Trimming die shared by long and short floors
By designing a shared trimming mold for both long and short floorboards, the problem of requiring two sets of molds or complex switching in the production of long and short floorboards in the existing technology is solved. This achieves automatic switching and efficient waste discharge, reduces costs, and improves work efficiency and mold lifespan.
Patent Information
- Application Number
- CN202423274556.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In existing technologies, the production of long and short floorboards requires two sets of molds or a complex inlay switching method, resulting in high costs, low efficiency, and complicated operation.
Design a trimming mold for both long and short floorboards. The movement of the movable blade is controlled by cylinders and valves to achieve automatic switching of the production floorboards. The coordination of the movable blade and the auxiliary throwing block ensures efficient discharge of waste.
It enables automatic switching between long and short floorboards, simplifies the operation process, reduces costs, improves production efficiency and flexibility, and extends the service life of molds.
Smart Images

Figure CN223685635U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a mould technical field, concretely is a long and short floorboard shared trimming die. BACKGROUND
[0002] With the continuous progress of the automobile industry, the customer's demand for the diversification of vehicle specifications is increasing, and the main machine factory has to launch more vehicle models with different specifications of the cab to meet these demands, thereby producing diversified demand for long and short floorboards. At present, there are mainly two ways to produce long and short floorboard parts, but both have shortcomings. The first way is to develop two sets of molds, one set is used to produce long parts, and the other set is used to produce short parts. The disadvantage of this way is that an additional mold needs to be developed, resulting in increased cost and unnecessary waste. The second way is to develop a set of molds and equip them with two sets of inserts to achieve the switching production of long and short parts by manually disassembling and replacing the inserts. However, this method is more complex in operation process when switching, not only time-consuming and labor-intensive, but also increases the labor cost.
[0003] Based on this, a long and short floorboard shared trimming die is now provided, which can eliminate the drawbacks of existing molds. SUMMARY
[0004] The utility model aims at providing a long and short floorboard shared trimming die to solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] A long and short floorboard shared trimming die, comprising a lower die seat and an upper die seat located directly above the lower die seat, the lower die seat is symmetrically fixed with a discharge inclined plate on both sides, a plurality of long part waste knives, a short part waste knife and two long and short part shared waste knives are arranged on the lower die seat, the short part waste knife is located between the two long and short part shared waste knives, the long part waste knife is located on the left side of the short part waste knife and the long and short part shared waste knives, a plurality of long part trimming insert blocks and a movable short part trimming insert block are arranged on the upper die seat, the long part trimming insert block is located on the left side of the movable short part trimming insert block, the long part trimming insert block corresponds to the long part waste knife, the movable short part trimming insert block corresponds to the short part waste knife and the long and short part shared waste knives, an auxiliary ejection block is arranged on one side of the long and short part shared waste knife, the lower end of the auxiliary ejection block is fixed with a telescopic end of a cylinder, and the cylinder is installed on the lower die seat.
[0007] Preferably, a nitrogen gas spring is installed on the lower die seat, the upper end of the nitrogen gas spring is connected with a movable blade, the movable blade is located on one side of the auxiliary ejection block, and the movable blade corresponds to the position of the movable short part trimming insert block.
[0008] Preferably, the upper end of the short movable trimming cutter is fixed with a base, and the upper end of the base is fixed with the second telescopic end of the cylinder.
[0009] Preferably, the upper end of the base is provided with a plurality of supporting blocks, the supporting blocks are fixed with the fourth telescopic end of the cylinder, the fourth cylinder is installed on an upper die holder, the third cylinder is installed on the upper die holder, the third cylinder is fixed with a safety pin for limiting the base, and the upper die holder is installed with a manual valve for switching and controlling the third cylinder and the fourth cylinder.
[0010] Preferably, the lower die holder is fixed with a plurality of large and small convex dies, and the upper die holder is provided with a plurality of large and small pressing cores, each large pressing core corresponds to a large convex die, and each small pressing core corresponds to a small convex die.
[0011] Compared with the prior art, the utility model has the beneficial effects as follows:
[0012] 1. The utility model discloses a cylinder two and a manual valve control cylinder three and cylinder four, thereby controlling whether the short movable trimming cutter is extended to work, thereby realizing the automatic switching of the long and short pieces of floor production, and the switching mode is simple, and the relevant cost expenditure is reduced.
