Size-adjustable column wall beam plate mold
By using adjustable-size column, wall, beam, and slab molds, the problem of high investment in molds of different sizes has been solved, enabling the production of integrated beam and slab or integrated column and wall components, thereby improving the industrialization level and structural strength of buildings.
Patent Information
- Application Number
- CN202520129625.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-20
AI Technical Summary
In existing technologies, the separate production of beams, slabs, and columns requires molds of different sizes, resulting in huge mold investment costs. Furthermore, it is difficult to achieve prefabricated components that integrate beams and slabs or columns and walls, which affects the overall structural strength and industrialization level of prefabricated buildings.
Design an adjustable column, wall, beam, and slab mold. By adjusting the longitudinal and transverse movement of the side mold and column and beam blocking plates, the mold cavity can be connected or isolated. This enables the production of precast beam and slab integrated components or precast column and wall integrated components of different sizes, and also supports the production of individual beam, column, and slab components.
It has enabled the production of precast beam-slab integrated components and precast column-wall integrated components of different sizes, reducing mold investment costs and improving the industrialization level and structural strength of buildings.
Smart Images
Figure CN223685688U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to prefabricated component production mould technical field of assembly type building, concretely is a column wall beam board mould and manufacturing method of adjustable size. BACKGROUND
[0002] In the prefabricated production of assembly type building component, beam, board, column as the basic component of assembly type building, in the current assembly type building prefabricated component production process belongs to a large number of prefabricated products, but, because beam, board, column separate production all need to use mould, and different size beam, board, column all need to design size, make different mould, mould input cost is huge.
[0003] To improve the overall structural strength and industrialization degree of assembly type building, the connection of column wall or beam board prefabricated component should be reduced, such as the prefabricated component of beam board integration or column wall integration, which is definitely the best choice.
[0004] Therefore, to develop assembly type building and improve the level of building industrialization, design practical and adjustable size column wall, beam board, single column, single beam, flat plate prefabricated component mould, reduce the cost of prefabricated component mould input, improve the level of building industrialization, is the problem that is urgently needed to solve at present. UTILITY MODEL CONTENT
[0005] The utility model provides a column wall beam board mould of adjustable size, not only can produce different size prefabricated beam board integrated component, prefabricated column wall integrated component, but also can produce different size single beam, column, board component.
[0006] Therefore, the utility model provides the following technical scheme:
[0007] The application discloses a size-adjustable column-wall-beam-plate mold, which comprises a set of plate molds for manufacturing prefabricated walls or prefabricated plates, at least a set of column-beam molds for manufacturing prefabricated columns or prefabricated beams, the plate mold is provided with a plate mold cavity which is open at the top and closed at the bottom, the column-beam mold is arranged on the plate mold, the column-beam mold is provided with a column-beam mold cavity which is open at the top and the bottom, and the position of the column-beam mold on the plate mold is adjusted according to the connection position of the prefabricated beam and the prefabricated plate or the prefabricated column and the prefabricated wall; the plate mold cavity is provided with a longitudinally movable plate side mold and a transversely movable plate side mold, the longitudinally movable plate side mold is tightly attached to the inner side of the two ends of the plate mold and moves to adjust the transverse length of the plate mold cavity, the length of the transversely movable plate side mold is matched with the spacing between the longitudinally movable plate side mold and one side of the plate mold; the column-beam mold cavity is provided with a column-beam blocking plate, the column-beam blocking plate moves in the column-beam mold cavity to adjust the length of the column-beam mold cavity, the bottom of the column-beam blocking plate extends downward and is tightly attached to the bottom of the plate mold cavity, after the column-beam blocking plate extends out of the column-beam mold cavity, the two longitudinal end faces of the column-beam blocking plate are respectively connected with the longitudinally movable plate side molds on the two sides of the bottom of the column-beam mold, or one longitudinal end face is connected with the side frame of one side of the plate mold and the other longitudinal end face is connected with the longitudinally movable plate side mold; the two ends of the transversely movable plate side mold are tightly attached to the inner sides of the corresponding plate molds, or are tightly attached to the side faces of the longitudinally movable plate side molds and the inner sides of one side of the plate mold, or are tightly attached to the longitudinal end faces of the column-beam blocking plate, and the transversely movable plate side mold moves to adjust the longitudinal length of the plate mold cavity; the plate mold cavity and the column-beam mold cavity are communicated to manufacture a prefabricated beam-plate integrated component or a prefabricated column-wall integrated component, and the column-beam blocking plate moves in cooperation with the longitudinally movable plate side mold and the transversely movable plate side mold to adjust the internal dimensions of the column-beam mold cavity and the plate mold cavity, so that prefabricated beam-plate integrated components or prefabricated column-wall integrated components with different shapes and sizes can be manufactured.
