Autoclaved aerated concrete blank cutting equipment

By using a connection mechanism of positioning rod, spring and insertion block, and a cleaning system of water tank, water pump and nozzle, the problems of difficult removal of cutting wire and inability to clean the cleaning ring are solved, realizing quick removal and effective cleaning of cutting wire, and improving the practicality and service life of the equipment.

CN223685697UActive Publication Date: 2025-12-19SHENZHEN GUYI BUILDING MATERIALS CEMENT PROD CO LTD
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Patent Information

Application Number
CN202520120431.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-12-19
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Existing autoclaved aerated concrete (AAC) preform cutting equipment suffers from wear and tear on the cutting wires after prolonged use, making them difficult to disassemble quickly. Furthermore, the cleaning ring cannot effectively remove residual concrete, affecting cutting efficiency and accuracy.

Method used

The system employs a connection mechanism consisting of a positioning rod, spring, and insertion block. The tension of the cutting wire is adjusted by a tensioning cylinder, and residual concrete is removed by a cleaning mechanism consisting of a water tank, water pump, and nozzle. Meanwhile, the mounting frame is protected with wear-resistant and corrosion-resistant materials.

Benefits of technology

It enables quick disassembly and effective cleaning of the cutting wire, improving the practicality and service life of the equipment, and ensuring cutting accuracy and efficiency.

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Abstract

The utility model discloses autoclaved aerated concrete blank cutting equipment, and belongs to the field of aerated concrete plank.The autoclaved aerated concrete blank cutting equipment comprises a conveying track, a loading plate is fixedly connected to the interior of the conveying track, a mounting frame is fixedly connected to the exterior of the conveying track, and a cutting wire is arranged in the mounting frame; connecting mechanisms are arranged at the two ends of the cutting wire, a positioning rod, a spring and an inserting block are arranged, the inserting block is inserted into the fixing block to fix the cutting wire, then the positioning rod is supported by the spring, and then the inserting block is positioned by the positioning rod. According to the autoclaved aerated concrete blank cutting equipment, the positioning rod is pressed to enter the inserting block, then the cutting wire is pulled to enable the inserting block to be separated from the interior of the fixing block, and the cutting wire is disassembled, so that the problem that according to existing autoclaved aerated concrete blank cutting equipment, the cutting wire is generally fixed through bolts and the like, and the cutting wire cannot be quickly disassembled is solved; and the practicability is improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of aerated concrete slab production, and in particular to an autoclaved aerated concrete embryo cutting device. BACKGROUND

[0002] In a published patent with the authorized announcement number CN219968337U, the utility model provides a cutting device for autoclaved aerated concrete slab, including transmission rail and loading plate, transmission rail top is provided with a plurality of cutting mechanisms, cutting mechanism includes symmetrical cutting stand arranged on both sides of transmission rail, cutting wire arranged between two cutting stands, loading plate is connected with transmission rail sliding, each cutting wire is provided with a cleaning ring, two cutting stands are respectively provided with traction mechanism and reset mechanism. After the cutting device is used to complete the cutting of the aerated concrete slab, the cleaning ring is driven to move to the side of the cutting stand where the traction mechanism is located through the traction mechanism, at the same time, since the inner wall of the cleaning ring is tightly attached to the surface of the cutting wire, the cleaning ring can remove the concrete particles attached to the surface of the cutting wire, so that the concrete particles are not easily hardened and fixed on the cutting wire, and the cutting efficiency and cutting precision of the subsequent aerated concrete slab are not easily affected.

[0003] The above device cuts the concrete embryo through the cutting wire during implementation, and the cutting wire is abraded during long-term use. However, the existing autoclaved aerated concrete embryo cutting device usually fixes the cutting wire through bolts and the like, and cannot quickly disassemble the cutting wire. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies of the prior art, the utility model provides an autoclaved aerated concrete embryo cutting device, which overcomes the deficiencies of the prior art and aims to solve the problems in the background art.

[0005] In order to achieve the above-mentioned purpose, the following technical scheme is adopted in the application: an autoclaved aerated concrete embryo cutting device, including a transmission rail, the inside of the transmission rail is fixedly connected with a loading plate, the outside of the transmission rail is fixedly connected with a mounting frame, the inside of the mounting frame is provided with a cutting wire, both ends of the cutting wire are provided with a connecting mechanism, the connecting mechanism includes an insertion block, the insertion block is fixedly connected with the cutting wire, the inside of the insertion block is slidably connected with two positioning rods, the two positioning rods are symmetrically distributed in the inside of the insertion block, a spring is fixedly connected between the two positioning rods, one side of the insertion block is provided with a tension adjusting mechanism, one side of the mounting frame is provided with a cleaning mechanism, the outside of the mounting frame is provided with a protection mechanism.