[0013] 2. The utility model discloses a movable blade edge and an auxiliary material throwing block cooperate, when producing the short piece of floor, when the short movable trimming cutter compresses the movable blade edge in the operation process, the waste material is not cut off, but because the gravity center of the waste material is located on the outside of the blade edge, this gives the waste material a tendency of sliding outwards, at this moment, the auxiliary material throwing block controlled by the first cylinder starts to assist the material, ensures that the waste material can smoothly slide out after each stamping, thereby realizing the efficient and orderly discharge of the waste material. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is the structure schematic view of the utility model.
[0015] Figure 2 It is the structure schematic view of the lower die holder of the utility model.
[0016] Figure 3 It is the structure schematic view of the upper die holder of the utility model.
[0017] Figure 4 It is the structure schematic view of the short movable trimming cutter of the utility model.
[0018] Figure 5 It is the structure schematic view of the utility model Figure 2 It is the structure schematic view of the position A of the utility model.
[0019] Figure 6 It is the structure schematic view of the auxiliary material throwing block and the movable blade edge of the utility model.
[0020] Reference sign annotation: 1, lower die seat; 11, long piece waste cutter; 12, short piece waste cutter; 13, long and short piece shared waste cutter; 14, auxiliary throwing material block; 141, cylinder one; 15, movable blade edge; 151, nitrogen gas spring; 16, large convex die; 17, small convex die; 18, discharge inclined plate; 2, upper die seat; 21, long piece trimming cutter block; 22, movable short piece trimming cutter block; 23, manual valve; 24, large pressing core; 25, small pressing core; 26, base; 27, cylinder two; 28, safety pin; 281, cylinder three; 29, support block; 291, cylinder four. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantages of the utility model more clear, the utility model is further described in detail below in combination with the drawings and examples.
[0022] In one embodiment, as shown in Figures 1-6 a long and short floor shared trimming die, comprising a lower die seat 1 and an upper die seat 2 located directly above the lower die seat 1, the lower die seat 1 is fixed with a discharge inclined plate 18 symmetrically on both sides, a plurality of long piece waste cutters 11, a short piece waste cutter 12 and two long and short piece shared waste cutters 13 are arranged on the lower die seat 1, the short piece waste cutter 12 is located between the two long and short piece shared waste cutters 13, the long piece waste cutter 11 is located on the left side of the short piece waste cutter 12 and the long and short piece shared waste cutter 13, a plurality of long piece trimming cutter blocks 21 and a movable short piece trimming cutter block 22 are arranged on the upper die seat 2, the long piece trimming cutter block 21 is located on the left side of the movable short piece trimming cutter block 22, the long piece trimming cutter block 21 corresponds to the long piece waste cutter 11, the movable short piece trimming cutter block 22 corresponds to the short piece waste cutter 12 and the long and short piece shared waste cutter 13, the long and short piece shared waste cutter 13 is provided with an auxiliary throwing material block 14 on one side, the lower end of the auxiliary throwing material block 14 is fixed with the telescopic end of a cylinder one 141, and the cylinder one 141 is installed on the lower die seat 1.
[0023] In this embodiment, when producing a long piece of floor, first, when producing a long piece of floor, the floor long piece to be processed is accurately placed on the lower die seat 1, and the alignment of the long piece waste cutter 11 and the long piece trimming cutter block 21 is ensured. Start the die, and the upper die seat 2 starts to move downward. The long piece trimming cutter block 21 contacts the edge of the floor long piece and performs accurate trimming operation. As the upper die seat 2 continues to press down, the long piece waste cutter 11 will cut off the excess edge material, and these waste materials will then slide through the discharge inclined plate 18 for collection and processing. After trimming is completed, the upper die seat 2 will rise back to the initial position to prepare for the next operation.
[0024] In this process, the movable short piece trimming cutter block 22 and the auxiliary throwing material block 14 (controlled by the cylinder one 141) do not participate in the production of the floor long piece.