[0008] In the scheme, the column-beam mold is placed on the plate mold, and the column-beam mold cavity and the plate mold cavity can be communicated or isolated (by setting the bottom of the column-beam mold on the top of the longitudinal moving plate side mold and the top of the plate mold frame, and combining the column-beam blocking plate to isolate the two). When communicated, the scheme mold can produce a prefabricated beam-plate integrated component or a prefabricated column-wall integrated component, and when isolated, it can produce separate column, beam or plate (wall) components; the longitudinal moving plate side mold is arranged in parallel with the length direction of the column-beam mold, and one or more pieces can be arranged, and the transverse moving plate side mold is arranged perpendicular to the length direction of the column-beam mold, and one piece can be arranged; when the size of the plate (wall) component needs to be adjusted, the prefabricated plate size can be adjusted by moving the longitudinal moving plate side mold or the transverse moving plate side mold, or simultaneously moving the longitudinal moving plate side mold and replacing the transverse moving plate side mold with different lengths; when the maximum size prefabricated plate needs to be produced, the longitudinal moving plate side mold and the transverse moving plate side mold can be removed; the column and beam components share the column-beam mold when prefabricated, and only the column-beam blocking plate needs to be moved to adjust the size when the length of the column and beam needs to be adjusted; when the maximum size column and beam prefabricated component needs to be produced, the column-beam blocking plate can be removed; when the prefabricated beam-plate integrated component or the prefabricated column-wall integrated component needs to be adjusted in size, the longitudinal moving plate side mold, the transverse moving plate side mold and the column-beam blocking plate can be moved synchronously, and the three are matched to separate the column-beam mold cavity and the plate mold cavity into cavities of different sizes, so that prefabricated beam-plate integrated components or prefabricated column-wall integrated components of different sizes can be obtained.
[0009] As a preferred scheme of the utility model, the plate mold comprises a bottom plate and a plate side mold frame, the plate side mold frame is placed on the bottom plate, and the plate side mold frame surrounds the plate mold cavity on the bottom plate. Under the condition that the size of the bottom plate is constant, the plate side mold frame does not exceed the boundary of the bottom plate, and meanwhile, the plate side mold frame can be set to different heights according to different needs to adjust the maximum thickness that the prefabricated plate can reach; under the condition that the size and height of the bottom plate and the plate side mold frame are constant, if the thickness of the prefabricated plate needs to be reduced, the injection amount of concrete in the plate mold cavity can be reduced to reduce the thickness of the prefabricated plate, or a backing plate can be added at the bottom of the plate mold cavity to increase the depth of the plate mold cavity.
[0010] As a preferred scheme of the utility model, the plate side mold frame comprises two longitudinal channel steels and two transverse channel steels, the longitudinal channel steel and the transverse channel steel are connected at the end by a plug plate connection structure, the plug plate connection structure comprises a sheep head provided at the end of the longitudinal channel steel or the transverse channel steel, a through hole provided at the end of the transverse channel steel or the longitudinal channel steel and matched with the sheep head, the sheep head is provided with a plug plate hole in the middle, and the plug plate hole is provided with a plug plate. The plate side mold frame of the scheme is easy to disassemble, can ensure structural stability when concrete is injected, and is also simple and convenient to disassemble after the concrete is solidified.
[0011] As a preferred scheme of the utility model, the plug-in board is a wedge board, and the plug-in board gradually thickens or widens from one end to the other end.
[0012] As a preferred scheme of the utility model, the column beam mold comprises two column beam side molds and two column beam end molds, the two column beam side molds and the two column beam end molds enclose a column beam mold cavity which is open upward and downward, the column beam end mold is provided with a long hole for fixedly connecting with the column beam side mold, and the fixed position of the column beam side mold on the long hole can be horizontally displaced.
[0013] As a preferred scheme of the utility model, the column beam side mold and the column beam end mold respectively comprise an outer frame and an inner steel plate, the inner steel plate is fixed on the inner side surface of the outer frame, the outer frames of the column beam side mold and the column beam end mold are detachably connected with each other, and the inner steel plates of the column beam side mold and the column beam end mold enclose the column beam mold cavity.
[0014] The column beam mold of the scheme is convenient to connect and detach, and the internal mold cavity is not affected during connection and detachment, and only the outer frame is operated externally.
[0015] As one preferred scheme of the utility model, when prefabricated column wall integrated component is made, or prefabricated beam plate integrated component is made, the column beam mold is provided with a group, the column beam mold is arranged on one side of the plate mold or in the middle of the plate mold; when the column beam mold is arranged on one side of the plate mold, the column beam mold one side bottom is connected with the longitudinal side mold frame top of the plate mold, the column beam end mold bottom of the column beam mold two ends is connected with the horizontal side mold frame top of the plate mold respectively, prefabricated column wall integrated component with the edge of prefabricated column and prefabricated wall flush is made, or prefabricated beam plate integrated component with the edge of prefabricated beam and prefabricated plate flush is made; when the column beam mold is arranged in the middle of the plate mold, the column beam end mold bottom of the column beam mold two ends is connected with the horizontal side mold frame top of the plate mold respectively, prefabricated column wall integrated component with prefabricated column in the middle of prefabricated wall is made, or prefabricated beam plate integrated component with prefabricated beam in the middle of prefabricated plate is made. The scheme is applicable to beam plate assembly or column wall assembly containing only one beam or one column; the plate mold is rectangular, wherein, the longitudinal side mold frame top refers to the side frame top of the plate mold frame parallel with the longitudinal moving plate side mold, the horizontal side mold frame top refers to the side frame top of the plate mold frame parallel with the horizontal moving plate side mold, usually, the plate size is related with the beam or column size, when the column beam mold is in the middle, the longitudinal moving plate side mold can also be connected with the column beam mold one side bottom, and the column beam mold is enclosed to form mold cavity, so that the error caused by adjusting size respectively is avoided.
