drying chamber 1 is relatively low, the resistance value of the thermistor 17 decreases, thereby increasing the heating effect of the electric heating wire 18, and thus increasing the temperature in the drying chamber 1. The temperature in the drying chamber 1 is automatically controlled.

[0033] The above is only the preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art, according to the technical scheme and the utility model concept of the utility model, makes equivalent replacement or change within the technical range disclosed by the utility model, should be covered in the protection scope of the utility model.

Claims

1. An intelligent temperature control energy-saving coating line drying room structure, comprising a drying room (1) and a conveying belt (2), the conveying belt (2) passes through the drying room (1), characterized in that, The drying chamber (1) top wall is fixedly connected with a plurality of heat insulation curtains (3), the drying chamber (1) upper surface is fixedly connected with a heating box (4), the heating box (4) is a hollow structure, two pump plates (8) are sealingly and slidably connected in the heating box (4), a plurality of first springs (9) are fixedly connected between the pump plate (8) and the inner side wall of the heating box (4), the heating box (4) is rotatably connected with a rotating shaft (6) through a bearing, one end of the rotating shaft (6) located in the heating box (4) is fixedly connected with a protruding block (7), a plurality of first pipes (10) are fixedly connected through the pump plate (8), the side wall of the heating box (4) and the side wall of the drying chamber (1) are fixedly connected with two third pipes (12) through, the bottom wall of the heating box (4) and the top wall of the drying chamber (1) are fixedly connected with a second pipe (11) through, the upper surface of the heating box (4) is fixedly connected with a servo motor (5) through a support, the rotating shaft (6) is fixedly connected with the output shaft of the servo motor (5).

2. The intelligent temperature control energy-saving coating line drying chamber structure according to claim 1, characterized in that, The opposite two inner side walls of the drying chamber (1) are fixedly connected with air outlet blocks (15), the air outlet blocks (15) are hollow structures, one end of the third pipe (12) located in the drying chamber (1) is fixedly connected with the corresponding air outlet block (15) through, the side wall of the air outlet block (15) away from the corresponding third pipe (12) is fixedly connected with a plurality of fifth pipes (16) through.

3. The intelligent temperature control energy-saving coating line drying chamber structure according to claim 2, characterized in that, The top wall of the drying chamber (1) is fixedly connected with an air inlet block (13), the air inlet block (13) is a hollow structure, one end of the second pipe (11) located in the drying chamber (1) is fixedly connected with the top wall of the air inlet block (13) through, the bottom wall of the air inlet block (13) is fixedly connected with a plurality of fourth pipes (14) through.

4. The intelligent temperature control energy-saving coating line drying chamber structure according to claim 3, characterized in that, The first pipe (10), the fourth pipe (14) and the fifth pipe (16) are all provided with a one-way valve.

5. The intelligent temperature control energy-saving coating line drying chamber structure according to claim 3, characterized in that, The fourth pipe (14) and the fifth pipe (16) are all provided with a pressure relief valve.

6. The intelligent temperature control energy-saving coating line drying chamber structure according to claim 1, characterized in that, A plurality of electric heating wires (18) are fixedly connected between the opposite two inner side walls of the heating box (4), a thermistor (17) is fixedly connected to the top wall of the drying chamber (1), and the thermistor (17) and the electric heating wire (18) are electrically connected through wires.

7. The intelligent temperature control energy-saving coating line drying chamber structure according to claim 2, characterized in that, The upper surface of the air outlet block (15) is fixedly connected with a vertical column (19), the vertical column (19) is rotatably connected with a trigger plate (20) through a bearing, the upper surface of the air outlet block (15) is fixedly connected with a sliding sleeve (21), the sliding sleeve (21) is dampingly and slidably connected with a sliding block (22), a second spring (23) is fixedly connected between the sliding block (22) and the sliding sleeve (21), a fixed electric block (25) is fixedly embedded in the inner side wall of the sliding sleeve (21), and a movable electric block (24) is fixedly connected to the side wall of the sliding block (22).