Blanking tool for photovoltaic assembly part

Abstract

The utility model discloses a blanking tool for photovoltaic assembly parts, which comprises a first positioning plate, a bearing part and a first driving part, the bearing part is driven by the first driving part to rotate relative to the first positioning plate, and a single assembly part is supported by a first edge and a second edge of the bearing part to rotate by a corresponding stroke. The assembly parts are moved to the target position to be subjected to subsequent assembly work, the bearing part bears one assembly part in each rotation, the driving speed and the driving beat of the first driving part are matched with the operation beat of the assembly parts, the work efficiency is improved, and when gaps exist between the assembly beats, the work efficiency is improved. The assembly parts are sequentially arranged and stably blocked at the initial position by the bearing part, real-time manual guarding and intervention are not needed, the bearing part can be driven by the first driving part to turn over and lift the next assembly part to be operated again, the applicability of the blanking beat and the assembly beat is high, manual one-by-one blanking labor is replaced, and the production efficiency is improved. The production efficiency and the operation reliability are improved.

Description

Technical Field

[0001] This application relates to the field of photovoltaic module technology, and in particular to a blanking tooling for photovoltaic assembly components. Background Technology

[0002] A photovoltaic (PV) panel is a device that directly converts solar energy into electrical energy. It is a core component of photovoltaic (PV) power generation systems and is widely used in residential, commercial, and industrial solar power systems. The working principle of a PV panel is based on the photovoltaic effect. When sunlight shines on the surface of a PV panel, photon energy is absorbed by the semiconductor material (usually silicon), causing electrons to jump from the valence band to the conduction band, thus generating electron-hole pairs. These electron-hole pairs separate under the influence of an electric field formed inside the semiconductor; electrons are pushed to the negative electrode region of the semiconductor, and holes are pushed to the positive electrode region, thereby generating a voltage across the PV panel. Through an external circuit connection, these free electrons can form a current to power a load.

[0003] Currently, in the production and assembly process of photovoltaic panels, multiple photovoltaic panels need to be assembled into an installation unit. Specifically, in the process of unloading photovoltaic components, the unloading is currently carried out manually in coordination with the production rhythm. On the one hand, the loading speed is controlled manually according to the production speed, and on the other hand, the components are moved to the target work position one by one by the manual laborer to avoid jamming or mismatch in unloading speed. The entire unloading process requires a high level of skill from the operators, resulting in low reliability and low efficiency in production operations. Utility Model Content

[0004] To address the shortcomings of existing technologies, this application provides a blanking tooling for photovoltaic assembly components, thereby solving the problems of high labor intensity and low efficiency in manual photovoltaic panel assembly blanking in existing technologies.

[0005] The above-mentioned objectives of this application are mainly achieved through the following technical solutions:

[0006] A blanking fixture for photovoltaic components, the blanking fixture comprising:

[0007] First positioning plate;

[0008] A support member is rotatably mounted on the first positioning plate. The support member has a first edge and a second edge arranged intersecting each other, and there is a support space for accommodating the fitting between the first edge and the second edge.

[0009] A first driving member movably arranged between the first positioning plate and the supporting member, the first driving member being configured to drive the supporting member to rotate reciprocally, and when the assembly is located in the supporting space, the first driving member can drive the supporting member to rotate until the assembly is flipped to a target position.

[0010] In an optional embodiment, the supporting member is provided with an arc-shaped slot, and the first positioning plate is fixedly provided with a positioning portion extending into the arc-shaped slot, and when the supporting member rotates reciprocally, the positioning portion moves reciprocally in the arc-shaped slot.

[0011] In an optional embodiment, the rotation stroke of the supporting member is not less than 90°.

[0012] In an optional embodiment, the blanking tool further comprises a second positioning plate and a second driving member, the first positioning plate is arranged on the second positioning plate in a liftable manner, and the second driving member is arranged between the first positioning plate and the second positioning plate and is configured to drive the first positioning plate to displace in a lifting manner.

[0013] In an optional embodiment, the driving stroke of the second driving member is greater than the thickness of the assembly.

[0014] In an optional embodiment, the first driving member and / or the second driving member is a push air cylinder.

[0015] In an optional embodiment, a guide rail is arranged between the second positioning plate and the first positioning plate, and the first positioning plate is movably arranged on the guide rail and moves along the extension direction of the guide rail.