[0006] As a preferred implementation, the tension adjusting mechanism comprises a fixing frame fixedly connected with the mounting frame, and a tension cylinder fixedly connected with the top of the fixing frame.

[0007] By adopting the above technical scheme, the tension cylinder is fixed by the fixing frame, and the tension of the cutting wire is adjusted by the extension and retraction of the extension end of the tension cylinder, so that the tension of the cutting wire can be better adjusted.

[0008] As a preferred implementation, the cleaning mechanism comprises a water tank fixedly connected with the mounting frame, a water pump fixedly connected with the top of the water tank, a delivery pipe fixedly communicated with one side of the water pump, and a plurality of spray heads fixedly connected with the surface of the delivery pipe and uniformly distributed on the surface of the delivery pipe.

[0009] By adopting the above technical scheme, the water is stored in the water tank, then the water is sucked into the inside of the delivery pipe by the input end of the water pump, then the water is delivered by the delivery pipe, and then the residual concrete on the surface of the cutting wire is cleaned by the spray heads, so that the residual concrete on the surface of the cutting wire can be better cleaned.

[0010] As a preferred implementation, the protection mechanism comprises a wear-resistant layer fixedly connected with the mounting frame, and a corrosion-resistant layer fixedly connected with the side of the wear-resistant layer away from the mounting frame, wherein the wear-resistant layer is made of aluminum oxide, and the corrosion-resistant layer is made of polytetrafluoroethylene.

[0011] By adopting the above technical scheme, the wear-resistant layer is made of aluminum oxide, the corrosion-resistant layer is made of polytetrafluoroethylene, the wear resistance of the mounting frame is enhanced by the wear-resistant layer, and the corrosion resistance of the mounting frame is enhanced by the corrosion-resistant layer, so that the service life of the mounting frame can be better prolonged.

[0012] As a preferred implementation, the top of the transmission track is fixedly connected with two inclined plates, and the two inclined plates are symmetrically distributed on the top of the transmission track.

[0013] By adopting the above technical scheme, the top of the transmission track is fixedly connected with two inclined plates, and the residual concrete is delivered to the inside of the transmission track by the inclined plates, so that the residual concrete can be better collected.

[0014] As a preferred implementation, the surface of the mounting frame is provided with a through hole, and the through hole is matched with the insertion block.

[0015] By adopting the above technical scheme, the surface of the mounting frame is provided with a through hole, and the through hole is matched with the insertion block, so that the insertion block can be better disassembled.

[0016] As a preferred implementation, the inside of the mounting frame is provided with two fixing blocks, the two fixing blocks are respectively fixedly connected with the tensioning cylinder and the mounting frame, the surface of the fixing block is provided with a groove, and the groove is matched with the insertion block.

[0017] By adopting the above technical scheme, the cutting wire is fixed by inserting the insertion block into the groove on the surface of the fixing block, and the cutting wire can be better fixed.

[0018] The beneficial effects of the present application are as follows:

[0019] 1. The autoclaved aerated concrete blank cutting equipment is provided with a positioning rod, a spring and an insertion block, the cutting wire is fixed by inserting the insertion block into the inside of the fixing block, the positioning rod is supported by the spring, the insertion block is positioned by the positioning rod, when the cutting wire needs to be disassembled, the positioning rod is pressed to enter the inside of the insertion block, the insertion block is pulled to disengage from the inside of the fixing block to disassemble the cutting wire, the existing autoclaved aerated concrete blank cutting equipment usually uses bolts to fix the cutting wire, which cannot quickly disassemble the cutting wire, and the practicability is improved.

[0020] 2. The autoclaved aerated concrete blank cutting equipment is provided with a water tank, a water pump, a nozzle and a conveying pipe, the water is stored in the water tank, the water is sucked into the inside of the conveying pipe through the input end of the water pump, the water is conveyed through the conveying pipe, and the residual concrete on the surface of the cutting wire is cleaned through the nozzle, the existing autoclaved aerated concrete blank cutting equipment cannot clean the residual concrete on the surface of the cleaning ring during long-term use, and the practicability is improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a front structure schematic diagram of the present application;

[0022] Figure 2 It is a side structure schematic diagram of the present application;

[0023] Figure 3 It is a connection mechanism structure schematic diagram of the present application;

[0024] Figure 4 It is a protection mechanism structure schematic diagram of the present application.

[0025] The figure label: 1, transmission rail; 2, tension adjusting mechanism; 21, tension cylinder; 22, fixed frame; 3, cleaning mechanism; 31, water tank; 32, water pump; 33, spray head; 34, conveying pipe; 4, connecting mechanism; 41, positioning rod; 42, spring; 43, insertion block; 5, protection mechanism; 51, wear-resistant layer; 52, corrosion-resistant layer; 6, mounting frame; 7, loading plate; 8, inclined plate; 9, through hole; 10, cutting wire; 11, fixed block. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments.