[0016] As one preferred scheme of the utility model, when prefabricated column wall integrated components are made, or prefabricated beam plate integrated components are made, the column beam mold is provided with two groups and is parallel to each other, the column beam end mold bottom of the column beam mold two ends is connected with the horizontal side mold frame top of the plate mold respectively, wherein, two groups of column beam molds are arranged on one side of the plate mold respectively, or one group of column beam molds is arranged on one side of the plate mold, and the other group of column beam molds is arranged in the middle of the plate mold, or two groups of column beam molds are arranged in the middle of the plate mold; when two groups of column beam molds are arranged on one side of the plate mold respectively, the side bottom of the column beam mold is connected with the longitudinal side mold frame top of the plate mold, prefabricated column wall integrated components with both sides of the prefabricated column and the prefabricated wall flush are made, or prefabricated beam plate integrated components with both sides of the prefabricated beam and the prefabricated plate flush are made; when one group of column beam molds is arranged on one side of the plate mold, and the other group of column beam molds is arranged in the middle of the plate mold, the side bottom of the column beam mold arranged on one side of the plate mold is connected with the longitudinal side mold frame top of the plate mold, the column beam end mold bottom of the column beam mold arranged in the middle of the plate mold is connected with the horizontal side mold frame top of the plate mold respectively, prefabricated column wall integrated components with one side of the prefabricated column and the prefabricated wall flush and the other prefabricated column in the middle of the prefabricated wall are made, or prefabricated beam plate integrated components with one side of the prefabricated beam and the prefabricated plate flush and the other prefabricated beam in the middle of the prefabricated plate are made; when two groups of column beam molds are arranged in the middle of the plate mold, the bottom of the two groups of column beam molds is connected with the horizontal side mold frame top of the plate mold respectively, prefabricated column wall integrated components with two prefabricated columns in the middle of the prefabricated wall are made, or prefabricated beam plate integrated components with two prefabricated beams in the middle of the prefabricated plate are made. The scheme is suitable for prefabricated beam plate integrated components or prefabricated wall column integrated components containing two beams or two columns; one group of column beam molds arranged on one side of the plate mold is fixed in position, and the position of the other group of column beam molds can be moved according to the size of the component, and when moving, the column beam molds are moved together with the longitudinal moving plate side mold or the horizontal moving plate side mold, and are enclosed into the mold cavity.
[0017] As one preferred scheme of the utility model, the side bottom of the column beam mold is connected with the longitudinal side mold frame top of the plate mold, the other side bottom of the column beam mold is fixedly connected with the longitudinal moving plate side mold, and the column beam mold cavity isolated from the plate mold cavity is formed; or the two side bottoms of the column beam mold are fixedly connected with the longitudinal moving plate side mold, the column beam end mold bottom of the column beam mold two ends is fixedly connected with the horizontal side mold frame top of the plate mold respectively, and the column beam mold cavity isolated from the plate mold cavity is formed.
[0018] The column beam blocking plate is adjusted and moved in the column beam mold cavity and is fixedly connected with the column beam mold side mold, so that the length size of the column beam mold cavity is adjusted, and prefabricated beams or prefabricated columns with different length sizes are made.
[0019] As an optimal scheme of the utility model, the column beam mold comprises two column beam side molds and two column beam end molds, the column beam end molds are fixedly connected with the horizontal side mold frame tops at two ends of the plate mold, the two column beam side molds are arranged outside the column beam end molds and are fixedly connected with the horizontal side mold frame tops at two ends of the plate mold, and the width dimensions of the two column beam end molds are same with the width dimensions of the prefabricated beam or the prefabricated column.
[0020] In the scheme, the length of the prefabricated column and the prefabricated beam is adjusted by moving the column beam blocking plate in the column beam mold cavity, the height of the prefabricated column and the prefabricated beam is adjusted by the height of the column beam mold or the amount of injected concrete, and the width of the prefabricated column and the prefabricated beam can be adjusted by changing the distance between the column beam side molds on two sides of the column beam mold, that is, one adjustment mode is that the column beam side molds are connected with the two side surfaces of the column beam end molds, the width of the prefabricated column and the prefabricated beam is adjusted by changing the width of the column beam end molds, and the other adjustment mode is that the end surface of the column beam side mold is connected with the inner surface of the column beam end mold, the width of the prefabricated column and the prefabricated beam is adjusted by changing the position of the connecting point of the column beam side mold and the column beam end mold (for example, a long hole is adopted), so that the prefabricated beam or the prefabricated column with different width dimensions can be manufactured according to requirements.
[0021] The adjustable size column wall beam plate manufacturing method adopts an adjustable size column wall beam plate mold to produce a prefabricated beam plate integrated component or a prefabricated column wall integrated component, and to manufacture a prefabricated beam, a prefabricated column or a prefabricated plate.