[0016] In an optional embodiment, the guide rail comprises an I-shaped guide strip fixedly connected to the second positioning plate, and a connecting block fixedly connected to the first positioning plate, the connecting block is provided with a clamping slot matched with the guide strip to limit the movement of the connecting block on the guide strip, and the guide strip and the connecting block are respectively provided with a plurality of.

[0017] In an optional embodiment, the first edge and the second edge are configured to contact two adjacent outer walls of the assembly when the assembly is located in the supporting space.

[0018] In an optional embodiment, the lengths of the first edge and the second edge are respectively the same as the widths of the two adjacent outer walls of the assembly.

[0019] Compared with the prior art, the application has the following advantages:

[0020] The blanking tool of the photovoltaic assembly in the application comprises a first positioning plate, a supporting piece and a first driving piece. The supporting piece is rotatably arranged on the first positioning plate. The supporting piece is provided with a first edge and a second edge arranged intersectingly. The supporting piece has a supporting space for accommodating the assembly between the first edge and the second edge. The first driving piece is movably arranged between the first positioning plate and the supporting piece. The first driving piece is used to drive the supporting piece to rotate reciprocally. When the assembly is located in the supporting space, the first driving piece can drive the supporting piece to rotate until the assembly is turned over to a target position. When the assembly blanking of the photovoltaic plate is performed, only a single assembly can be operated each time. A plurality of assemblies to be operated are arranged in a to-be-operated area. A single assembly is moved to the supporting space on the supporting plate. When the single blanking operation of the assembly is required, the first driving piece is used to drive the supporting piece to rotate relative to the first positioning plate. Meanwhile, in the process of rotating the supporting piece, the single assembly is lifted and rotated by a corresponding stroke of the first edge and the second edge of the supporting piece, so that the assembly is moved to the target position for subsequent assembly operation. Each rotation of the supporting piece carries a single assembly, facilitating the assembly of the assemblies one by one, ensuring the operation reliability, and adapting the operation rhythm of the assembly to the driving speed and driving rhythm of the first driving piece, improving the operation efficiency. In the gap between the assembly rhythms, the assemblies are arranged in sequence and stably blocked in the initial position by the supporting piece, without real-time manual supervision and intervention. After the operation of the front assembly is completed, the next assembly to be operated can be turned over by the first driving piece to drive the supporting piece. The blanking rhythm and the assembly rhythm are suitable, replacing the manual blanking labor one by one, improving the production efficiency and the operation reliability.

[0021] G1CZ24119951-2E2 BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor.

[0023] Figure 1 A first direction structure schematic view of the blanking tool of the photovoltaic assembly is provided for the embodiments of the application.

[0024] Figure 2 A first direction structure schematic view of the blanking tool of the photovoltaic assembly is provided for the embodiments of the application.

[0025] In the figure: 100, first positioning plate; 101, positioning part; 200, supporting piece; 201, first edge; 202, second edge; 203, supporting space; 204, arc-shaped groove; 301, first driving piece; 401, second positioning plate; 402, second driving piece; 501, guide rail; 502, guide strip; 503, connecting block. DETAILED DESCRIPTION

[0026] The utility model will be further described below in combination with the drawings and specific embodiments. It needs to be explained here that the description of these embodiment modes is used to help understand the utility model and does not constitute the limitation of the utility model. The specific structure and functional details disclosed in this paper are only used to describe the example embodiment of the utility model. However, the utility model can be embodied in many alternative forms, and should not be understood as being limited in the embodiments set forth in this paper.

[0027] As Figure 1 shown, Figure 1 the first direction structure schematic view of blanking tool of photovoltaic assembly part is provided for the embodiment of the application.

[0028] A kind of blanking tool of photovoltaic assembly part, the blanking tool includes first positioning plate 100, supporting piece 200 and first driving piece 301, wherein:

[0029] As Figure 1 shown, first positioning plate 100 is as the installation positioning base of supporting piece 200 and first driving piece 301, and provides blanking operation compared with the corresponding base of assembly part, to facilitate blanking operation one by one, it needs to be explained that assembly part is rectangular long strip pipe part with section, to fix multiple photovoltaic pieces to form a operation unit.

[0030] As Figure 1 shown, the supporting piece 200 can be rotatably arranged on the first positioning plate 100, the supporting piece 200 is equipped with the first edge 201 and the second edge 202 of intersecting arrangement, and there is supporting space 203 for accommodating assembly part between the first edge 201 and the second edge 202.

