Adjustable channel baffle for color sorter
By designing an adjustable channel baffle on the color sorter and using a rotary knob to drive a threaded rod to adjust the sealing plate, the problem of the fixed channel baffle being unable to be flexibly adjusted is solved, enabling flexible adjustment of material sorting accuracy and output, and improving the applicability of the color sorter.
Patent Information
- Application Number
- CN202423201701.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The existing color sorter has fixed channel baffles, which makes it impossible to flexibly adjust the sorting parameters according to actual production needs, thus limiting the applicability of material sorting accuracy and output.
An adjustable channel baffle was designed. By rotating the knob to drive the threaded rod, the sealing plate is moved to adjust the degree of blockage of the discharge hole, thereby achieving flexible adjustment of material sorting accuracy and output.
This improves the applicability and practicality of the color sorter, enabling flexible switching of working modes according to different production needs and meeting the material sorting requirements of different batches.
Smart Images

Figure CN223683986U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of color sorters, in particular to an adjustable channel baffle for a color sorter. BACKGROUND
[0002] As indispensable equipment for modern material processing and quality control, color sorters are widely used in many industries such as grains, food, ores and plastics. The core principle of the color sorter is to accurately identify and remove impurities, different color particles or classify and screen according to quality grades in the material based on the differences in optical characteristics such as the surface color and texture of the material, using high-precision optical sensors, image processing systems and air jet removal devices. In the internal structure of the color sorter, the channel baffle plays a crucial role. The conventional channel baffle is mostly fixed, which is not conducive to the flexible adjustment of the sorting parameters of the color sorter according to the actual production requirements. With the change of material sources and batches, the required sorting accuracy and yield indicators are different. For example, in the peak season of grain processing, it is expected to increase the yield and moderately relax the sorting accuracy, and in the off-season, high-quality precision screening is focused on. However, the existing fixed baffle limits the control of the state of the material in the channel, and cannot switch the working mode as needed, which makes the color sorter have certain limitations in use. CONTENT OF THE UTILITY MODEL
[0003] In order to solve the problems raised in the background art, the application provides an adjustable channel baffle for a color sorter.
[0004] The adjustable channel baffle for a color sorter provided by the application adopts the following technical scheme:
[0005] An adjustable channel baffle for a color sorter, comprising a color sorter body and a discharging assembly.
[0006] The color sorter body is used to support and install the overall device.
[0007] The discharging assembly comprises an inclined channel plate, the channel plate is located on one side of the color sorter body, a plurality of discharging holes are formed through the side wall of the channel plate, a baffle is symmetrically and fixedly installed on the upper surface of the channel plate, two connecting plates are fixedly installed on the side opposite to each other of the two baffles, a plurality of sliding seats are arranged between the two adjacent connecting plates, a connecting rod is fixedly installed at the bottom of the sliding seat, a sealing plate located at the bottom of the channel plate is fixedly connected to the opposite ends of the two connecting rods, and the sealing plate is used to seal the discharging hole, a driving assembly for driving the sliding seat to move is arranged on one side of one of the baffles, and the baffle is connected with the color sorter body through a fixing assembly.
[0008] Preferably, the driving assembly comprises a threaded rod, the threaded rod is rotatably installed between two of the connecting plates, the threaded rod penetrates through the plurality of sliding seats on the front side and is threadedly connected therewith, and one end of the threaded rod is fixedly connected with a knob after penetrating through one of the connecting plates.
[0009] Preferably, the fixing assembly comprises a fixing block, a fixing strip and a fixing bolt, the fixing block is fixedly connected with one side of the color sorter body, the fixing strip is fixedly connected with one side of the baffle, one side of the fixing block is provided with a fixing groove in sliding fit with the fixing strip, the fixing bolt is threadedly installed on the fixing block, and the upper surface of the fixing strip is provided with a threaded groove in threaded fit with the fixing bolt.
[0010] Preferably, a limiting rod is fixedly connected between the two connecting plates on the rear side, and the limiting rod penetrates through the plurality of sliding seats on the rear side and is in sliding connection therewith.
[0011] Preferably, the lower surface of the groove plate is fixedly and symmetrically provided with a convex plate, and the upper surface of the sealing plate is provided with a convex groove in sliding fit with the convex plate.