[0022] As an optimal scheme of the utility model, the adjustable size column wall beam plate mold comprises a plate mold and a column beam mold, the plate mold comprises a bottom plate and a plate side mold frame, when the prefabricated column or the prefabricated beam is produced, the plate side mold frame of the plate mold is moved out, the column beam mold is arranged on the bottom plate, and the bottom plate seals the bottom of the column beam mold cavity.
[0023] Compared with the prior art, the utility model has the following beneficial effects:
[0024] The scheme only needs one set of mold, and can meet the production requirements of the prefabricated beam plate integrated component, the prefabricated column wall integrated component and the separate beam, column and plate prefabricated components with different length, width and height (thickness) dimensions; the mold structure is simple, the size is convenient to adjust, the manufacturing cost is low, and the production mold investment cost can be greatly reduced. BRIEF DESCRIPTION OF DRAWINGS
[0025] Fig. 1 It is a structural schematic view of the utility model.
[0026] Fig. 2It is a structural schematic view of the plug-in board connecting structure.
[0027] Fig. 3 It is a structural schematic view of the long hole of the column beam side mold width adjusting connecting structure.
[0028] In the figure: 1, plate mold 2, column beam mold 3, plate mold cavity
[0029] 4, column beam mold cavity 5, longitudinal moving plate side mold 6, transverse moving plate side mold
[0030] 7, column beam blocking plate 8, bottom plate 9, plate side mold frame 10, plug-in board connecting structure
[0031] 11, gothic head 12, plug-in board port 13, plug-in board 14, column beam side mold
[0032] 15, column beam end mold 16, long hole. DETAILED DESCRIPTION
[0033] The terms used in the specification of the present application are only for the purpose of describing the specific embodiments, and are not intended to limit the present application, for example, the terms "transverse", "longitudinal", "length", "width", "upper", "lower", "outer", "inner" and the like indicate the orientation or position based on the orientation or position shown in the drawings, and are only for the purpose of description, and cannot be understood as a limitation on the technical solution.
[0034] In the specification and claims of the present application and the above description of the drawings, when an element is referred to as "fixed to" or "mounted to" or "provided to" or "connected to" another element, it can be directly or indirectly on the other element. For example, when an element is referred to as "connected to" another element, it can be directly or indirectly connected to the other element.
[0035] The technical solutions in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0036] Embodiment one
[0037] Please refer to Figs. 1-3 ,
[0038] The adjustable size column wall beam plate mold comprises a plurality of plate molds 1 for manufacturing prefabricated walls or prefabricated plates, at least a plurality of column beam molds 2 for manufacturing prefabricated columns or prefabricated beams, the plate mold 1 is provided with a plate mold cavity 3 which is open at the upper part and closed at the bottom, the column beam mold 2 is arranged on the plate mold 1, the column beam mold 2 is provided with a column beam mold cavity 4 which is open at the upper part and the lower part, the position of the column beam mold 2 on the plate mold 1 is adjusted according to the connection position of the prefabricated beam and the prefabricated plate or the prefabricated column and the prefabricated wall; the plate mold cavity 3 is provided with a longitudinally moving plate side mold 5 and a transversely moving plate side mold 6, the longitudinally moving plate side mold 5 is tightly attached to the inner side of the two ends of the plate mold 1 and adjusts the transverse length of the plate mold cavity 3, the transversely moving plate side mold 6 is arranged in cooperation with the spacing between the longitudinally moving plate side mold 5 and one side of the plate mold 1; the column beam mold cavity 4 is provided with a column beam blocking plate 7, the column beam blocking plate 7 moves in the column beam mold cavity 4 to adjust the length of the column beam mold cavity 4, the bottom of the column beam blocking plate 7 extends downward and is tightly attached to the bottom of the plate mold cavity 3, after the column beam blocking plate 7 extends out of the column beam mold cavity 4, the two longitudinal end faces of the column beam blocking plate 7 are respectively connected with the longitudinally moving plate side mold 5 on the two sides of the bottom of the column beam mold 2, or one longitudinal end face is connected with the side frame of one side of the plate mold 1 and the other longitudinal end face is connected with the longitudinally moving plate side mold 5; the two ends of the transversely moving plate side mold 6 are tightly attached to the inner side of the corresponding plate mold 1, or are respectively tightly attached to the side of the longitudinally moving plate side mold 5, the inner side of one side of the plate mold 1 or the longitudinal end face of the column beam blocking plate 7, the transversely moving plate side mold 6 moves to adjust the longitudinal length of the plate mold cavity 3; the plate mold cavity 3 and the column beam mold cavity 4 are communicated to manufacture a prefabricated beam plate integrated component or a prefabricated column wall integrated component, the column beam blocking plate 7 moves in cooperation with the longitudinally moving plate side mold 5 and the transversely moving plate side mold 6, the internal dimensions of the column beam mold cavity 4 and the plate mold cavity 3 are adjusted to manufacture prefabricated beam plate integrated components or prefabricated column wall integrated components with different shapes and sizes.