[0031] Specific arrangement, supporting piece 200 can be connected on first positioning plate 100 by bearing, keep supporting piece 200 keep in relative position and carry out reciprocating rotation operation, the supporting space 203 formed by first edge 201 and second edge 202 on supporting piece 200 facilitates assembly part to move in, when supporting piece 200 is in initial position, first edge 201 supports assembly part, second edge 202 provides assembly part's resistance and position, when supporting piece 200 starts to rotate, first edge 201 supports assembly part and overturns, until assembly part is supported by second edge 202, completes assembly part overturning.

[0032] As Figure 1 shown, the first driving member 301 is movably arranged between the first positioning plate 100 and the supporting member 200, the first driving member 301 is used to drive the supporting member 200 to rotate back and forth, and when the assembly part is located in the supporting space 203, the first driving member 301 can drive the supporting member 200 to rotate until the assembly part is turned over to the target position.

[0033] In an optional embodiment, the working principle of the blanking tool of the photovoltaic assembly part in the application is as follows: the blanking tool comprises a first positioning plate 100, a supporting member 200, and a first driving member 301, the supporting member 200 is rotatably arranged on the first positioning plate 100, the supporting member 200 is provided with a first edge 201 and a second edge 202 arranged intersectingly, and has a supporting space 203 for accommodating the assembly part between the first edge 201 and the second edge 202, the first driving member 301 is movably arranged between the first positioning plate 100 and the supporting member 200, the first driving member 301 is used to drive the supporting member 200 to rotate back and forth, and when the assembly part is located in the supporting space 203, the first driving member 301 can drive the supporting member 200 to rotate until the assembly part is turned over to the target position. When the assembly part of the photovoltaic panel is blanked, only a single assembly part can be operated at a time, a plurality of assembly parts to be operated are in the operation area, a single assembly part is moved into the supporting space 203 on the supporting plate, when single blanking operation of the assembly part is needed, the first driving member 301 drives the supporting member 200 to rotate relative to the first positioning plate 100, at the same time, in the process of rotation of the supporting member 200, a single assembly part is lifted and rotated by the first edge 201 and the second edge 202 of the supporting member 200 corresponding to the stroke, so that the assembly part is moved to the target position for subsequent assembly work, and each rotation of the supporting member 200 carries a single assembly part, which facilitates the assembly of the assembly part one by one, ensures the operation reliability, and the driving speed and driving beat of the first driving member 301 are adapted to the operation beat of the assembly part, which improves the operation efficiency. In the gap between the assembly beats, the assembly parts are arranged in sequence and stably blocked in the initial position by the supporting member 200, without real-time manual supervision and intervention, and after the pre-assembly part is operated, the next assembly part to be operated can be turned over by the first driving member 301 to drive the supporting member 200, the blanking beat and the assembly beat have strong applicability, which replaces the manual labor of blanking one by one, improves the production efficiency and the operation reliability.

[0034] As Figure 1As shown, in an optional embodiment, the support member 200 is provided with an arc-shaped groove 204, and the first positioning plate 100 is fixedly provided with a positioning part 101 extending into the arc-shaped groove 204. When the support member 200 reciprocates, the positioning part 101 reciprocates within the arc-shaped groove 204.

[0035] The positioning part 101 extends into the arc groove 204. When the support member 200 rotates to the two extreme positions, the positioning part 101 is respectively located at the two extreme positions of the arc groove 204. The positioning part 101 abuts against the main body of the support member 200 in the arc groove 204 to maintain the rotation stroke control of the support member 200 and improve the accuracy of the material dropping operation.

[0036] In an optional embodiment, the rotation stroke of the support member 200 is not less than 90°. After the assembly is arranged in the support space 203, by controlling the rotation angle of the support member 200, the assembly can be stably flipped to the target position after the support member 200 completes its rotation, thereby improving the reliability of material dropping.

[0037] like Figure 1 As shown, in an optional embodiment, the unloading fixture further includes a second positioning plate 401 and a second driving member 402. The first positioning plate 100 is arranged vertically on the second positioning plate 401, and the second driving member 402 is disposed between the first positioning plate 100 and the second positioning plate 401, and is used to drive the first positioning plate 100 to move vertically.

[0038] The second positioning plate 401 further provides the mounting base for the first positioning plate 100 and the second driving component 402. In the working area, after the second positioning plate 401 is fixedly arranged, the second driving component 402 drives the first positioning plate 100 and the support component 200 to lift an assembly to the target height. Then, the first driving component 301 drives the support component 200 to perform a flipping operation, thereby performing the flipping operation of the assembly at the set position. During the process of the second driving component 402 driving the first positioning plate 100 to move, the subsequent assembly remains in the original relative position waiting for unloading and assembly, maintaining the reliability of individual operation of the assembly.