[0027] Reference Figures 1-3 A cutting device for autoclaved aerated concrete blanks, a transmission rail 1, a loading plate 7 is fixedly connected inside the transmission rail 1, a mounting frame 6 is fixedly connected outside the transmission rail 1, a cutting wire 10 is arranged inside the mounting frame 6, a connecting mechanism 4 is arranged at both ends of the cutting wire 10, the connecting mechanism 4 comprises an insertion block 43, the insertion block 43 is fixedly connected with the cutting wire 10, two positioning rods 41 are slidably connected inside the insertion block 43, the two positioning rods 41 are symmetrically distributed inside the insertion block 43, a spring 42 is fixedly connected between the two positioning rods 41, a tension adjusting mechanism 2 is arranged on one side of the insertion block 43, the tension adjusting mechanism 2 comprises a fixed frame 22, the fixed frame 22 is fixedly connected with the mounting frame 6, and a tension cylinder 21 is fixedly connected to the top of the fixed frame 22; the tension cylinder 21 is fixed by the fixed frame 22, and the tension of the cutting wire 10 is adjusted by the extension and retraction of the extension end of the tension cylinder 21, so that the tension of the cutting wire 10 can be better adjusted.

[0028] Reference Figures 1-2 A cleaning mechanism 3 is arranged on one side of the mounting frame 6, the cleaning mechanism 3 comprises a water tank 31, the water tank 31 is fixedly connected with the mounting frame 6, a water pump 32 is fixedly connected to the top of the water tank 31, a conveying pipe 34 is fixedly connected on one side of the water pump 32, a plurality of spray heads 33 are fixedly connected on the surface of the conveying pipe 34, and the plurality of spray heads 33 are uniformly distributed on the surface of the conveying pipe 34; water is stored in the water tank 31, then the water is sucked into the inside of the conveying pipe 34 by the input end of the water pump 32, then the water is conveyed by the conveying pipe 34, and then the concrete remaining on the surface of the cutting wire 10 is cleaned by the spray heads 33, so that the concrete remaining on the surface of the cutting wire 10 can be better cleaned.

[0029] Reference Figure 4The outer part of the mounting frame 6 is provided with a protection mechanism 5, the protection mechanism 5 comprises a wear-resistant layer 51, the wear-resistant layer 51 is fixedly connected with the mounting frame 6, the side, away from the mounting frame 6, of the wear-resistant layer 51 is fixedly connected with a corrosion-resistant layer 52, the wear-resistant layer 51 is made of aluminum oxide, and the corrosion-resistant layer 52 is made of polytetrafluoroethylene; the wear-resistant layer 51 is made of aluminum oxide, the corrosion-resistant layer 52 is made of polytetrafluoroethylene, the wear-resistant layer 51 strengthens the wear resistance of the mounting frame 6, and the corrosion-resistant layer 52 strengthens the corrosion resistance of the mounting frame 6, so that the service life of the mounting frame 6 can be prolonged.

[0030] With reference to Figures 1-2 The top of the conveying track 1 is fixedly connected with two inclined plates 8, the two inclined plates 8 are symmetrically distributed on the top of the conveying track 1, and the inclined plate 8 is in the shape of an outer triangle; the top of the conveying track 1 is fixedly connected with the two inclined plates 8, and the inclined plate 8 can convey residual concrete to the inside of the conveying track 1, so that the residual concrete can be collected.

[0031] With reference to Figure 2 The surface of the mounting frame 6 is provided with a through hole 9, and the through hole 9 is matched with the insertion block 43; the surface of the mounting frame 6 is provided with the through hole 9, and the through hole 9 is matched with the insertion block 43, so that the insertion block 43 can be disassembled better.

[0032] With reference to Figures 1-3 The inside of the mounting frame 6 is provided with two fixed blocks 11, the two fixed blocks 11 are fixedly connected with the mounting frame 6 and the tension cylinder 21 respectively, the surface of the fixed block 11 is provided with a groove, and the groove is matched with the insertion block 43; the insertion block 43 is inserted into the groove in the surface of the fixed block 11, so that the cutting wire 10 can be fixed better.