[0039] The plate mold 1 comprises a bottom plate 8 and a plate side mold frame 9, the plate side mold frame 9 is arranged on the bottom plate 8, and the plate side mold frame 9 surrounds the plate mold cavity 3 on the bottom plate 8.
[0040] The plate side mold frame 9 comprises two longitudinal channel steels and two transverse channel steels, the longitudinal channel steel and the transverse channel steel are connected by a plug plate connection structure 10 at the end, the plug plate connection structure 10 comprises a gooseneck 11 arranged at the end of the longitudinal channel steel or the transverse channel steel, a through hole is arranged at the end of the longitudinal channel steel or the transverse channel steel in cooperation with the gooseneck 11, the gooseneck 11 is provided with a plug plate opening 12 in the middle, and a plug plate 13 is arranged in the plug plate opening 12.
[0041] The plug plate 13 is a wedge plate, and the thickness or width of the plug plate 13 gradually increases from one end to the other end.
[0042] The column-beam mold 2 comprises two column-beam side molds 14 and two column-beam end molds 15, and the two column-beam side molds 14 and the two column-beam end molds 15 enclose the column-beam mold cavity 4 which is open upward and downward; the column-beam end mold 15 is provided with a long hole 16 for fixed connection with the column-beam side mold 14, and the fixed position of the column-beam side mold 14 on the long hole 16 can be horizontally displaced; the long hole 16 for fixing the column-beam side mold 14 satisfies the principle of two-point fixing, the front end of the bolt with an enlarged portion passes through the long hole 16, and the nut at the corresponding position of the column-beam side mold 14 is tightly connected, so that the column-beam side mold 14 can be horizontally moved in the long hole, and the width size of the column-beam mold cavity 4 can be adjusted.
[0043] Alternatively, the column-beam mold 2 comprises two column-beam side molds 14 and two column-beam end molds 15, the column-beam end mold 15 is fixedly connected with the horizontal side mold frame top at the two ends of the plate mold 1, the two column-beam side molds 14 are respectively arranged outside the column-beam end mold 15 and are respectively connected with the horizontal side mold frame top at the two ends of the plate mold 1, and the width size of the two column-beam end molds 15 is the same as the width size of the prefabricated beam or the prefabricated column; the above is that the column-beam side mold 14 is connected on the two side surfaces of the column-beam end mold 15, and the width size of the prefabricated column or the prefabricated beam is adjusted by changing the width of the column-beam end mold 15.
[0044] The column-beam side mold 14 and the column-beam end mold 15 respectively comprise an outer framework and an inner steel plate, the inner steel plate is fixed on the inner side surface of the outer framework, the outer frameworks of the column-beam side mold 14 and the column-beam end mold 15 can be detachably connected with each other, and the inner steel plates of the column-beam side mold 14 and the column-beam end mold 15 enclose the column-beam mold cavity 4.
[0045] The one side bottom of the column-beam mold 2 is connected with the longitudinal side mold frame top of the plate mold 1, the other side bottom of the column-beam mold 2 is fixedly connected with the longitudinal moving plate side mold 5, and the column-beam mold cavity 4 which is isolated from the plate mold cavity 3 is formed; alternatively, the two side bottoms of the column-beam mold 2 are fixedly connected with the longitudinal moving plate side mold 5, the column-beam end mold bottoms at the two ends of the column-beam mold 2 are respectively fixedly connected with the horizontal side mold frame tops of the plate mold 1, and the column-beam mold cavity 4 which is isolated from the plate mold cavity 3 is formed; the column-beam blocking plate 7 is adjusted and moved in the column-beam mold cavity 4 and is fixedly connected with the side mold of the column-beam mold 2, so as to adjust the length size of the column-beam mold cavity 4 and manufacture prefabricated beams or prefabricated columns with different length sizes.
[0046] The working principle and the use process of the utility model are as follows: the column-beam mold 2 is placed on the plate mold 1, when the column-beam mold cavity 4 is communicated with the plate mold cavity 3, the mold of the scheme can produce a prefabricated beam-plate integrated component or a prefabricated column-wall integrated component, and when the column-beam mold cavity 4 is isolated from the plate mold cavity 3, the column, the beam or the plate component can be produced.
[0047] If the thickness of the prefabricated plate component is to be reduced, the amount of pouring concrete in the plate side mold frame 9 can be controlled to adjust the thickness of the prefabricated plate.
[0048] If the thickness of the prefabricated plate component is to be increased, the height of the plate side mold frame 9 can be increased, or a plate strip can be added to increase the height of the plate side mold frame 9. The thickness of the prefabricated plate (wall) is increased.
[0049] The present scheme can realize integrated pouring of beams and plates. If the thickness of the plate is reduced, a spacer plate can be added between the bottom of the column beam mold 2 and the plate surface gap to fill the gap.
[0050] The longitudinally moving plate side mold 5 or the transversely moving plate side mold 6 is arranged in the plate mold cavity 3, which is used to adjust the length and width dimensions of the prefabricated plate component.
[0051] When the longitudinally moving plate side mold 5 and the transversely moving plate side mold 6 are used to manufacture plates with different length and width dimensions, if the longitudinally moving plate side mold 5 is longitudinally continuous, the length of the transversely moving plate side mold 6 is adjusted according to the length of the transverse dimension.