[0025] In the production of floor short pieces, the floor short piece to be processed is placed accurately on the lower die seat 1, ensuring its alignment with the movable short piece trimming blade 22 and the long short piece shared waste material cutter 13. Start the mold, and the upper die seat 2 starts to move downward. The movable short piece trimming blade 22 contacts the edge of the floor short piece and performs accurate trimming. As the upper die seat 2 continues to press down, the movable short piece trimming blade 22 and the long short piece shared waste material cutter 13 cut off the excess edge material. The auxiliary ejection block 14 controlled by the cylinder 141 works to ensure that the waste material can slide down through the discharge chute 18 for collection and processing.
[0026] In an optional embodiment, a nitrogen gas spring 151 is installed on the lower die seat 1, with the upper end of the nitrogen gas spring 151 connected to the movable blade edge 15 located on one side of the auxiliary ejection block 14, and the movable blade edge 15 corresponding to the position of the movable short piece trimming blade 22.
[0027] It should be noted that the nitrogen gas spring 151 not only provides stable and controllable elastic force, enabling the movable blade edge 15 to maintain the best working state during trimming, but also effectively reduces mechanical wear and tear, prolonging the service life of the mold. In the production of floor short pieces, the movable short piece trimming blade 22 will compress the movable blade edge 15, so that the waste material is not cut into two ends, and at this time the center of gravity of the waste material is located outside the movable blade edge 15, and the waste material has a tendency to slide outwards. Then, the auxiliary ejection block 14 controlled by the cylinder 141 works to ensure that the waste material can slide down through the discharge chute 18 for collection and processing.
[0028] In an optional embodiment, the upper end of the movable short piece trimming blade 22 is fixed with a base 26, and the upper end of the base 26 is fixed with the telescopic end of a cylinder 27.
[0029] In an optional embodiment, the upper end of the base 26 is provided with a plurality of support blocks 29, and the support blocks 29 are fixed with the telescopic end of a cylinder 291, and the cylinder 291 is installed on the upper die seat 2. The upper die seat 2 is installed with a cylinder 281, and the telescopic end of the cylinder 281 is fixed with a safety pin 28 for limiting the base 26. The upper die seat 2 is installed with a manual valve 23 for switching control of the cylinder 281 and the cylinder 291.
[0030] It should be noted that in order to ensure the safety of the base 26 during operation, a cylinder three 281 is installed on the upper die holder 2, and its telescopic end is fixed with a safety pin 28. When it is necessary to fix the base 26, the cylinder three 281 will drive the safety pin 28 to insert into the corresponding position of the base 26, thereby effectively preventing it from moving or falling off during operation. A manual valve 23 is provided on the upper die holder 2 for switching the working state of the cylinder three 281 and the cylinder four 291, so that the switching between safety locking and support can be easily realized according to actual needs, greatly improving the operation efficiency and flexibility.
[0031] In an optional embodiment, a plurality of large molds 16 and small molds 17 are fixed on the lower die holder 1, and a plurality of large pressing cores 24 and small pressing cores 25 are provided on the upper die holder 2, each large pressing core 24 corresponding to a large mold 16, and each small pressing core 25 corresponding to a small mold 17.
[0032] It should be noted that when producing long pieces, the large pressing core 24 and the small pressing core 25 work simultaneously to press the material, and the outer long piece trimming cutter block 21 works to realize the production of long pieces. When producing short pieces, the large pressing core 24 works to press the material, and the small pressing core 25 is only empty and does not work.
[0033] The above embodiment discloses a long and short floor shared trimming die, wherein when producing long floor pieces, the manual valve 23 is first switched, the support block 29 controlled by the cylinder four 291 is withdrawn, the base 26 and the movable short piece trimming cutter block 22 controlled by the cylinder two 27 are retracted, and the safety pin 28 controlled by the cylinder three 281 is extended, thereby ensuring that the movable short piece trimming cutter block 22 is retracted and does not work.
[0034] Subsequently, the floor long piece to be processed is accurately placed on the lower die holder 1, ensuring its alignment with the long piece waste cutter 11 and the long piece trimming cutter block 21. Start the die, and the upper die holder 2 starts to move downward. The large pressing core 24 and the small pressing core 25 work simultaneously to press the material, the long piece trimming cutter block 21 contacts the edge of the floor long piece, and accurate trimming operation is performed. With the continuous downward pressing of the upper die holder 2, the long piece waste cutter 11 will cut off the excess edge material, and the movable blade 15 will cut the waste into two sections, which will then slide through the discharge inclined plate 18 for collection and processing. After trimming is completed, the upper die holder 2 will rise back to the initial position, ready for the next operation.