[0039] It should be noted that after the first driving component 301 drives the support component 200 to complete the operation of a single assembly, the second driving component 402 drives the first positioning plate 100 to descend as a whole. On the one hand, the relative descent of the first driving component 301 and the support component 200 allows the lifted assembly to fall into the target position, completing the unloading directly and quickly. On the other hand, during the descent of the first positioning plate 100 and the support component 200, the first driving component 301 drives the support component 200 to reset to its initial state. After the first positioning plate 100 descends to its initial position, the support space 203 of the support component 200 can then receive the next assembly, maintaining the continuous unloading operation.

[0040] like Figure 1 As shown, further, during the reciprocating lifting and lowering operation of the first positioning plate 100, the main body of the first positioning plate 100 is positioned on one side of the subsequent assembly to maintain the relative stability of the subsequent assembly.

[0041] like Figure 1 As shown, in an optional embodiment, the driving stroke of the second driving member 402 is greater than the thickness of the assembly, so that after the first positioning plate 100 is displaced, it is lifted above other assemblies waiting to be unloaded before being flipped and unloaded, thereby improving the stability of dynamic operation.

[0042] In an optional embodiment, the first drive member 301 and / or the second drive member 402 is a push cylinder, which is used to complete the reciprocating motion of linear drive.

[0043] like Figure 1 , Figure 2 As shown, Figure 2 This application provides a schematic diagram of the first direction structure of a blanking fixture for photovoltaic components. In an optional embodiment, a guide rail 501 is provided between the second positioning plate 401 and the first positioning plate 100, and the first positioning plate 100 is movably mounted on the guide rail 501 and moves along the extension direction of the guide rail 501. During the reciprocating lifting and lowering operation of the first positioning plate 100, the guide rail 501 reduces the friction between the first positioning plate 100 and the second positioning plate 401 and provides guidance for the reciprocating movement of the first positioning plate 100, thereby improving the operation accuracy and reliability.

[0044] like Figure 1 , Figure 2As shown in the optional embodiment, the guide rail 501 comprises an I-shaped guide bar 502 fixedly connected to the second positioning plate 401, and a connecting block 503 fixedly connected to the first positioning plate 100, the connecting block 503 is provided with a clamping groove matched with the guide bar 502, so as to limit the movement of the connecting block 503 on the guide bar 502, and the guide bar 502 and the connecting block 503 are respectively provided with a plurality of.

[0045] As shown in the optional embodiment, the cross section of the guide bar 502 is I-shaped, and the connecting block 503 is clamped on the guide bar 502 through the clamping groove, further maintaining the reliability between the connecting block 503 and the guide bar 502, and the plurality of guide bars 502 and the plurality of connecting blocks 503 provide displacement balance for the first positioning plate 100 and improve stability. Figure 1 Figure 2 As shown in the optional embodiment, the guide bar 502 is I-shaped, and the connecting block 503 is clamped on the guide bar 502 through the clamping groove, further maintaining the reliability between the connecting block 503 and the guide bar 502, and the plurality of guide bars 502 and the plurality of connecting blocks 503 provide displacement balance for the first positioning plate 100 and improve stability.

[0046] In the optional embodiment, the first edge 201 and the second edge 202 are configured to contact two adjacent outer walls of the assembly when the assembly is located in the supporting space 203.

[0047] It should be noted that by controlling the angle between the first edge 201 and the second edge 202, the first edge 201 and the second edge 202 can contact two adjacent outer walls of the assembly when the assembly is located in the supporting space 203, so that the assembly can be stably arranged on the supporting member 200 during the dynamic overturning process of the supporting member 200, avoiding sliding in the unused state. In addition, it should be noted that when facing different specifications of the assembly, the supporting member 200 or the supporting space 203 can be replaced to match the assembly.

[0048] In the optional embodiment, the lengths of the first edge 201 and the second edge 202 are the same as the widths of the two adjacent outer walls of the assembly, further improving the matching reliability between the supporting member 200 and the assembly.

[0049] It should be understood that the terms first, second, etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance. Although the terms first, second, etc. can be used herein to describe various units, these units should not be limited by these terms. These terms are only used to distinguish one unit from another unit. For example, the first unit can be called the second unit, and similarly the second unit can be called the first unit, without departing from the scope of the example embodiments of the present application.