[0052] The column beam mold 2 is placed on the plate mold 1, the inside of the column beam side mold 14 is flush with the inside of the plate side mold frame 9, the column beam mold cavity 4 is connected with the plate mold cavity 3, which is used to manufacture beam plate integrated prefabricated components with beams on the edges of the plate.
[0053] If the transverse width of the prefabricated beam plate integrated component or the prefabricated column wall integrated component is to be adjusted, move another set of column beam molds 2 in the direction of the column beam mold 2 vertically located on one side of the plate mold 1, and move the inside of the longitudinally moving plate side mold 5 flush with the inside of the beam side mold accordingly, which can adjust the transverse manufacturing width of the prefabricated component.
[0054] If the longitudinal length of the prefabricated beam plate integrated component or the prefabricated column wall integrated component is to be adjusted, move the column beam blocking plate 7 to the appropriate position, select a longitudinally moving plate side mold 6 with an appropriate length, and arrange it flush with the column beam blocking plate 7, and the bottom of the column beam blocking plate 7 is closed and connected with the bottom plate 8. Within the maximum manufacturing range of the mold, beam plate prefabricated components with different longitudinal lengths can be manufactured.
[0055] The bottom of one side of the column beam mold 2 is connected to the top of the plate side mold frame 9 of the plate mold, the bottom of the other side of the column beam mold 2 is fixedly connected to the longitudinally moving plate side mold 5, or the bottom of both sides of the column beam mold 2 is fixedly connected to the longitudinally moving plate side mold 5. After the two sides of the column beam mold 2 are closed, individual beam or column prefabricated components can be produced according to the design, the position of the column beam blocking plate 7 is adjusted, the top of the column beam blocking plate 7 is flush with the top of the column beam mold 2, and the bottom of the column beam blocking plate 7 is closed and connected with the bottom plate 8, which can adjust the length (height) of the individual beam or column.
[0056] If only prefabricated concrete plates are to be made, concrete is poured into the plate side mold frame 9 of the plate mold 1, which can be achieved.
[0057] The prefabricated plate component is placed horizontally and used as a plate, and when it is stood up vertically, it can be used as a wall component.
[0058] When the factory prefabricates the component, only the beam part is cast, and a single beam component is obtained, which is erected as a vertical component, i.e. a column component.
[0059] When the factory prefabricates a prefabricated column-wall integrated component or a prefabricated beam-slab integrated component containing only one beam or one column, the column-beam mold 2 is provided in a set, and is arranged on one side of the slab mold 1 or in the middle of the slab mold 1; when the column-beam mold 2 is arranged on one side of the slab mold 1, the bottom of one side of the column-beam mold 2 is connected to the top of the longitudinal side mold frame of the slab mold 1, and the bottom of the column-beam end mold at both ends of the column-beam mold 2 is connected to the top of the transverse side mold frame of the slab mold 1, so as to manufacture a prefabricated column-wall integrated component with the prefabricated column flush with the edge of the prefabricated wall, or a prefabricated beam-slab integrated component with the prefabricated beam flush with the edge of the prefabricated slab.
[0060] When the column-beam mold 2 is arranged in the middle of the slab mold 1, the bottom of the column-beam end mold at both ends of the column-beam mold 2 is connected to the top of the transverse side mold frame of the slab mold 1, so as to manufacture a prefabricated column-wall integrated component with the prefabricated column located in the middle of the prefabricated wall, or a prefabricated beam-slab integrated component with the prefabricated beam located in the middle of the prefabricated slab.
[0061] When the factory prefabricates a prefabricated column-wall integrated component or a prefabricated beam-slab integrated component containing two beams or two columns, the column-beam mold 2 is provided in two sets and is parallel to each other, and the bottom of the column-beam end mold 15 at both ends of the column-beam mold 2 is connected to the top of the transverse side mold frame of the slab mold 1, wherein the two sets of column-beam molds 2 are arranged on one side of the slab mold 1 respectively, or one set of column-beam molds 2 is arranged on one side of the slab mold 1 and the other set of column-beam molds 2 is arranged in the middle of the slab mold 1, or both sets of column-beam molds 2 are arranged in the middle of the slab mold 1.
[0062] When the two sets of column-beam molds 2 are arranged on one side of the slab mold 1 respectively, the bottom of one side of the column-beam mold 2 is connected to the top of the longitudinal side mold frame of the slab mold 1, so as to manufacture a prefabricated column-wall integrated component with the prefabricated columns flush with the two sides of the prefabricated wall, or a prefabricated beam-slab integrated component with the prefabricated beams flush with the two sides of the prefabricated slab.
[0063] When one set of column-beam molds 2 is arranged on one side of the slab mold 1 and the other set of column-beam molds 2 is arranged in the middle of the slab mold 1, the bottom of one side of the column-beam mold 2 arranged on one side of the slab mold 1 is connected to the top of the longitudinal side mold frame of the slab mold 1, and the bottom of the column-beam end mold 15 at both ends of the column-beam mold 2 arranged in the middle of the slab mold 1 is connected to the top of the transverse side mold frame of the slab mold 1, so as to manufacture a prefabricated column-wall integrated component with one prefabricated column flush with one side of the prefabricated wall and the other prefabricated column located in the middle of the prefabricated wall, or a prefabricated beam-slab integrated component with one prefabricated beam flush with one side of the prefabricated slab and the other prefabricated beam located in the middle of the prefabricated slab.