[0012] To sum up, the present application has the following beneficial technical effects:
[0013] Compared with the prior art, the threaded rod can be rotated by rotating the knob, the sealing plate can be moved at the bottom of the groove plate by the threaded rod, and the sealing degree of the discharging hole is adjusted by the sealing plate, so that the work personnel can adjust the required sorting precision and yield index of the material, and the application range and practicability of the color sorter body are improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is a three-dimensional structural schematic view of the embodiment of the application;
[0015] Figure 2 is a structural schematic view of the discharging assembly of the embodiment of the application;
[0016] Figure 3 is a structural schematic view of the groove plate and the baffle of the embodiment of the application;
[0017] Figure 4 is a structural schematic view of the driving assembly of the embodiment of the application;
[0018] Figure 5 is a structural schematic view of the convex plate and the convex groove of the embodiment of the application.
[0019] Explanation of reference signs: 1, color sorter body; 2, baffle; 3, groove plate; 4, discharging hole; 5, sliding seat; 6, threaded rod; 7, fixed block; 8, fixed bolt; 9, fixed groove; 10, fixed strip; 11, connecting plate; 12, connecting rod; 13, knob; 14, sealing plate; 15, limiting rod; 16, convex plate; 17, convex groove. DETAILED DESCRIPTION
[0020] The following will be described in detail in combination with the accompanying drawings. Figures 1-5 The present application is further described in detail.
[0021] The embodiment of the present application discloses a color sorter with adjustable channel baffle. Figures 1-5 A color sorter with adjustable channel baffle, comprising a color sorter body 1 and a discharging assembly, the discharging assembly comprises an inclined groove plate 3, the groove plate 3 is located on one side of the color sorter body 1, a plurality of discharging holes 4 are through on the side wall of the groove plate 3, the upper surface of the groove plate 3 is fixedly installed with a baffle 2 in a symmetrical manner, two baffles 2 are fixedly installed with two connecting plates 11 on the opposite sides, a plurality of sliding seats 5 are arranged between adjacent two connecting plates 11, the bottom of the sliding seat 5 is fixedly installed with a connecting rod 12, the opposite ends of the corresponding two connecting rods 12 are fixedly connected with a sealing plate 14 located at the bottom of the groove plate 3, the sealing plate 14 is used for sealing the discharging hole 4, the lower surface of the groove plate 3 is fixedly installed with a convex plate 16 in a symmetrical manner, the upper surface of the sealing plate 14 is provided with a convex groove 17 which is in sliding cooperation with the convex plate 16, one side of one of the baffles 2 is provided with a driving assembly for driving the sliding seat 5 to move, the driving assembly comprises a threaded rod 6, the threaded rod 6 is rotatably installed between the two connecting plates 11, the threaded rod 6 penetrates through the plurality of sliding seats 5 on the front side and is threadedly connected with them, one end of the threaded rod 6 penetrates through one of the connecting plates 11 and is fixedly connected with a knob 13, the two connecting plates 11 on the rear side are fixedly connected with a limiting rod 15, the limiting rod 15 penetrates through the plurality of sliding seats 5 on the rear side and is slidably connected with them, the baffle 2 is connected with the color sorter body 1 through a fixing assembly, the fixing assembly comprises a fixed block 7, a fixed strip 10 and a fixed bolt 8, the fixed block 7 is fixedly connected with one side of the color sorter body 1, the fixed strip 10 is fixedly connected with one side of the baffle 2, one side of the fixed block 7 is provided with a fixed groove 9 which is in sliding cooperation with the fixed strip 10, the fixed bolt 8 is threadedly installed on the fixed block 7, the upper surface of the fixed strip 10 is provided with a threaded groove which is in threaded cooperation with the fixed bolt 8, the threads between the threaded rod 6 and the sliding seat 5 can realize self-locking, the self-locking condition of the threads depends on the spiral angle, the friction coefficient and the load. The self-locking condition of the threads can be calculated by the following formula: self-locking condition = friction coefficient x tan(spiral angle) >= 1. When this condition is met, the threaded connection is self-locking. The above contents are all prior art, and in actual application, the corresponding self-locking angle can be set according to the friction coefficient of the material, which will not be described here.