[0033] Working principle: the autoclaved aerated concrete embryo is conveyed through the transmission track 1, the tension cylinder 21 is fixed through the fixing frame 22, the tension of the cutting wire 10 is adjusted through the extension and retraction of the extension end of the tension cylinder 21, the cutting wire 10 is fixed by inserting the insertion block 43 into the inside of the fixed block 11, the positioning rod 41 is supported by the spring 42, the insertion block 43 is positioned by the positioning rod 41, when the cutting wire 10 needs to be disassembled, the positioning rod 41 is pressed to make the positioning rod 41 enter the inside of the insertion block 43, the cutting wire 10 is disassembled by pulling the cutting wire 10 to make the insertion block 43 separate from the inside of the fixed block 11, the concrete embryo is cut by the cutting wire 10, after cutting, the water is stored by the water tank 31, the water is sucked into the inside of the conveying pipe 34 by the input end of the water pump 32, the water is conveyed by the conveying pipe 34, the concrete remaining on the surface of the cutting wire 10 is cleaned by the nozzle 33, the wear-resistant layer 51 is made of alumina material, the corrosion-resistant layer 52 is made of polytetrafluoroethylene material, the wear resistance of the mounting bracket 6 is strengthened by the wear-resistant layer 51, the corrosion resistance of the mounting bracket 6 is strengthened by the corrosion-resistant layer 52, and the service life of the mounting bracket 6 can be better prolonged.

[0034] In the description of the utility model, it needs to be explained that the orientation or position relation indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end" and "the other end" is based on the orientation or position relation shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model. The terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0035] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through an intermediate medium, and can be the communication between two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific situation.

[0036] The utility model has been described above in combination with specific embodiments, but those skilled in the art should know that these descriptions are exemplary and are not a limitation on the protection scope of the utility model. Those skilled in the art can make various modifications and changes to the utility model according to the spirit and principle of the utility model, and these modifications and changes are also within the scope of the utility model.

Claims

1. Autoclaved aerated concrete blank cutting apparatus comprising a transport track (1), characterized in that, The inside of the transmission track (1) is fixedly connected with a loading plate (7), the outside of the transmission track (1) is fixedly connected with a mounting rack (6), the inside of the mounting rack (6) is provided with a cutting wire (10), both ends of the cutting wire (10) are provided with a connecting mechanism (4), the connecting mechanism (4) comprises an insertion block (43), the insertion block (43) is fixedly connected with the cutting wire (10), the inside of the insertion block (43) is slidably connected with two positioning rods (41), the two positioning rods (41) are symmetrically distributed in the inside of the insertion block (43), the two positioning rods (41) are fixedly connected with a spring (42), one side of the insertion block (43) is provided with a tension adjusting mechanism (2), one side of the mounting rack (6) is provided with a cleaning mechanism (3), the outside of the mounting rack (6) is provided with a protection mechanism (5).

2. An autoclaved aerated concrete blank cutting apparatus according to claim 1, characterized in that The tension adjusting mechanism (2) comprises a fixed frame (22), the fixed frame (22) is fixedly connected with the mounting rack (6), and the top of the fixed frame (22) is fixedly connected with a tension cylinder (21).

3. The autoclaved aerated concrete blank cutting apparatus according to claim 1, characterized in that, The cleaning mechanism (3) comprises a water tank (31), the water tank (31) is fixedly connected with the mounting rack (6), the top of the water tank (31) is fixedly connected with a water pump (32), one side of the water pump (32) is fixedly connected with a delivery pipe (34), and the surface of the delivery pipe (34) is fixedly connected with a plurality of spray heads (33); the plurality of spray heads (33) are uniformly distributed on the surface of the delivery pipe (34).

4. An autoclaved aerated concrete blank cutting apparatus according to claim 1, characterized in that, The protection mechanism (5) comprises a wear-resistant layer (51), the wear-resistant layer (51) is fixedly connected with the mounting rack (6), one side of the wear-resistant layer (51) away from the mounting rack (6) is fixedly connected with a corrosion-resistant layer (52), the wear-resistant layer (51) is made of aluminum oxide, and the corrosion-resistant layer (52) is made of polytetrafluoroethylene.

5. The autoclaved aerated concrete blank cutting apparatus according to claim 1, characterized in that, The top of the transmission track (1) is fixedly connected with two inclined plates (8), the two inclined plates (8) are symmetrically distributed on the top of the transmission track (1), and the inclined plate (8) is an external triangle.

6. An autoclaved aerated concrete blank cutting apparatus according to claim 1, characterized in that The surface of the mounting rack (6) is provided with a through hole (9), and the through hole (9) is matched with the insertion block (43).

7. An autoclaved aerated concrete blank cutting apparatus according to claim 1, characterized in that, The inside of the mounting rack (6) is provided with two fixed blocks (11), the two fixed blocks (11) are respectively fixedly connected with the tension cylinder (21) and the mounting rack (6), and the surface of the fixed block (11) is provided with a groove matched with the insertion block (43).

Citation Information

Patent Citations

  • Cutting device for autoclaved aerated concrete slab

    CN219968337U