[0064] When the two sets of column-beam molds 2 are arranged in the middle of the plate mold 1, the bottoms of the two sets of column-beam molds 2 are connected to the top of the lateral side mold frame of the plate mold 1 respectively, and two prefabricated column walls are arranged in the middle of the prefabricated wall, or two prefabricated beams are arranged in the middle of the prefabricated plate.
[0065] Embodiment two
[0066] The embodiment provides a method for producing prefabricated beam-plate integrated components or prefabricated column-wall integrated components with different sizes and prefabricated beams, prefabricated columns or prefabricated plates by using a size-adjustable column-wall-beam-plate mold.
[0067] Embodiment three
[0068] The size-adjustable column-wall-beam-plate mold comprises a plate mold and a column-beam mold, the plate mold comprises a bottom plate and a plate side mold frame, when the prefabricated column or the prefabricated beam is produced, the plate side mold frame of the plate mold is removed to leave only the bottom plate, the column-beam mold is arranged on the bottom plate, and the bottom of the column-beam mold cavity is closed by the bottom plate, so that the prefabricated column or the prefabricated beam component can be produced.
[0069] The prefabricated component mold has reasonable structure and strong practicability, is flexible in combination and change during production, is convenient in size adjustment, and saves labor.
[0070] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A modular column and wall beam and slab formwork, characterised by: The application relates to a prefabricated wall or prefabricated plate making device, which comprises a plate mold for making a prefabricated wall or a prefabricated plate, at least one column beam mold for making a prefabricated column or a prefabricated beam, the plate mold is provided with a plate mold cavity which is open at the top and closed at the bottom, the column beam mold is arranged on the plate mold, the column beam mold is provided with a column beam mold cavity which is open at the top and the bottom, and the position of the column beam mold on the plate mold is adjusted according to the connection position of the prefabricated beam and the prefabricated plate or the prefabricated column and the prefabricated wall. The plate mold cavity is provided with a longitudinally moving plate side mold and a transversely moving plate side mold, the two ends of the longitudinally moving plate side mold are tightly attached to the inner sides of the two ends of the plate mold and are used for adjusting the transverse length of the plate mold cavity, and the length of the transversely moving plate side mold is matched with the spacing between the longitudinally moving plate side mold and one side of the plate mold. The column beam mold cavity is provided with a column beam blocking plate, the column beam blocking plate is moved in the column beam mold cavity to adjust the length of the column beam mold cavity, the bottom of the column beam blocking plate is extended to tightly attach to the bottom of the plate mold cavity, and after the column beam blocking plate is extended out of the column beam mold cavity, the two longitudinal end faces of the column beam blocking plate are respectively connected with the longitudinally moving plate side molds on the two sides of the bottom of the column beam mold, or one longitudinal end face is connected with one side frame of the plate mold and the other longitudinal end face is connected with the longitudinally moving plate side mold. The two ends of the transversely moving plate side mold are tightly attached to the corresponding inner sides of the plate mold, or are tightly attached to the side face of the longitudinally moving plate side mold, the inner side of one side of the plate mold or the longitudinal end face of the column beam blocking plate, and the transversely moving plate side mold is moved to adjust the longitudinal length of the plate mold cavity. The plate mold cavity and the column beam mold cavity are communicated to make a prefabricated beam plate integrated component or a prefabricated column wall integrated component, and the column beam blocking plate is moved together with the longitudinally moving plate side mold and the transversely moving plate side mold to adjust the internal dimensions of the column beam mold cavity and the plate mold cavity, so that prefabricated beam plate integrated components or prefabricated column wall integrated components with different shapes and sizes can be made.
2. A modular column and wall beam and slab formwork according to claim 1 wherein: The plate mold comprises a bottom plate and a plate side mold frame, the plate side mold frame is arranged on the bottom plate, and the plate side mold frame surrounds the plate mold cavity on the bottom plate.
3. A modular column and wall beam and slab formwork according to claim 2 wherein: The plate side mold frame comprises two longitudinal channel steels and two transverse channel steels, the longitudinal channel steels and the transverse channel steels are connected through a plug plate connection structure at the ends, the plug plate connection structure comprises a horn head arranged at the end of the longitudinal channel steel or the transverse channel steel, a through hole arranged at the end of the transverse channel steel or the longitudinal channel steel and matched with the horn head, a plug plate port arranged in the middle of the horn head, and a plug plate arranged in the plug plate port.
4. A modular column and wall beam and slab formwork according to claim 3 wherein: The plug plate is an inclined wedge plate, and the thickness or width of the plug plate gradually increases from one end to the other end.
5. The modular column wall beam and slab mold of claim 1, wherein: The column beam mold comprises two column beam side molds and two column beam end molds, and the two column beam side molds and the two column beam end molds surround the column beam mold cavity which is open at the top and the bottom. The column beam end mold is provided with a long hole for fixed connection with the column beam side mold, and the fixed position of the column beam side mold on the long hole can be horizontally displaced.