[0022] The implementation principle of the adjustable channel baffle of the color sorter is as follows: the electrical elements in the application are externally connected with a power supply and a control switch during use; during use, the worker inserts the two fixed strips 10 on the discharging assembly into the fixed grooves 9 on the two fixed blocks 7 respectively, and then rotates the fixed bolts 8 to make the bottom ends of the fixed bolts 8 extend into the threaded grooves, so that the groove plate 3 and the baffle 2 can be installed on the color sorter body 1; the color sorter body 1 facilitates the processing of the materials; the processed materials can slide onto the groove plate 3, the materials can be screened through the discharging holes 4, and the materials can be blocked by the baffle 2 to prevent the materials from falling from both sides of the groove plate 3; when it is necessary to adjust the screening precision of the groove plate 3, the threaded rod 6 can be rotated by rotating the knob 13, the front slide 5 can be moved by the threaded rod 6, the sealing plate 14 can be moved by the front connecting rod 12 of the front slide 5, the rear slide 5 can be slid on the limiting rod 15 by the rear connecting rod 12 of the sealing plate 14, and the sealing plate 14 is moved so as to adjust the plugging degree of the sealing plate 14 to the discharging hole 4 by the worker; in this process, the sealing plate 14 can be moved at the bottom of the groove plate 3 by rotating the threaded rod 6 through the knob 13, and the plugging degree of the sealing plate 14 to the discharging hole 4 is adjusted so as to adjust the required separation precision and yield index of the materials by the worker, thereby improving the application range and practicability of the color sorter body 1.
[0023] Finally, it should be pointed out that: first, in the description of the application, it should be pointed out that, unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to represent the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;
[0024] Secondly: the utility model discloses the embodiment of the drawings only relates to the structure involved in the embodiment of the present disclosure, and other structures can refer to the usual design, and in the case of no conflict, the same embodiment and different embodiments of the utility model can be combined with each other.
[0025] Finally: the above only for the preferred embodiment of the utility model, and does not limit the utility model, any modification, equivalent replacement, improvement and the like made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
[0026] The above are the preferred embodiments of the application, and are not used to limit the protection scope of the application, so: any equivalent change made according to the structure, shape, principle of the application should be covered in the protection scope of the application.
Claims
1. An adjustable channel baffle for a color sorter, characterized by: The color sorter body (1) is used for supporting and installing the whole device. The color sorter body (1) is used for supporting and installing the whole device. The chute plate (3) is located on one side of the color sorter body (1), a plurality of discharge holes (4) are formed through the side wall of the chute plate (3), the upper surface of the chute plate (3) is symmetrically fixedly installed with a baffle (2), two sides of the baffle (2) are fixedly installed with two connecting plates (11), a plurality of sliding seats (5) are arranged between adjacent two connecting plates (11), the bottom of the sliding seat (5) is fixedly installed with a connecting rod (12), and the opposite ends of the corresponding two connecting rods (12) are fixedly connected with a sealing plate (14) located at the bottom of the chute plate (3), the sealing plate (14) is used for sealing the discharge hole (4), one side of the baffle (2) is provided with a driving assembly for driving the sliding seat (5) to move, and the baffle (2) is connected with the color sorter body (1) through a fixing assembly.
2. The adjustable channel baffle for a color sorter according to claim 1, wherein: The driving assembly includes a threaded rod (6), the threaded rod (6) is rotatably installed between two connecting plates (11), the threaded rod (6) penetrates through a plurality of sliding seats (5) on the front side and is threadedly connected with the sliding seats (5), and one end of the threaded rod (6) penetrates through one connecting plate (11) and is fixedly connected with a knob (13).
3. The adjustable channel baffle for a color sorter of claim 1, wherein: The fixing assembly includes a fixed block (7), a fixed strip (10) and a fixed bolt (8), the fixed block (7) is fixedly connected with one side of the color sorter body (1), the fixed strip (10) is fixedly connected with one side of the baffle (2), one side of the fixed block (7) is provided with a fixed groove (9) in sliding fit with the fixed strip (10), the fixed bolt (8) is threadedly installed on the fixed block (7), and the upper surface of the fixed strip (10) is provided with a threaded groove in threaded fit with the fixed bolt (8).
4. The adjustable channel baffle for a color sorter of claim 1, wherein: The limiting rod (15) is fixedly connected between two connecting plates (11) on the rear side, and penetrates through a plurality of sliding seats (5) on the rear side and is in sliding connection with the sliding seats (5).
5. The adjustable channel baffle for a color sorter of claim 1, wherein: The lower surface of the chute plate (3) is symmetrically fixedly installed with a convex plate (16), and the upper surface of the sealing plate (14) is provided with a convex groove (17) in sliding fit with the convex plate (16).