[0050] ​It should be understood that the term "and / or" in this text is only to describe the relationship between the associated objects, which means that there can be three relationships, for example, A and / or B can mean that A exists alone, B exists alone, and A and B exist together. The term "and" in this text describes another relationship between the associated objects, which means that there can be two relationships, for example, A and B can mean that A exists alone and A and B exist together. In addition, the character " / " in this text generally indicates that the associated objects before and after are an "or" relationship.

[0051] It should be understood that in the description of the present application, the terms "upper", "vertical", "inner", "outer" and the like indicate the orientation or positional relationship of the disclosed product when it is commonly placed, or the orientation or positional relationship commonly understood by those skilled in the art, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0052] In the description of the present application, it should be further pointed out that, unless otherwise explicitly specified and limited, the terms "set", "install", "connect" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the communication inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0053] The terms used herein are used only to describe specific embodiments and are not intended to limit the example embodiments of the present application. As used herein, the singular forms "a", "an" and "the" are intended to include plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "include", "including", "contain", and / or "containing" when used herein specify the existence of the declared features, integers, steps, operations, units and / or components, and do not exclude the existence or addition of one or more other features, quantities, steps, operations, units, components and / or combinations thereof.

[0054] In the following description, specific details are provided to facilitate a full understanding of the example embodiments. However, those skilled in the art will understand that the example embodiments can be implemented without these specific details. In other embodiments, well-known processes, structures and techniques can not be shown in unnecessary detail in order to avoid obscuring the example embodiments.

[0055] The foregoing detailed description of the application has been presented for purposes of illustration and description. Various modifications to the description will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Therefore, the description is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

[0056] It is noted that the information disclosed in this Background section is only for the purpose of providing an understanding of the background of the present disclosure, and therefore, can include information that is not prior art to the present application.

Claims

1. A blanking tool for a photovoltaic assembly, characterized in that, The blanking tool comprises: a first positioning plate; a supporting member rotatably arranged on the first positioning plate, the supporting member being provided with a first edge and a second edge arranged in intersection, and having a supporting space for accommodating an assembly between the first edge and the second edge; a first driving member movably arranged between the first positioning plate and the supporting member, the first driving member being used to drive the supporting member to rotate reciprocally, and when the assembly is located in the supporting space, the first driving member can drive the supporting member to rotate until the assembly is turned over to a target position.

2. The blanking tool for photovoltaic assemblies as claimed in claim 1, characterized in that: The supporting member is provided with an arc-shaped groove, and the first positioning plate is fixedly provided with a positioning portion extending into the arc-shaped groove, the positioning portion moving reciprocally in the arc-shaped groove when the supporting member rotates reciprocally.

3. The blanking tool for photovoltaic assemblies as claimed in claim 1, characterized in that: The rotation stroke of the supporting member is not less than 90°.

4. The blanking tool for photovoltaic assemblies as claimed in claim 3, characterized in that: The blanking tool further comprises a second positioning plate and a second driving member, the first positioning plate being arranged on the second positioning plate in a liftable manner, and the second driving member being arranged between the first positioning plate and the second positioning plate and being used to drive the first positioning plate to move in a lifting manner.

5. The blanking tool for photovoltaic assemblies as claimed in claim 4, characterized in that: The driving stroke of the second driving member is greater than the thickness of the assembly.

6. The blanking tool for photovoltaic assemblies as claimed in claim 4, characterized in that: The first driving member and / or the second driving member is a push air cylinder.

7. The blanking tool for photovoltaic assemblies as claimed in claim 4, characterized in that: A guide rail is arranged between the second positioning plate and the first positioning plate, and the first positioning plate is movably arranged on the guide rail and moves along the extension direction of the guide rail.

8. The blanking tool for photovoltaic assemblies as claimed in claim 7, characterized in that: The guide rail comprises a I-shaped guide strip fixedly connected to the second positioning plate, and a connecting block fixedly connected to the first positioning plate, the connecting block being provided with a clamping groove matched with the guide strip to limit the movement of the connecting block on the guide strip, and the guide strip and the connecting block are respectively provided with a plurality of.

9. The blanking tool for photovoltaic assemblies as claimed in claim 1, characterized in that: The first edge and the second edge are configured to contact two adjacent outer walls of the assembly when the assembly is located in the supporting space.

10. The blanking tool for photovoltaic assemblies as claimed in claim 9, characterized in that: The lengths of the first edge and the second edge are respectively the same as the widths of the two adjacent outer walls of the assembly.

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