6. A modular column and wall beam and slab mold as defined in claim 5 wherein: The column beam side mold and the column beam end mold each comprise an outer frame and an inner steel plate, the inner steel plate is fixed on the inner side of the outer frame, the outer frames of the column beam side mold and the column beam end mold are detachably connected with each other, and the inner steel plates of the column beam side mold and the column beam end mold enclose a column beam mold cavity.
7. A modular column and beam wall panel according to claim 1 wherein: When the prefabricated column wall integrated component or the prefabricated beam plate integrated component is manufactured, the column beam mold is provided in one group, and the column beam mold is arranged on one side of the plate mold or in the middle of the plate mold. When the column beam mold is arranged on one side of the plate mold, the bottom of one side of the column beam mold is connected with the top of the longitudinal side mold frame of the plate mold, and the bottoms of the column beam end molds at two ends of the column beam mold are respectively connected with the tops of the transverse side mold frames of the plate mold, so that the prefabricated column wall integrated component with the prefabricated column being flush with the edge of the prefabricated wall or the prefabricated beam plate integrated component with the prefabricated beam being flush with the edge of the prefabricated plate is manufactured. When the column beam mold is arranged in the middle of the plate mold, the bottoms of the column beam end molds at two ends of the column beam mold are respectively connected with the tops of the transverse side mold frames of the plate mold, so that the prefabricated column wall integrated component with the prefabricated column being located in the middle of the prefabricated wall or the prefabricated beam plate integrated component with the prefabricated beam being located in the middle of the prefabricated plate is manufactured.
8. The modular column and beam wall panel of claim 1, wherein: When the prefabricated column wall integrated component or the prefabricated beam plate integrated component is manufactured, the column beam mold is provided in two groups and is parallel to each other, the bottoms of the column beam end molds at two ends of the column beam mold are respectively connected with the tops of the transverse side mold frames of the plate mold, and the two groups of column beam molds are respectively arranged on one side of the plate mold, or one group of column beam molds is arranged on one side of the plate mold, the other group of column beam molds is arranged in the middle of the plate mold, or the two groups of column beam molds are both arranged in the middle of the plate mold. When the two groups of column beam molds are respectively arranged on one side of the plate mold, the bottom of one side of the column beam mold is connected with the top of the longitudinal side mold frame of the plate mold, so that the prefabricated column wall integrated component with the prefabricated columns being flush with the two sides of the prefabricated wall or the prefabricated beam plate integrated component with the prefabricated beams being flush with the two sides of the prefabricated plate is manufactured. When one group of column beam molds is arranged on one side of the plate mold and the other group of column beam molds is arranged in the middle of the plate mold, the bottom of one side of the column beam mold arranged on one side of the plate mold is connected with the top of the longitudinal side mold frame of the plate mold, the bottoms of the column beam end molds at two ends of the column beam mold arranged in the middle of the plate mold are respectively connected with the tops of the transverse side mold frames of the plate mold, so that the prefabricated column wall integrated component with one prefabricated column being flush with one side of the prefabricated wall and the other prefabricated column being located in the middle of the prefabricated wall or the prefabricated beam plate integrated component with one prefabricated beam being flush with one side of the prefabricated plate and the other prefabricated beam being located in the middle of the prefabricated plate is manufactured. When the two groups of column beam molds are both arranged in the middle of the plate mold, the bottoms of the column beam end molds at two ends of the two groups of column beam molds are respectively connected with the tops of the transverse side mold frames of the plate mold, so that the prefabricated column wall integrated component with two prefabricated columns being located in the middle of the prefabricated wall or the prefabricated beam plate integrated component with two prefabricated beams being located in the middle of the prefabricated plate is manufactured.
9. The modular column wall beam and slab mold of claim 1, wherein: The column beam mold is connected with the longitudinal side mold frame top of the one side bottom connecting plate mold, and the other side bottom of the column beam mold is fixedly connected with the longitudinal moving plate side mold, so as to form the column beam mold cavity which is isolated from the plate mold cavity; or the two sides of the column beam mold are fixedly connected with the longitudinal moving plate side mold, and the column beam end mold bottom of the two ends of the column beam mold is fixedly connected with the horizontal side mold frame top of the plate mold, so as to form the column beam mold cavity which is isolated from the plate mold cavity. The column beam plug plate is adjusted and moved in the column beam mold cavity and is fixedly connected with the column beam mold side mold, so as to adjust the length size of the column beam mold cavity and to manufacture the prefabricated beam or the prefabricated column with different length sizes.
10. A modular column and wall beam and slab mold as defined in claim 9 wherein: The column beam mold comprises two column beam side molds and two column beam end molds, the column beam end molds are fixedly connected with the horizontal side mold frame top of the two ends of the plate mold, the two column beam side molds are arranged outside the column beam end molds and are fixedly connected with the horizontal side mold frame top of the two ends of the plate mold, and the width sizes of the two column beam end molds are same with the width sizes of the prefabricated beam or the prefabricated column.