[0035] When producing short floor pieces, the manual valve 23 is switched, the safety pin 28 controlled by the cylinder three 281 is retracted, the support block 29 controlled by the cylinder four 291 is extended, and the base 26 and the movable short piece trimming cutter block 22 controlled by the cylinder two 27 are extended.
[0036] Subsequently, the floor short piece to be processed is precisely placed on the lower die seat 1, ensuring its alignment with the movable short piece trimming cutter block 22 and the long short piece shared waste cutter 13. The mold is started, and the upper die seat 2 starts to move downward. The large pressing core 24 works to press the material, the movable short piece trimming cutter block 22 contacts the edge of the floor short piece, and precise trimming operation is performed. As the upper die seat 2 continues to press down, the movable short piece trimming cutter block 22 and the long short piece shared waste cutter 13 cut off the excess edge material. And the movable short piece trimming cutter block 22 will compress the movable blade edge 15, so as not to cut the waste into two ends, and then the auxiliary waste throwing block 14 controlled by the air cylinder 141 works, ensuring that the waste can slide down through the discharge inclined plate 18, so as to be collected and processed.
[0037] The above merely provides a specific implementation of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical scope disclosed by the present application, which shall be covered within the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims
1. A long-short floor common edge trimming die, characterized by, The utility model relates to a moulding die for long and short workpieces, which comprises a lower die base (1) and an upper die base (2) located right above the lower die base (1), wherein the lower die base (1) is symmetrically fixed with discharge inclined plates (18) on both sides, and is provided with long workpiece waste knives (11), a short workpiece waste knife (12) and two long-short workpiece waste knives (13) on the upper die base (2), wherein the short workpiece waste knife (12) is located between the two long-short workpiece waste knives (13), the long workpiece waste knives (11) are located on the left side of the short workpiece waste knife (12) and the long-short workpiece waste knives (13), the upper die base (2) is provided with long workpiece trimming knife blocks (21) and movable short workpiece trimming knife blocks (22), the long workpiece trimming knife blocks (21) are located on the left side of the movable short workpiece trimming knife blocks (22), the long workpiece trimming knife blocks (21) correspond to the long workpiece waste knives (11), the movable short workpiece trimming knife blocks (22) correspond to the short workpiece waste knife (12) and the long-short workpiece waste knives (13), and the long-short workpiece waste knives (13) are provided with auxiliary ejection blocks (14) on one side, wherein the lower end of the auxiliary ejection block (14) is fixed with the telescopic end of a cylinder (141), and the cylinder (141) is installed on the lower die base (1).
2. The long-short floor common edging die according to claim 1, wherein, The lower die base (1) is installed with nitrogen gas springs (151), the upper end of the nitrogen gas springs (151) is connected with movable cutting edges (15), the movable cutting edges (15) are located on one side of the auxiliary ejection blocks (14), and the movable cutting edges (15) correspond to the positions of the movable short workpiece trimming knife blocks (22).
3. The long-short floor common edging die according to claim 1, wherein, The movable short workpiece trimming knife blocks (22) are fixed with bases (26) on the upper end, and the upper end of the base (26) is fixed with the telescopic end of a cylinder (27).
4. The long-short floor common edging die according to claim 3, wherein, The upper end of the base (26) is provided with supporting blocks (29), the supporting blocks (29) are fixed with the telescopic end of a cylinder (291), the cylinder (291) is installed on the upper die base (2), the upper die base (2) is installed with a cylinder (281), the telescopic end of the cylinder (281) is fixed with safety pins (28) for limiting the base (26), and the upper die base (2) is installed with a hand valve (23) for switching control of the cylinder (281) and the cylinder (291).
5. The long-short floor common edging die according to claim 1, wherein, The lower die base (1) is fixed with large convex dies (16) and small convex dies (17), and the upper die base (2) is provided with large pressure cores (24) and small pressure cores (25), wherein each large pressure core (24) corresponds to one large convex die (16), and each small pressure core (25) corresponds to one small convex die (17).